Amphenol GB- Series Plugs Miniature Bayonet Lock Connectors Complies with MIL-C CE-2Pa

Transcript

1 62 G- Series Plugs Miniature ayonet Lock onnectors omplies with MIL E-2Pa This miniature bayonet lock connector series offers designers important features not found in any other range of connectors. They are developed and manufactured entirely in the U.K. by MPHENOL Ltd., and have full qualification approval to ritish Standards Specification S 95 F0017 and ritish Defence Specification DEF STN (Part 3) Sec. 7. This catalogue to be used in conjunction with atalogues: E-2Ra 62G Series Receptacles E-2a 62G Series ccessories mphenol 1

2 62G and Pattern 6 New Planforms urrent: urrent: (a) Maximum current per individual contact (in isolation)* at ambient temperature of 85 ontact size : 23 (a) Maximum current per individual contact (in isolation)* at ambient temperature of 85 (b) Maximum current per contact through all contacts simultaneously at an ambient temperature of 85 ontact size : (b) ontact size 8: 45 Maximum current per contact through all contacts simultaneously at an ambient temperature of 85 ontact size 8: 40 Sea level 8500m (27,900ft) 21,340m (70,OOOft) 13 mbar 3 mbar 44 mbar Voltage rating I II III I II III I II III Working voltages ** (nominal) d.c. or a.c. peak Voltage proof d.c. or a.c. peak * i.e. when only one contact per connector is electrically loaded. 1 mbar= 2 N/m 2 =0 Pa ** Establishment of electrical safety factors is the responsibility of the user 2

3 ONTENTS Page mphenol 62G Solder onnectors 4 Schedule of Tests 5-6 onnector Styles vailable 7 Insert vailability 8 Ordering 62G Series onnectors -11 Plugs - Table of Styles -13 Plugs -19 Insert Orientations Key/Keyway Orientations 21

4 This catalogue to be used in conjunction with atalogues: E-2Ra 62G Series Receptacles E-2a 62G Series ccessories This miniature bayonet lock connector series offers designers important features not found in any other range of connectors. The range has full qualification approval to ritish Standards Specification S 95 FOO 17 and ritish Defence Specification DEF STN (Part 3) Sec G Series connectors - developed and manufactured entirely in the United Kingdom by mphenol Limited. They are the first and only ritish connectors to have achieved this. doubly strong position which mphenol are well geared to handle. The manufacturing facilities of the Whitstable plant have been cited as exemplary in Europe. ertainly the layout is extensive and extremely efficient; safety awards have been attained every time returns have been submitted to the ritish Safety ouncil. 62G Series connectors have been well established with Government authorities on an international scale and users can be found in Sweden, Denmark, Norway, Finland, Germany, Spain, Holland, India, anada and Italy. Derating onnectors must be derated under the following operating conditions: 1. t elevated ambient temperatures, the current ratings are reduced so that total imum hot spot temperature of 5 is not exceeded. 2. t high altitudes, revised voltage ratings become effective as shown on page When connectors to different specifications are intermated (e.g. S 95 FOO 17 and MIL-26482), the combination must not be operated under conditions more severe than the less stringent clause of either specification. mphenol 62G connectors are designed to meet the most stringent requirements of both specifications. Military Specifications ritish Standards Specification S 95 FOO 17 closely corresponds to the United States Military Specification MIL solder terminations. ertain differences exist between the schedules which can be seen on pages 2 and 3. pproved gauges are used to check interchangeability of 62G series with other connectors manufactured to S 95 FOO 17 or MIL mphenol 62G solder connectors asic onstruction onnector shells are machined from solid aluminium bar stock - not forged or extruded as in competitive designs. Machining has inherent advantages in terms of strength and adaptability. 62G Series can be supplied in brass or stainless steel, for instance. The normal shell finish used, which has a high resistance to corrosion, is zinc cobalt olive drab. Other finishes may be supplied to special order, such as cadmium plate which is available by adding deviation (7) to the end of part number. Inserts are of polychloroprene rubber compounded to an mphenol specification. Operating temperature range is -55 to 5, and the connectors have gold-plated contacts designed for soldered connections. onfigurations for size contacts range between 2 contacts in the size 8.7mm (0.5in diameter) shell up to a imum of 61 contacts in the size 36.1 mm (1.5in diameter) shell. Intermediate sizes, and contact data for heavier current ratings are shown in the insert availability chart on page 6 and 7. Hermetic connectors with glass sealed dialectric are manufactured with mild steel shells and nickel iron contacts plated tin over copper. * Other finishes are available on request. Protection gainst Mis-Mating or ross-plugging In S 95 FOO 17 positive shell-to-shell keying is provided with keys and keyways in a choice of either the normal (N) or any of the four preferred alternate positions:,, E and F. This prevents mismating between shells of different orientations and overcomes the difficulties associated with rotated inserts and a standard key-keyway orientation. In the latter system, damage to the inserts or contacts can result if excessive force is used to engage non-mating pairs. Rotated inserts are, however, permissible in S 95 FOO 17 connectors if required to mate with or replace units to MIL mounted in existing equipment. onnectors have normal orientations manufactured to S 95 FOO 17 or MIL are fully intermateable as also are connectors with inserts in positions W, X, Y or Z. 4

