TrailMaster Go-Kart 110 XRX PARTS MANUAL
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1 TrailMaster Go-Kart 110 XRX PARTS MANUAL
2 Fig 1 CYLINDER REF. No. Part No. DESCRIPTION Q'TY VALVE,INTAKE VALVE,EXHAUST OIL RETAINER SPRING BASE,OUTER VALVE SPRING,OUTER VALVE SPRING,INNER VALVE VALVE-SPRING RETAINER VALVE COLLET CYLINDER HEAD CAMSHAFT VALVE ROCKER SHAFT,VALVE ROCKER SEAL SPACER,CYLINDER HEAD,R COVER,CYLINDER HEAD,R BOLT M6X SPARK PLUG BOLT,EXHAUST PIPE 2
3 Fig 2 CRANKCASE COVER, R CRANKCASE COVER,R ADJUSTMENT NUT M O-RING φ OIL GAGE BOLT M TAPPET O-RING φ FLAT WANSHER φ8 1
4 Fig 3 CRANKCASE COVER, L CRANKCASE COVER,L MAGNETO STATOR BOLT M6X BOLT M5X TENSION DISC INSPECTION PLATE INSPECTION O-RING BOLT M6X INSPECTION O-RING INSPECTION PLATE BOLT M6X12 4
5 Fig 4 CRANKCASE, L ARM,CHAIN TENSIONING ARM PIN,CHAIN TENSIONING ROD,CHAIN TENSIONING ROD SPRING,CHAIN TENSIONING WASHER,SEAL BOLT SEAL BOLT CRANKCASE ASSY.,L DRIVEN SPROCKET,OIL PUMP SPROCKET SHAFT,OIL PUMP BEARING BEARING
6 Fig 5 CRANKCASE,R CRANKCASE ASSY.,R WASHER, DRAIN PLUG DRAIN PLUG BOLT,SHIFTING POSITION BEARING BEARING
7 Fig 6 PISTON PISTON PISTON RING FIRST RING SECOND RING CIRCLIP, PISTON PIN 1
8 Fig 7 CRANKCASE ASSY CRANKCASE PART,R CRANKCASE PART,L ROD,CRANK CONNECTING MIANSHAFT COUNTERSHAFT STARTING SHAFT TRANSMISSION DRUM CRANKCASE SEAL,L SNAP RING φ SHAFT GASKET PINφ SEAT,STARTING SPRING STARTING SPRING 1
9 Fig PIPE CLAMP,VENTILATION PIPE CLAMP,OVER-FLOW BOLT M6X BOLT M6X BOLT M6X BOLT M6X IRON WASHER φ6 1
10 Fig SHAFT,SHIFTING GEAR GUIDE PLATE SPRING,GUIDE PLATE PINφ8 12 2
11 Fig GEAR OIL FILTER DRIVING GEAR SLEEVE DRIVEN GEAR ASSY CLUTCH COLLAR DRIVING GEAR BOLT M6X OIL PUMP SHAFT SLEEVE,OIL PUMP SPROCKET SEAL,OIL PUMP BOLT M6X16 2
12 Fig CLUTCH BODY RETAINING WASHER BUTTERFLY WASHER ROUND NUT SEAL, END CAP END CAP, CLUTCH SNAP RING φ17 1
13 Fig BOLT M5X TUBE,OIL FLOW TUBE SPRING,OIL FLOW SEAL SPACER,CRANKCASE COVER,R CRANKCASE COVER,R CAM DISC SHIFTING LEVER 1
14 Fig PISTON PISTON PIN CIRCLIP, PISTON PIN PINφ STUD A STUD B 2
15 Fig TIMING CHAIN SEAL φ11.5 φ CYLINDER BODY BOLT M6X SEAL SPACER, CYLINDER BODY BUSHING SEAL φ9 φ
