POSICHRON position sensor in a stainless steel pressure tube. Protection class IP68/IP69K

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1 Round Profile Housing with Analog position sensor in a stainless steel pressure tube Protection class IP68/IP69K Underwater applications, permanent pressure-proof up to 15 bar Measurement range to mm Absolute position measurement Contactless Seawater-proof Analog output Specifications Voltage Current Resolution Refer to output specification Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material Stainless steel Protection class IP68/IP69K (permanent pressure-proof up to 15 bar) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection Cable 2 m EMC, temperature Refer to output specification Order code 1 channel Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request U1 = V signal conditioner U1/H = U1 with Alarm_HOLD (see page 9) U2 = V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9) U8 = V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9) I1 = ma signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) PCMAG5 DB--E /14 ASM GmbH

2 Round Profile Housing with Analog Order Code 2 channel, configurable Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request U1 = V signal conditioner U1/H = U1 with Alarm_HOLD (see page 9) U2 = V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9) U8 = V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9) I1 = ma signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing VZx.x VAx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s m/s U2: 0.5 V 5.25 V 10 V I1: 4 ma 12 ma 20 ma = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s m/s U2: 10 V 0.5 V 10 V I1: 20 ma 4 ma 20 ma Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 2 magnets required 1. Order example: U2 - P1D - L02 - KAB2M Round profile, measurement range 1000 mm, 1 voltage output V (U2) 1: Position magnet 1, decreasing signal (P1D) 2: Not used 2. Order example: I1 - P1A - P2D - L02 - KAB2M Round Profile, measurement range 1000 mm, 2 current outputs ma (I1) 1: Position magnet 1, increasing signal (P1A) 2: Position magnet 2, decreasing signal (P2D) DB--E /14 ASM GmbH

3 Round Profile Housing with SSI position sensor in a stainless steel pressure tube Protection class IP68/IP69K Underwater applications, permanent pressure-proof up to 15 bar Measurement range to mm Absolute position measurement Contactless Seawater-proof Synchronous serial interface (SSI) Specifications Synchronous serial (SSI) Resolution 5, 10, 20, 50, 100 µm Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material Stainless steel Protection class IP68/IP69K (permanent pressure-proof up to 15 bar) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection Cable 2 m EMC, temperature Refer to output specification Order Code / / Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) PCMAG5 Order example: SSI/G/24 - L02 - KAB2M DB--E /14 ASM GmbH

4 Round Profile Housing with CAN position sensor in a stainless steel pressure tube Protection class IP68/IP69K Underwater applications, permanent pressure-proof up to 15 bar Measurement range bis mm Absolute position measurement Contactless Seawater-proof CANopen bus or CAN SAE J1939 output Specifications CANopen bus; CAN SAE J1939 Resolution 50 µm Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material Stainless steel Protection class IP68/IP69K (permanent pressure-proof up to 15 bar) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection Cable 2 m EMC, temperature Refer to output specification Order Code Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) PCMAG5 Order example: CANOP - L10 - KAB2M DB--E /14 ASM GmbH

5 Round Profile Housing Cable output start position end position PCMAG5 PCMAG5 10,2 [0.402] n28 [1.102] 48 [1.890] 39 [1.535] 26 [1.024] 43 [1.693] total length A = measurement length [6.102] (i.e. 255 [10.039]) i.e. 100 [3.937] 85 [3.346] measurement length 70 [2.756] 2 ± 1 [0.079 ± 0.039] ` 12 [ 0.472] # Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. DB--E /14 ASM GmbH

6 PCRP Mounting set - Magnets PCRP21-BFS4 Mounting set for PCRP21 Isolation sleeve Mounting clamp PCRP21 Isolation strip PCRP21-BFS4 PCMAG5 Standard magnet Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. PCRPMAG6 Guided magnet slider for PCRP21 with internal position magnet M5 8 [.315] Ø50 [1.969] 34 [1.327] 45 [1.780] Ø25 [.984] 58 [2.283] Internal Mit position eingesetztem magnet Magnet Not to be used for a large number of operation cycles! 5 [.197] DB--E /14 ASM GmbH

7 Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output Excitation voltage U1: V DC; U2: V DC; U8: V Excitation current Typ. 35 ma, 80 ma max. voltage U1: V DC; U2: V DC; U8: V DC current 2 ma max. load > 5 kω Resolution 16 bit f.s., min. 10 µm Stability (temperature) ±50 x 10-6 / C f.s. Protection Reverse polarity, short circuit noise 0.5 mv RMS Operating temperature C EMC EN :2013 Signal diagram U1, U2, U8 Excitation + Excitation GND Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal I1 diagram Current output (3 wire) Excitation voltage V DC ( V for R L 250Ω) Excitation current Typ. 60 ma, 80 ma max. Load resistor 350 Ω max. current ma, 30 ma max (at failure) Resolution 16 bit f.s., min. 10 µm Stability (temperature) ±50 x 10-6 / C f.s. Protection Reverse polarity, short circuit noise 0.5 mv RMS Operating temperature C EMC EN :2013 Signal diagram Excitation + Excitation GND I1 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) DB--E /14 ASM GmbH