5 Schedule of Tests Required for Qualification pproval Tests rief Description Visual Examination Dimensions, outline mass(including contacts) ompatability Gauging procedure Polarization Engaging and separating force, connector ontact Holding Force Sealing (air pressure) Sealing Hermetic ontact Resistance Housing () ontinuity Insulation Resistance Voltage Proof Soldering umping Vibration Shock cceleration (Steady State) Rapid hange of Temperature limatic Sequence Flammability Damp Heat (Steady State) Engagement : 0,90 Nm (8.0 lbf.in.) to 4,97 Nm (44 lbf.in.) according to shell size. Separation min: 0, Nm (2.0 lbf.in.) to 1,58 Nm (.0 lbf.in.) according to shell size. 0,21 N (0.047 lbf) min.size 0,56 N (0.6 lbf)min. size Max leakage 28,53 unm/s (1 cm3/h), 1 bar (.5 p.s.i.) differential. Hermetic receptacles have a leak of 0.1 micron cubic foot per hour (1 x -6m3/s) 5 milliohms. 0 milliohms. 5 milliohms. grounding spring styles. 5,000 Megaohms at V d.c. See page 7. Duration 1 minute s S 95: 1974, lause , Method 2. s S 95: 1974, lause ,000 - bumps / 390m / s2 (40 gn). s S 95: 1974, lause Procedure. Hz to 5000 Hz, 0.75 mm / gn. s S 95: 1974, lause m/s2 (0 g n). s S 95: 1974, lause m/s2 (50 gn). s S 95: 1974, lause to s S 95: 1974, lause Severity 55/5/56. s S 95: 1974, lause Direct flame applied, duration 1 minute. s S 95: 1974, lause Severity 56 days. 5

6 Schedule of Tests Required for Qualification pproval Tests rief Description Immersion (at low air pressure) Mechanical Endurance High Temperature Endurance Mould Growth Salt Mist Dust Robustness of Terminations ontact Retention (in insert) Insert Retention (in shell) Test Prod Damage Impact Grounding Spring Holding Force Plugs with grounding springs only. Fluid Resistance ompass Safe Distance 3 cycles at 30 mins each cycle, total immersion in water at pressure 44 m bar. 500 operations minimum Long term: 1,000 hrs. at 850 ambient carrying the specified current. Short term: 250 hrs at 50, no current. s S 95: 1974, lause days duration. s S 95: 1974, lause Severity 1. s S 95: 1974, lause Exposure 30 minutes. 44,5 N (1bf) size,2 N (5 lbf) size 67,0 N (15 lbf) min. size 1,0 N (25 lbf) min. size 517 KN1m2 (751bf/in2) min. Moment: 0,056 Nm (0.5 lbf in) size 0,5 Nm (2 lbf in) size Five impacts, drop height 1 m (3ft.3 in.). 1,17 N (0.263 lbf) to 2,74 N (0.6 lbf) according to size. Immersion in 4 solvents and 9 fluids including aircraft fuels, lubricating oils and hydraulic fluids. s S 95: 1974, lause mm (5.0 in) min. 6

