POSICHRON position sensor in square profile
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1 Square Profile Housing with Analog Output position sensor in square profile Protection class up to IP67/IP69K Measurement range to mm Absolute position measurement Easy installation with mounting brackets Wear free position magnet Contactless Also available with guided position magnet Analog output Specifications Output Voltage Current Resolution Refer to output specification Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material AlMgSi1 / Zn / V4A Protection class IP67 (optional IP67/IP69K; connector version: with mating connector only) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection Connector M12, 8 pin / cable 2 m EMC, temperature Refer to output specification Order code 1 channel Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request Output U1 = V signal conditioner U1/H = U1 with Alarm_HOLD (see page 11) U2 = V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 11) U8 = V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 11) I1 = ma signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 11) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 7) PCQA-BFS1 DB--E /16 ASM GmbH
2 Square Profile Housing with Analog Output Order Code 2 channel, configurable Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request Output U1 = V signal conditioner U1/H = U1 with Alarm_HOLD (see page 11) U2 = V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 11) U8 = V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 11) I1 = ma signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 11) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing VZx.x VAx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 ma 12 ma 20 ma = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 ma 4 ma 20 ma Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request 2 magnets required 1. Order example: I1 - P1A - P2D - L10 - M12 Square profile, measurement range 1000 mm, 2 current outputs ma (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) 2. Order example: U1 - P1A - VZ1.0 - L10 - M12 Square profile, measurement range 1000 mm, 2 voltage outputs V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s... 1 m/s for range V (VZ1.0) Order code position magnet/slider (see page 8) Order code mating connecting cable (see page 15) PCMAG... KAB-...M-M12/8F/G-LITZE DB--E /16 ASM GmbH
3 Square Profile Housing with SSI Output position sensor in square profile Protection class IP67/IP69K Measurement range to mm Absolute position measurement Easy installation with mounting brackets Wear free position magnet Contactless Also available with guided position magnet Synchronous serial interface (SSI) Specifications Output Synchronous serial interface (SSI) Resolution 5, 10, 20, 50, 100 µm Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material AlMgSi1 / Zn / V4A Protection class IP67 (optional IP67/IP69K; connector version: with mating connector only) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection 8 pin socket / cable 2 m EMC, temperature Refer to output specification Order Code / / Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 7) Order code position magnet/slider (see page 8) Order code mating connecting cable (see page 15) PCQA-BFS1 PCMAG... KAB-...M-M12/8F/G-LITZE Order example: SSI/G/24 - L10 - M12 DB--E /16 ASM GmbH
4 Square Profile Housing with CAN Output position sensor in square profile Protection class IP67/IP69K Measurement range to mm Absolute position measurement Easy installation with mounting brackets Wear free position magnet Contactless Also available with guided position magnet CANopen bus or CAN SAE J1939 output Specifications Output CANopen bus; CAN SAE J1939 Resolution 50 µm Sampling rate Up to 1 khz, depending on the measurement range Linearity Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges 500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm Repeatability ±3 µm Housing material AlMgSi1 / Zn / V4A Protection class P67 (optional IP67/IP69K; connector version: with mating connector only) Shock EN :2010, 50 g 11 ms, 100 shocks Vibration EN :2008, 20 g 10 Hz-2 khz, 10 cycles Connection 5 pin socket M12 EMC, temperature Refer to output specification Order Code Model name Measurement range (in mm) (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code mounting set (see page 7) Order code position magnet/slider (see page 8) Order code bus cable (see page 16) PCQA-BFS1 PCMAG... KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: CANOP - L10 - M12/CAN DB--E /16 ASM GmbH