8 Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal Plug connection Cable connection View to the sensor connector Excitation + 1 white Excitation GND 2 brown Signal green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 Connector M12, 5-pin Signal Plug connection View to the sensor connector Excitation + 1 Signal GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 Connector M8, 4-pin Signal Plug connection View to the sensor connector Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 DB--E /14 ASM GmbH

9 Description of Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. Diagnostic on analog outputs Behaviour of the analog signal output in case of error In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 U out 10,5 V keeps last valid state (Order code U1/H) U2 U out 10,5 V U out < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 U out 10 V U out < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 I out 21 ma 1, ma (Order code I1/U) keeps last valid state (Order code I1/H) Error signal for SSI output If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). DB--E /14 ASM GmbH

10 Specification SSI Synchronous serial interface SSI RS422 Excitation voltage V DC, residual ripple 10 mv SS Excitation current Typ. 80 ma, 150 ma max. Clock frequency 100 khz... 1 MHz Code Gray code, dual code Resolution 5 µm Delay between pulse trains >25 µs Stability (temperature) ±50 x 10-6 / C f.s. Operating temperature C EMC EN :2013 Description The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit DATA Subsequent circuit DATA CLOCK CLOCK Cable length Baud rate 50 m khz 100 m khz Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, common shielded. Signal Plug connection Cable connection View to sensor connector Error indication see page 9. Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink DB--E /14 ASM GmbH

11 Specification CANopen Description CANopen interface with process data for position and cam functions, programmable are preset, resolution, filtering and cam switching points. Interface CANOP Specifications Communication profile CANopen CiA 301 V 4.02, Slave Encoder profile Encoder CiA 406 V 3.2 Error Control Node Guarding, Heartbeat, Emergency Message Node ID Adjustable via LSS or via object dictionary PDO 4 TxPDO, 0 RxPDO, no linking, static mapping PDO Modes Event-/Time triggered, Remote-request, Sync cyclic/acyclic SDO 1 server, 0 client CAM 8 cams Certified Yes Transmission rates 50 kbaud to 1 MBaud, adjustable via LSS or via object dictionary Nodes 127 max. Bus connection M12 connector, 5 pins Integrated bus terminating resistor 120 Ω (option) Bus, galvanic isolated No Excitation voltage V DC Excitation current Typ. 20 ma for 24 V, max. 80 ma Number of position magnets Resolution 50 µm Measuring rate 1 khz (asynchronous) Stability (temperature) ±50 x 10-6 / C f.s. Repeatability 1 LSB Operating temperature C Protection Reverse polarity, short circuit Dielectric strength 500 V (V AC, 50 Hz, 1 min.) EMC EN :2013 When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal Plug connection Shield 1 Excitation + 2 GND 3 CAN-H 4 CAN-L 5 View to sensor connector DB--E /14 ASM GmbH

12 Specification CAN SAE J1939 Interface J1939 CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J kbit/s 120 Ω (option) Default 247d, configurable NAME Fields Arbitrary address capable 0 No Industry group 0 Global Vehicle system 7Fh (127d) Non specific Vehicle system instance 0 Function FFh (255d) Non specific Function instance 0 ECU instance 0 Manufacturer 145h (325d) Manufacturer ID Identity number 0nnn Serial number 21 bit Parameter Group Numbers (PGN) Configuration data PGN EF00h Proprietary-A (PDU1 peer-to-peer) Process data PGN FFnnh Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable Specifications Excitation voltage V DC Excitation current Typ. 20 ma for 24 V, max. 80 ma Measuring rate 1 khz (asynchronous) Stability (temperature) ±50 x 10-6 / C f.s. Repeatability 1 LSB Operating temperature C Protection Reverse polarity, short circuit Dielectric strength 500 V (V AC, 50 Hz, 1 min.) EMC EN :2013 When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal Plug connection Shield 1 Excitation + 2 GND 3 CAN-H 4 CAN-L 5 View to sensor connector DB--E /14 ASM GmbH

13 Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90 M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm 2. Order code: IP69K: KAB - XM - M12/5F/W - LITZE KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm 2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m M12, 5-pin Plug connection / Cable connection brown white blue black grey Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin 90 M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: IP69K: KAB - XM - M12/8F/W - LITZE KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m M12, 8-pin Plug connection / Cable connection white brown green yellow grey pink blue red DB--E /14 ASM GmbH

14 Accessories Connector Cables Connector/bus cable M12, 5-pin CAN bus shielded The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus Order code: KAB - RTERM - M12/5M/G - CAN DB--E /14 ASM GmbH

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