16 Fig DRIVEN SPROCKET,TIMING SEAL φ14.5 φ BUSHING φ SEAL SPACER, CYLINDER HEAD CHAIN GUIDE ROLLER SHAFT WANSHER φ8, ROLLER,CHAIN TENSIONING PINφ ROLLER,CHAIN GUIDING 1
17 Fig SEAL SPACER,CYLINDER HEAD COVER CYLINDER HEAD PART BOLT M6X110,CYLINDER HEAD,L WASHER φ6,cylinder HEAD,L BOLT M6X ACORN NUT M CYLINDER HEAD COVER COPPER WASHER φ IRON WASHER φ TIMING BOLT M5X12 3
18 Fig VALVE COVER O-RING, VALVE COVER COVER,CYLINDER HEAD,L SEAL SPACER,CYLINDER HEAD,L 1
19 Fig SEAL PAN O-RING φ107 2,SEAL PIN O-RING φ ,SEAL PIN BOLT BOLT M6X GUIDE PLATE,CHAIN TENSIONING PLATE,CHAIN 1
20 Fig OIL SEALφ11.6 φ24 10, SELECTOR SHAFT OIL SEALφ29 φ17 5,COUNTERSHAFT BOLT M6X DRIVING CHAIN DRIVING SPROKET OIL SEAL φ30 φ18.9 5, DRIVING SPROKET GEAR INDICATOR SWITCH PLATE 1
21 Fig BOLT M6X STARTER MOTOR PINφ ROTOR SEAL SPACER,CRANKCASE COVER,L BOLT M6X BOLT M6X BOLT M6X CRANKCASE COVER,L NUT M10 1
22 Fig PLATE,IDLER GEAR IDLER GEAR SHAFT,IDLER GEAR SHAFT SLEEVE,ODLER GEAR 1
23 Fig GB5783 M6X CARBURETOR TUBE # PAPER WASHER,CARBURETOR TUBE BAKELITE MAT,CARBURETOR TUBE O-RING,BAKELITE MAT 1
24 Fig GB5787 M6X REAR COVER,L 1
25 Fig 24 FRAME GROUP C.B.C.BARCAGE.(R.S.B) C.B.C.CUSTOM CROSS BARTOP.FR(R.S.B) C.B.C.CUSTOM J-BAR.LSIDE(R.S.B) C.B.C.CUSTOM CROSS BARTOP.RR(R.S.B) G FRAME COMP.(R.S.B) FOAM RADDING GB5787 M8X50 BOLT M8x1.25x C.B.C.CUSTOM J-BAR.RSIDE(R.S.B) R- WASHER 20
26 10 GB93 φ6 SPRING WASHER φ FOAM RADDING GB6177 M6 NUT M GB6187 M8 NUT M RUBBER FOOLPLAIE 4 15 GB6170 M8 NUT M GB5789 M8X16 BOLT M8x1.25x HORN.L TUBE SEAT HORN.H G THROTTLE CABLE COMP G CHOKE CABLE COMP FOAM RADDING TUBE SEAT STEERINGSHAFT BUSH BIKINI TOP FOAM PADDING FRONT FENDER BRACKET,L FRONT FENDER BRACKET,R REAR FENDER BRACKET.L REAR FENDER BRACKET,R FENDER 4 35 GB5789 M6X16 BLOT M6X GB5789 M6X14 BLOT M6X HANGLE,GEAR LEVER G GEAR LEVER 1 39 GB5789-M8X30 BOLT M8X GB5789 BOLT M10X1.25X KNUCKLE BEARING,R 1 42 GB6187 M10X1.25 NUT M10X GB6170 M10*1.5 NUT M10X G REVERSE ROD ROUND PINφ5X COTTER PINφ1.5X BUSHING,PLASTIC G REVERSE ARM FLANGE BOLT M8x1.25x REFLECTOR 1 52 GB97 FLAT WASHERφ NUT M5 1