7 onnector Styles vailable Plugs Straight Plug See Pages -17 ccessories See atalogue E-2a Grounded Plug See Page udio Plug See Page Push on - Pull off See Page 19 7

8 Insert vailability NOTES * This insert arrangement is not included in.s. spec., but is available and. listed in MIL Due to the arrangement of contacts in the - insert arrangement it is classified, for current derating, in the shell size range -. Lettering of inserts shown above corresponds to view of front (mating surface of pin inserts or rear face (cable accessory end) of socket inserts. KEY No size contacts O No size contacts URRENT RTING Maximum current per individual contact (in isolation) at a imum ambient temperature of 85 : contact 7.5 contact 13-O The performance of 62G Series connectors at all times exceeds the imum continuous bunched rating of the appropriate size wire, or cable of equivalent temperature rating. This bunched rating is therefore the determining factor. In the case of mixed loadings, the greatest individual load shall be the bunched loading. In any combination of ambient temperature plus temperature rise due to current flow through the contacts, the imum connector internal hot spot temperature of 5 must not be exceeded. That is, when only one contact per connector is loaded. 8

9 Insert vailability VOLTGE RTINGS LTITUDE D.. WORKING VOLTGE.. WORKING VOLTGE R.M.S. PROOF VOLTGE D.. OR.. PEK Rating 1 Sea level mb at 8,500m (27,800 ft) mb at,000m (66,000 ft) Rating 2 Sea level 300 mb at 8,500m (27,800 ft) 44 mb at ",000m (66,000 ft) VOLTGE RTINGS Two categories of voltage rating are specified in S95 F0017, F0038 and N0001. Rating 1 (700V d.c. working at sea-level) pplicable to the high contact density inserts shown in the upper section of the insert availability diagram above. Rating 2 (00V d.c. working at sea-level) pplicable to the inserts shown in the lower section of the insert availability diagram. LTITUDE-THOUSNDS OF FEET (METRES) Relationship between flashover voltage and altitude for each voltage rating ltitude derating. Information on voltage derating for operation at altitudes above sea-level can be obtained from the flashover voltage altitude curves on the left. 9

10 Ordering 62G Series onnectors To obtain the specific connector required write down the connector number from the typical example below. Only inserts shown in the availability chart on p. &11 can be specified. ll connectors are delivered with protective dust covers 62G SHELL STYLE 1 4 E Series designation 62 G - luminium shell 62 G SS -Stainless steel shell* 62 G U - rass shell* *consult factory for availability 62G-XXH-Hermetic mild steel shell. Specification key 1 - Styles originally specified in MIL Styles exclusive to S95 F0017 style 0 - Receptacle wall mounting 1 - Receptacle cable mounting 2 - Receptacle box mounting 3 - Receptacle, solder flange mounting 4 - Receptacle, internally threaded with cable accessories as illustrated, for single hole mounting 6 - Plug cable mounting 7- Receptacle, plain shell, single hole mounting Environmental code - Plain shell, exposed solder buckets. No grommet E - Insert seal and grommet seal with grommet nut (excluding E which has plain shell and no grommet or nut) F - s (E) but grommet nut has integral strain relief clamp H - Hermetic seal no cable accessories J - s (E) but with resilient gland seal and nut for unscreened jacketed cable. No grommet supplied. See pp for accessory to accept screened jacketed cable. P - Potting construction complete with potting mould T - Exposed solder buckets. Threaded shell for cable accessories HOW TO ORDER FROM MS ONNETOR NUMERS onnector numbers in the MPHENOL and MS numbering systems. Only alternative insert orientations are specified in MIL which does not include alternative key/keyway orientations. MS31 - E -11 P X 62G - E -11 P X