5 Square Profile Housing Cable output start position PCMAG5 end position PCMAG5 39 [1.535] 26 [1.024] 10,2 [0.402] 37,25 [1.467] 54,25 [2.136] 59,25 [2.333] total length A = measurement length [6.102] (e.g.255 [10.039]) mounting set PCQA-BFS1 46 [1.811] 58 [2.283] 20,9 [0.823] 85 [3.346] 70 [2.756] 35,5 [1.398] 2 ± 1 [0.079 ± 0.039] ±12 [0.472] measurement length (e.g. 100 [3.937]) Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] Connector M12 start position PCMAG5 10,2 [.402] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten Copyright by ASM GmbH Allgemeintoleranzen Maßstab -0,1 +0,1 Nicht bemaßte BMC: -0,2 +0,2 ISO Werkstückkanten Werkstoff, Halbzeug 1:2 DIN mH end position PCMAG5 Status Änderungen Datum Name Datum Name Gezeichnet ScF Kontrolliert Norm AS M AUTOMATION SENSORIK MESSTECHNIK 37,25 [1.467] ASM GmbH Am Bleichbach D Moosinning Tel.: 08123/986-0 Benennung 39 [1.535] -ML( )-(10 420T)-KAB 26 [1.024] Maßzeichnung Zeichnungsnummer / Datei 54,25 [2.136] Maße in mm [inch] CT: 59,25 [2.333] _-ML( )-KAB_001_JMZ.idw Blatt 1 A4 total length A = measurement length [6.102] (e.g. 255 [10.039]) 46 [1.811] mounting set PCQA-BFS1 58 [2.283] 15,95 [.628] 85 [3.346] measurement length (e.g.100 [3.937]) 70 [2.756] 35,5 [1.398] 2 1 [ ] ±12 [.472] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. DB--E /16 ASM GmbH
6 Square Profile Housing With magnet PCMAG3 start position end position PCMAG3 PCMAG3 28,3 [1.11] 26,3 [1.03] 19,8 [0.78] 38,3 [1.506] 39,1 [1.54] 58 [2.283] 64,5 [2.539] 46 [1.811] total length A = measurement length [6.102] (e.g. 255[10.041]) 58 [2.283] PCQA-BFS1 mounting set 35,5 [1.398] 28,3 [1.11] 15,95 [0.628] 85 [3.348] 70 [2.757] measurement length (e.g. 100 [3.937]) Dimensions in mm [inch] dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten Copyright by ASM GmbH Allgemeintoleranzen Maßstab -0,1 +0,1 Nicht bemaßte BMC: -0,2 +0,2 ISO Werkstückkanten Werkstoff, Halbzeug 1:1 DIN mH Status Änderungen Datum Name Datum Name Gezeichnet waneck Kontrolliert Norm AS M AUTOMATION SENSORIK MESSTECHNIK ASM GmbH Am Bleichbach D Moosinning Tel.: 08123/986-0 Benennung + Zubehör general drawing Zeichnungsnummer / Datei _-( )-M12-PCQA BFS1+PCMAG3_002_AMZ.idw CT: Blatt 1 A4 DB--E /16 ASM GmbH
7 PCQA Mounting Sets Mounting set PCQA-BFS1 with mounting clamps Isolation sleeve 46 Isolation strip Mounting clamp P 58 Option -BFW Mounting brackets for PCQA22 and Note: The option -BFW can only be ordered with a new sensor, not separately! Applicable for sensor lengths up to 1000 mm. 26,6 [1.047] Ø25 [.984] 26,5 [1.043] 2 [.079] 44 [1.732] 24,65 [.97] 35 [1.378] 55 [2.165] 17,5 [.689] 4x R2,75 [.108] 5 [.197] 42,5 [1.673] 5 [.197] 25 [.984] 20 [.787] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Order example: U2 - P1A - L10 - M12 - BFW DB--E /16 ASM GmbH
8 PCQA Mounting Sets - Magnets PCMAG5 Standard magnet 2 ± 1 [0.079 ± 0.039] ± 12 [0.472] PCMAG3 Guided magnet slider with internal position magnet M5 26 [1.012] 9,6 [0.378] 39 [1.535] Internal magnet Mit eingesetztem Magnet 28,25 [1.112] 16 [0.630] 78 [3.071] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. DB--E /16 ASM GmbH
9 Output Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output Excitation voltage U1: V DC; U2: V DC; U8: V Excitation current Typ. 35 ma, 80 ma max. Output voltage U1: V DC; U2: V DC; U8: V DC Output current 2 ma max. Output load > 5 kω Resolution 16 bit f.s., min. 10 µm Stability (temperature) ±50 x 10-6 / C f.s. Protection Reverse polarity, short circuit Output noise 0.5 mv RMS Operating temperature C EMC EN :2013 Signal diagram U1, U2, U8 Excitation + Excitation GND Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal I1 diagram Current output (3 wire) Excitation voltage V DC ( V for R L 250Ω) Excitation current Typ. 60 ma, 80 ma max. Load resistor 350 Ω max. Output current ma, 30 ma max (at failure) Resolution 16 bit f.s., min. 10 µm Stability (temperature) ±50 x 10-6 / C f.s. Protection Reverse polarity, short circuit Output noise 0.5 mv RMS Operating temperature C EMC EN :2013 Signal diagram Excitation + Excitation GND I1 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) DB--E /16 ASM GmbH
10 Output Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal wiring Signal Plug connection Cable connection View to the sensor connector Excitation + 1 white Excitation GND 2 brown Signal green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 11 Connector M12, 5-pin Signal wiring Signal Plug connection View to the sensor connector Excitation + 1 Signal GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 11 Connector M8, 4-pin Signal wiring Signal Plug connection View to the sensor connector Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 11 DB--E /16 ASM GmbH