27 Fig 25 STEERING SHAFT ASSY STEERING BOLT COVER 1 2 GB6187 M6 LOCKING NUT M STEERING WHEEL STEERING-SHAFT 1 5 GB5783 M6X16 BOLT M6 x G STEERING ASSY TIE ROD ASSY 2
28 STEERING BALL JOINT TIE ROD ROD END 2 11 GB6187 M8 NUT M GB6170 M8 NUT M GB6170 M8(L) NUT M8(L) 2 14 GB818 M5X14 BOLT M5 x STEERING BALL JOINT DUST COVER 2 16 GB97 φ5 FLAT WASHER φ CONNECTING DEVICE GEAR AXLE STEERING GEAR BUSH CONNECTING PIPE A-50A STEERING GEAR 1 22 GB5787 M6X20 BOLT M6 x LOCKING NYLON NUT M10* STEERING GEAR BRACKET(R.S.B) ROLL PIN φ3 x PEDAL BOLT BRAKE PEDAL COMP PEDAL BUSH BRAKE PEDAL RETURN SPRING,R THROTTLE PEDAL RETURN SPRING,L THROTTLE PEDAL COMP BRAKE PEDAL PAD THROTTLE PEDAL PAD 1 34 GB70 M8X12 BLOT M8X ROLL PIN φ3 x STOPPING PLATE COTTER PINφ1.5x HYDRAULIC BRAKE ASSEMBLY MASTER CYLIND ER CYIINDER ROD DUST COVER 1 42 GB6170 M6 NUT M BRAKE HOSE ASSY BOLT M10X WASHER φ RR. CALIPER ASSY RR. BRAKE PAD SET 2 48 GB5789 M6X25 BOLT M6X LOCKING ROLL PIN 1
29 CYIINDER ROD BRACKET 1 51 GB5782 M8X65 BOLT M8X RUBBER FOOT PEDAL STOP 1 53 GB5783 M8X18 BOLT M8X GB6170 M8 NUT M GB70 M8X12 BOLT M8X GB93 φ8 SPRING WASHER φ GB97 φ8 WASHER φ8 1
30 Fig 26 SUSPENSION ARM ASSY 1 GB5789 M8 x 105 FLANGE BOLOT M8 x 1.25 x UPPER SUSPENSION ARM BUSH UPPER SUSPENSION ARM COLLAR UPPER SUSPENSION ARM 2 5 GB6187 M8 LOCKING FLANGE UNT.M8 4 6 GB5787 M10 x 40 FLANGE BOLT M10 x 40x CUSHION ASS Y.FR FLANGE BOLT M8x1.25x BALL HEAD DUST SEAL LOWER SUSPENSION ARM ASS Y SPINDLE AND STRUT SUPPORT,R RS BEARING FRONT WHEEL ASS Y.L. 1
31 RS BEARING GB9457 M12*1.25 GB9457 NUT M12* HUB COVER FR 2 17 GB9457 M10*1.25 GB9457 NUT M10* RIM,FR TIRE,FR 16X SPINDLE AND STRUT SUPPORT,L 1 21 GB6187 M10 LOCKING FLANGE M10X FRONT WHEEL ASSY.R FRONT WHEEL COLLARφ15*φ19* COTTER PIN φ2.5x AIR VALVE 2
32 Fig 27 REAR SWING ARM G REAR SWING ARM 1 4 GB5789 M10X40 FLANGE LOCKING BOLT M10X1.25X CUSHION ASSY. FR. 2 6 GB6187 M10 LOCKING NUT M10X BUSHING, SWING ARM ISOLATOR 10*30*30/ GB6170 M10 NUT M10X BATTERY COVER BATTERY 12V 6.5AH LOWER BATTERY CUSHION BATTERY STRAP 1 20 GB5789 M10X68 FLANGE LOCKING M10X1.25X68 2
33 Fig 28 REAR HOUSING HUB COVER,RR 2 2 GB9457 M16*1.5 CASTLE NUT M16* GB96 φ16 WASHER Φ REAR WHEEL ASSY R. 1 5 GB5789 M8X16 FLANGE BOLT M8 x AXLE COVER RS BEARING,6005 2