11 Ordering 62G Series onnectors INSERT RRNGEMENT 11 P (044) size (in sixteenths of an inch) 8,,,,,,, Number of contacts 2, 3, 4, 5, 6, 7, 8,, 11,,, 19, 21', 23, 26, 32, 41, 55, 61 * consult factory for availability ontact Style P - Pins S - Sockets For hermetic connectors. P3 denotes pin contacts with solder bucket terminations. (Standard range). P2 denotes pin contacts with flattened and pierced terminations. (Special order). Orientation (Omit if normal orientation) Keys/Keyways: ',,, D', E. F, (see p. 31) Inserts: W,X,Y,Z.(see p56/57) *Inactive for new designs Deviations (044) Rough grip heavy duty coupling ring. (046) ox mounting plug. (2)Fitted with extension back shell and strain relief clamp without grommet on F types only (2) Lever coupling ring (219)ontacts for flexible punted wrung (57 and E only) (639) right cadmium plated shells (345) ontacts for flexible punted wiring H,13H 17H only (276) Hermetics with gold plated contacts. (6) lack anodise. (4) Electroless nickel (7) admium plate olive drab HOW TO ORDER FROM.S. ONNETOR NUMERS Select the connector style by reference to S95 F0017 using the code below for identification. Note that the.s. Specification includes only certain connectors from the table of styles as shown on pp. 8 & 9. lternative key/keyway orientations are preferred in the S95 F0017 Specification to prevent mis-mating. However, rotated inserts are permissible where connectors are required to mate with or replace items to MIL on existing equipment. 62G - E P M O Style Insert rrangement, see above M - Pin contacts F - Socket contacts lternative Key/Key way Orientation Variant. 0 Standard connector 11

12 Plugs Table of Styles Page No. 62G-56T 62G-56TG 62G G-56T (046) 15 62G-E 62G-F 62G-P 17

13 Plugs Table of Styles Page No. 62G-J 17 62G G G G

14 Plugs 56T 62G-56T S95 F asic plug with threaded shell to accept standard cable accessories Max & X Thread 7/ - 28 UNEF 9/ - NEF 11/ -NEF 13/ - UNEF 15/ - UNEF 1.1 / - NEF 1.3/ - NEF 1.5/ - NEF 1.7/ - NEF 56TG 62G-56TG S95 F asic plug with threaded shell to accept standard cable accessories. Has shell grounding spring fingers , X Thread 7/ - 28 UNEF 9/ - NEF 11/ NEF 13/ UNEF 15/ - UNEF 1.1 / - NEF 1.3/ - NEF 1.5/ - NEF 11/ - NEF

15 Plugs 62G-1 6 Plug with general duty back shell. No grommet provided. G O.859 0, , M Thread 1/2-28 UNEF 5/8 - NEF 3/4 - UNEF 7/8 - UNEF 1 - UNEF 1.3/ - NEF 1.3/ - NEF 1.7/ - NEF NEF 56T 62G-56T(046) ox-mounting plug. vailable for shell size : other sizes to special order. able accessories cannot be fitted. J K , L 6.32 N 6.32 N 6.32 N 15

16 Plugs E 62G-E MIL MS31E Plug with grommet and grommet nut G I F 62G-F MIL MS31F Plug with grommet and grommet nut fitted with integral strain relief clamp. dia G dia H

17 Plugs P 62G-P MIL MS31P For potted seal. Supplied complete with detachable potting mould and location ring. G Z min J 62G - J Plug with cable clamp for unscreened jacketed cable. No grommet supplied. G Z min