11 Description of Output Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. Diagnostic on analog outputs Behaviour of the analog signal output in case of error In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 U out 10,5 V keeps last valid state (Order code U1/H) U2 U out 10,5 V U out < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 U out 10 V U out < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 I out 21 ma 1, ma (Order code I1/U) keeps last valid state (Order code I1/H) Error signal for SSI output If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). DB--E /16 ASM GmbH
12 Output Specification SSI Synchronous serial interface SSI Output RS422 Excitation voltage V DC, residual ripple 10 mv SS Excitation current Typ. 80 ma, 150 ma max. Clock frequency 100 khz... 1 MHz Code Gray code, dual code Resolution 5 µm Delay between pulse trains >25 µs Stability (temperature) ±50 x 10-6 / C f.s. Operating temperature C EMC EN :2013 Description The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit DATA Subsequent circuit DATA CLOCK CLOCK Cable length Baud rate 50 m khz 100 m khz Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, common shielded. Signal wiring Signal Plug connection Cable connection View to sensor connector Error indication see page 11. Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink DB--E /16 ASM GmbH
13 Output Specification CANopen Description CANopen interface with process data for position and cam functions, programmable are preset, resolution, filtering and cam switching points. Interface CANOP Specifications Communication profile CANopen CiA 301 V 4.02, Slave Encoder profile Encoder CiA 406 V 3.2 Error Control Node Guarding, Heartbeat, Emergency Message Node ID Adjustable via LSS or via object dictionary PDO 4 TxPDO, 0 RxPDO, no linking, static mapping PDO Modes Event-/Time triggered, Remote-request, Sync cyclic/acyclic SDO 1 server, 0 client CAM 8 cams Certified Yes Transmission rates 50 kbaud to 1 MBaud, adjustable via LSS or via object dictionary Nodes 127 max. Bus connection M12 connector, 5 pins Integrated bus terminating resistor 120 Ω (option) Bus, galvanic isolated No Excitation voltage V DC Excitation current Typ. 20 ma for 24 V, max. 80 ma Number of position magnets Resolution 50 µm Measuring rate 1 khz (asynchronous) Stability (temperature) ±50 x 10-6 / C f.s. Repeatability 1 LSB Operating temperature C Protection Reverse polarity, short circuit Dielectric strength 500 V (V AC, 50 Hz, 1 min.) EMC EN :2013 When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring Signal Plug connection Shield 1 Excitation + 2 GND 3 CAN-H 4 CAN-L 5 View to sensor connector DB--E /16 ASM GmbH
14 Output Specification CAN SAE J1939 Interface J1939 CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J kbit/s 120 Ω (option) Default 247d, configurable NAME Fields Arbitrary address capable 0 No Industry group 0 Global Vehicle system 7Fh (127d) Non specific Vehicle system instance 0 Function FFh (255d) Non specific Function instance 0 ECU instance 0 Manufacturer 145h (325d) Manufacturer ID Identity number 0nnn Serial number 21 bit Parameter Group Numbers (PGN) Configuration data PGN EF00h Proprietary-A (PDU1 peer-to-peer) Process data PGN FFnnh Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable Specifications Excitation voltage V DC Excitation current Typ. 20 ma for 24 V, max. 80 ma Measuring rate 1 khz (asynchronous) Stability (temperature) ±50 x 10-6 / C f.s. Repeatability 1 LSB Operating temperature C Protection Reverse polarity, short circuit Dielectric strength 500 V (V AC, 50 Hz, 1 min.) EMC EN :2013 When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring Signal Plug connection Shield 1 Excitation + 2 GND 3 CAN-H 4 CAN-L 5 View to sensor connector DB--E /16 ASM GmbH
15 Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90 M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm 2. Order code: IP69K: KAB - XM - M12/5F/W - LITZE KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm 2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m Signal wiring M12, 5-pin Plug connection / Cable connection brown white blue black grey Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin 90 M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: IP69K: KAB - XM - M12/8F/W - LITZE KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin Plug connection / Cable connection white brown green yellow grey pink blue red DB--E /16 ASM GmbH
16 Accessories Connector Cables Connector/bus cable M12, 5-pin CAN bus shielded The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus Order code: KAB - RTERM - M12/5M/G - CAN DB--E /16 ASM GmbH
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