34 8 GB70 M8X20 FLANGE BOLT M8x DISC BRAKE,RR REAR AXLE HUB BOLT M10x1.25x L000 REAR SPROCKET REAR AXLE REAR WHEEL ASS Y.L COTTER PIN 3x DRIVE CHAIN MASTER LINK RIM,RR REAR TIRE 16x WASHER Φ45X35.5X AIR VALVE 2
35 Fig 29 CLUTCH ASSY G ENGINE MOUNTING PLATE-METALLIC BUSHING, SWING ARM ISOLATOR 10*30*30/ GB6187 M10 NUT M10X GB5789 M10X240 FLANGE BOLT M10 x1.25x G000 COLLAR,HANGING BRACKET 1 6 GB5789 M10X55 FLANGE BOLT M10 x1.25x G BUSHING-CHAIN ADJUSTER 1 8 GB6187 M8 NUT M8 2 9 GB5789 M8X115 FLANGE BOLT M8x ELECTRIC ASSY. COVER 1 11 GB818 PAN SCREW M6x GB6177 NUT M GB6170 M12 NUT M12X WASHER-CHAIN ADJUSTER(φ12Xφ35X6) BUSHING-CHAIN ADJUSTER CAP WASHER-CHAIN ADJUSTER BOTTOM CAP WASHER-CHAIN ADJUSTER 1 33 GB6187 M12 NUT M12X1.25 1
36 Fig 30 WIRE HARNESS, ELECTRICAL/SEAT/ENGINE SAFETY BELT SWITCH PANEL COVER ENGINE STOP BUTTON 1
37 HORN BUTTON POWER ON SWITCH G000 WIRE HARNESS HEAD-REST SEAT COMP.R SEAT COMP.L BOLT STRAP M8X1.25X GB6177 M8 FLANGE NUT M Engine-110 ENGINE COMP LOCKING WASHER ELETRIC STARTER BUTTON 1 20 GB2823 ST4.2X13 BOLT ST4.2X GB5787 BOLT STRAP M8X1.25X GB5789 bolt M6X GB6187 NUT M G FUEL TANK COMP G FUEL FILLER CAP COMP 1 26 GB70 bolt M8* GB Gas tank nut FUEL COCK ASS'Y FUEL TUBE, # FILTER FUEL TUBE CLIP FUEL TUBE, # PZ G000 PZ19 CARBURETOR G AIR CLEANER CLIP G AIR CLEANER 1 44 GB6187 NUT M BUSHING, RUBBER TANK COLLAR 1 47 GB5787 BOLTM8x G MUFFLER COMP G BUSHING,MUFFLER 1 50 GB5789 BOLT M6x G SHIFTER G SHIFTER MOUNTING ROD A WASHER JAM NUT M G DIGITAL DISPLAY, GEAR 1
38 Fig 31 WARNING STICKERS ASSY LABEL SEAT BELT LABEL NO CLIMBING LABEL WARNING OPERATION LABEL CHAIN GUARD LABEL NO LONG HAIR LABEL AGE 1
39 Fig 32 Electric ASSY G000 Regulator G000 C.D.I G000 Ignition Coil G000 Starting relay 1 5 GB5789 M6*16 BOLT M6* GB6187 M6 NUT M6 5 7 GB5789 M6*20 BOLT M6* GB5787M6*20 BOLT M6* G000 Shifting Indicator GA00 On/off switch GB01 LED light 2
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Steyr Tractor SPR POWER ΡΟΖΙΚ Α. ΚΑΣΤΟΡΙΑΣ 21, ΒΟΤΑΝΙΚΟΣ ΤΗΛ/fax.: Web site: www. tractorsprpower.com
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