18 Plugs G SD/ X SD/ X Low profile, solder termination plug with 90 screened cable outlet. D G SD/ X Low profile solder termination plug with size 90 screened cable outlet. D G udio plug with solder termination / /

19 Plugs G-5074 Flange mounting push/pull plug with threaded shell to accept standard cable accessories. L / - NEF / - NEF / - NEF

20 Insert Orientations For M I L and for replacement purposes in S95 FOO 17 Normal position with pin contacts lternative position of insert with socket contacts ( counterclockwise) Each diagram shows mating face of insert. lternate position of insert with pin contacts ( clockwise) Insert rrangement Orientation (degrees) Normal W X Y Z

21 Key/Keyway Orientations For S95 F0017 Datum is always taken from major key or keyway. In receptacles the major keyway always remains fixed in relation to the mounting flange. For the ',,,D',E and F orientations, the three bayonet locations and associated minor keyways are rotated complete, in accordance with the table below. N..- The accompanying diagram shows a receptacle shell, with keyways. orresponding key orientations for a mating plug shell are therefore always clockwise. Values for (degrees) Values for θ (degrees) Values for β (degrees) N * D* E F N * D* E F N * D* E F ' S Values for ϕ (degrees) Orientation Values for ω (degrees) Orientation N * D* E F N * D* E F * now inactive for new designs but available for replacement purposes. Superseded in S95 F0017 by orientations E and F. 21

22

23 62 G- Series Receptacles Miniature ayonet Lock onnectors omplies with MIL E-2Ra This miniature bayonet lock connector series offers designers important features not found in any other range of connectors. They are developed and manufactured entirely in the U.K. by MPHENOL Ltd., and have full qualification approval to ritish Standards Specification S 95 F0017 and ritish Defence Specification DEF STN (Part 3) Sec. 7. This catalogue to be used in conjunction with atalogues: E-2Pa 62G Series Plugs E-2a 62G Series ccessories mphenol 1

24 62G and Pattern 6 New Planforms urrent: urrent: (a) Maximum current per individual contact (in isolation)* at ambient temperature of 85 ontact size : 23 (a) Maximum current per individual contact (in isolation)* at ambient temperature of 85 (b) Maximum current per contact through all contacts simultaneously at an ambient temperature of 85 ontact size : (b) ontact size 8: 45 Maximum current per contact through all contacts simultaneously at an ambient temperature of 85 ontact size 8: 40 Sea level 8500m (27,900ft) 21,340m (70,OOOft) 13 mbar 3 mbar 44 mbar Voltage rating I II III I II III I II III Working voltages ** (nominal) d.c. or a.c. peak Voltage proof d.c. or a.c. peak * i.e. when only one contact per connector is electrically loaded. 1 mbar= 2 N/m 2 =0 Pa ** Establishment of electrical safety factors is the responsibility of the user 2

25 ONTENTS Page mphenol 62G Solder onnectors 4 Schedule of Tests 5-6 onnector Styles vailable 7 Insert vailability 9- Ordering 62G Series onnectors 11- ox Mounting Receptacles - Table of Styles 13- ox Mounting Receptacles Single Hole Fixing Receptacles - Table of Styles - Single Hole Fixing Receptacles able Mounting Receptacles - Table of Styles 31 able Mounting Receptacles Insert Orientations 35 Key/Keyway Orientations 36

26 This catalogue to be used in conjunction with atalogues: E-2Pa 62G Series Receptacles E-2a 62G Series ccessories mphenol 62G solder connectors This miniature bayonet lock connector series offers designers important features not found in any other range of connectors. The range has full qualification approval to ritish Standards Specification S 95 FOO 17 and ritish Defence Specification DEF STN (Part 3) Sec G Series connectors - developed and manufactured entirely in the United Kingdom by mphenol Limited. They are the first and only ritish connectors to have achieved this. doubly strong position which mphenol are well geared to handle. The manufacturing facilities of the Whitstable plant have been cited as exemplary in Europe. ertainly the layout is extensive and extremely efficient; safety awards have been attained every time returns have been submitted to the ritish Safety ouncil. 62G Series connectors have been well established with Government authorities on an international scale and users can be found in Sweden, Denmark, Norway, Finland, Germany, Spain, Holland, India, anada and Italy. Derating onnectors must be derated under the following operating conditions: 1. t elevated ambient temperatures, the current ratings are reduced so that total imum hot spot temperature of 5 is not exceeded. 2. t high altitudes, revised voltage ratings become effective as shown on page When connectors to different specifications are intermated (e.g. S 95 FOO 17 and MIL-26482), the combination must not be operated under conditions more severe than the less stringent clause of either specification. mphenol 62G connectors are designed to meet the most stringent requirements of both specifications. Military Specifications ritish Standards Specification S 95 FOO 17 closely corresponds to the United States Military Specification MIL solder terminations. ertain differences exist between the schedules which can be seen on pages 2 and 3. asic onstruction 62G Series can be supplied in brass or stainless steel. The normal shell finish used, which has a high resistance to corrosion, is zinc cobalt olive drab. Other finishes may be supplied to special order, such as cadmium plate which is available by adding deviation (7) to the end of part number. Inserts are of polychloroprene rubber compounded to an mphenol specification. Operating temperature range is -55 to 5, and the connectors have gold-plated contacts designed for soldered connections. onfigurations for size contacts range between 2 contacts in the size 8.7mm (0.5in diameter) shell up to a imum of 61 contacts in the size 36.1 mm (1.5in diameter) shell. Intermediate sizes, and contact data for heavier current ratings are shown in the insert availability chart on page 6 and 7. Hermetic connectors with glass sealed dialectric are manufactured with mild steel shells and nickel iron contacts plated tin over copper. * Other finishes are available on request. Protection gainst Mis-Mating or ross-plugging In S 95 FOO 17 positive shell-to-shell keying is provided with keys and keyways in a choice of either the normal (N) or any of the four preferred alternate positions:,, E and F. This prevents mismating between shells of different orientations and overcomes the difficulties associated with rotated inserts and a standard key-keyway orientation. In the latter system, damage to the inserts or contacts can result if excessive force is used to engage non-mating pairs. Rotated inserts are, however, permissible in S 95 FOO 17 connectors if required to mate with or replace units to MIL mounted in existing equipment. onnectors have normal orientations manufactured to S 95 FOO 17 or MIL are fully intermateable as also are connectors with inserts in positions W, X, Y or Z. pproved gauges are used to check interchangeability of 62G series with other connectors manufactured to S 95 FOO 17 or MIL

27 Schedule of Tests Required for Qualification pproval Tests rief Description Visual Examination Dimensions, outline mass(including contacts) ompatability Gauging procedure Polarization Engaging and separating force, connector ontact Holding Force Sealing (air pressure) Sealing Hermetic ontact Resistance Housing () ontinuity Insulation Resistance Voltage Proof Soldering umping Vibration Shock cceleration (Steady State) Rapid hange of Temperature limatic Sequence Flammability Damp Heat (Steady State) Engagement : 0,90 Nm (8.0 lbf.in.) to 4,97 Nm (44 lbf.in.) according to shell size. Separation min: 0, Nm (2.0 lbf.in.) to 1,58 Nm (.0 lbf.in.) according to shell size. 0,21 N (0.047 lbf) min.size 0,56 N (0.6 lbf)min. size Max leakage 28,53 unm/s (1 cm3/h), 1 bar (.5 p.s.i.) differential. Hermetic receptacles have a leak of 0.1 micron cubic foot per hour (1 x -6m3/s) 5 milliohms. 0 milliohms. 5 milliohms. grounding spring styles. 5,000 Megaohms at V d.c. See page 7. Duration 1 minute s S 95: 1974, lause , Method 2. s S 95: 1974, lause ,000 - bumps / 390m / s2 (40 gn). s S 95: 1974, lause Procedure. Hz to 5000 Hz, 0.75 mm / gn. s S 95: 1974, lause m/s2 (0 g n). s S 95: 1974, lause m/s2 (50 gn). s S 95: 1974, lause to s S 95: 1974, lause Severity 55/5/56. s S 95: 1974, lause Direct flame applied, duration 1 minute. s S 95: 1974, lause Severity 56 days. 5

28 Schedule of Tests Required for Qualification pproval Tests rief Description Immersion (at low air pressure) Mechanical Endurance High Temperature Endurance Mould Growth Salt Mist Dust Robustness of Terminations ontact Retention (in insert) Insert Retention (in shell) Test Prod Damage Impact Grounding Spring Holding Force Plugs with grounding springs only. Fluid Resistance ompass Safe Distance 3 cycles at 30 mins each cycle, total immersion in water at pressure 44 m bar. 500 operations minimum Long term: 1,000 hrs. at 85 0 ambient carrying the specified current. Short term: 250 hrs at 5 0, no current. s S 95: 1983, lause days duration. s S 95: 1983, lause Severity 1. s S 95: 1983, lause Exposure 30 minutes. 44,5 N (1bf) size,2 N (5 lbf) size 67,0 N (15 lbf) min. size 1,0 N (25 lbf) min. size 517 KN1m2 (751bf/in2) min. Moment: 0,056 Nm (0.5 lbf in) size 0,5 Nm (2 lbf in) size Five impacts, drop height 1 m (3ft.3 in.). 1,17 N (0.263 lbf) to 2,74 N (0.6 lbf) according to size. Immersion in 4 solvents and 9 fluids including aircraft fuels, lubricating oils and hydraulic fluids. s S 95: 1974, lause mm (5.0 in) min. 6

29 onnector Styles vailable Receptacles ox Mounting See Pages ccessories See atalogue E-2a Single Hole Mounting See Pages -30 able Mounting See Pages Hermetic Seal See Pages 19 & 26 7

30 8

31 Insert vailability NOTES * This insert arrangement is not included in.s. spec., but is available and. listed in MIL Due to the arrangement of contacts in the - insert arrangement it is classified, for current derating, in the shell size range -. Lettering of inserts shown above corresponds to view of front (mating surface of pin inserts or rear face (cable accessory end) of socket inserts. KEY No size contacts O No size contacts URRENT RTING Maximum current per individual contact (in isolation) at a imum ambient temperature of 85 : contact 7.5 contact 13-O The performance of 62G Series connectors at all times exceeds the imum continuous bunched rating of the appropriate size wire, or cable of equivalent temperature rating. This bunched rating is therefore the determining factor. In the case of mixed loadings, the greatest individual load shall be the bunched loading. In any combination of ambient temperature plus temperature rise due to current flow through the contacts, the imum connector internal hot spot temperature of 5 must not be exceeded. That is, when only one contact per connector is loaded. 9

32 Insert vailability VOLTGE RTINGS LTITUDE D.. WORKING VOLTGE.. WORKING VOLTGE R.M.S. PROOF VOLTGE D.. OR.. PEK Rating 1 Sea level mb at 8,500m (27,800 ft) mb at,000m (66,000 ft) Rating 2 Sea level 300 mb at 8,500m (27,800 ft) 44 mb at ",000m (66,000 ft) LTITUDE-THOUSNDS OF FEET (METRES) Relationship between flashover voltage and altitude for each voltage rating VOLTGE RTINGS Two categories of voltage rating are specified in S95 F0017, F0038 and N0001. Rating 1 (700V d.c. working at sea-level) pplicable to the high contact density inserts shown in the upper section of the insert availability diagram above. Rating 2 (00V d.c. working at sea-level) pplicable to the inserts shown in the lower section of the insert availability diagram. ltitude derating. Information on voltage derating for operation at altitudes above sea-level can be obtained from the flashover voltage altitude curves on the left.

33 Ordering 62G Series onnectors To obtain the specific connector required write down the connector number from the typical example below. Only inserts shown in the availability chart on p. &11 can be specified. ll connectors are delivered with protective dust covers 62G SHELL STYLE 1 4 E Series designation 62 G - luminium shell 62 G SS -Stainless steel shell* 62 G U - rass shell* *consult factory for availability 62G-XXH-Hermetic mild steel shell. Specification key 1 - Styles originally specified in MIL Styles exclusive to S95 F0017 style 0 - Receptacle wall mounting 1 - Receptacle cable mounting 2 - Receptacle box mounting 3 - Receptacle, solder flange mounting 4 - Receptacle, internally threaded with cable accessories as illustrated, for single hole mounting 6 - Plug cable mounting 7- Receptacle, plain shell, single hole mounting Environmental code - Plain shell, exposed solder buckets. No grommet E - Insert seal and grommet seal with grommet nut (excluding E which has plain shell and no grommet or nut) F - s (E) but grommet nut has integral strain relief clamp H - Hermetic seal no cable accessories J - s (E) but with resilient gland seal and nut for unscreened jacketed cable. No grommet supplied. See pp for accessory to accept screened jacketed cable. P - Potting construction complete with potting mould T - Exposed solder buckets. Threaded shell for cable accessories HOW TO ORDER FROM MS ONNETOR NUMERS onnector numbers in the MPHENOL and MS numbering systems. Only alternative insert orientations are specified in MIL which does not include alternative key/keyway orientations. MS31 - E -11 P X 62G - E -11 P X 11

34 Ordering 62G Series onnectors INSERT RRNGEMENT 11 P (044) size (in sixteenths of an inch) 8,,,,,,, Number of contacts 2, 3, 4, 5, 6, 7, 8,, 11,,, 19, 21', 23, 26, 32, 41, 55, 61 * consult factory for availability ontact Style P - Pins S - Sockets For hermetic connectors. P3 denotes pin contacts with solder bucket terminations. (Standard range). P2 denotes pin contacts with flattened and pierced terminations. (Special order). Orientation (Omit if normal orientation) Keys/Keyways: ',,, D', E. F, (see p. 31) Inserts: W,X,Y,Z.(see p56/57) *Inactive for new designs Deviations (044) Rough grip heavy duty coupling ring. (046) ox mounting plug. (2)Fitted with extension back shell and strain relief clamp without grommet on F types only (2) Lever coupling ring (219)ontacts for flexible punted wrung (57 and E only) (639) right cadmium plated shells (345) ontacts for flexible punted wiring H,13H 17H only (276) Hermetics with gold plated contacts. (6) lack anodise. (4) Electroless nickel (7) admium plate olive drab HOW TO ORDER FROM.S. ONNETOR NUMERS Select the connector style by reference to S95 F0017 using the code below for identification. Note that the.s. Specification includes only certain connectors from the table of styles as shown on pp. 8 & 9. lternative key/keyway orientations are preferred in the S95 F0017 Specification to prevent mis-mating. However, rotated inserts are permissible where connectors are required to mate with or replace items to MIL on existing equipment. 62G - E P M O Style Insert rrangement, see above M - Pin contacts F - Socket contacts lternative Key/Key way Orientation Variant. 0 Standard connector

35 ox Mounting Receptacles Table of Styles Page No. 62G-50T 15 62G G-E 62G-F 62G-J 17 62G-P 17 62G-E 13

36 ox Mounting Receptacles Table of Styles Page No. 62G-E(219) 62G-H Hermetic Seal 19

37 ox Mounting Receptacles 50T 62G-50T S hole flange mounting with threaded shell to accept standard cable accessories. c sq. D TP Sq. E dia. ± 0.0 (± 0.254) F ±0 005 G dia. Y dia d X Thread 7/ 28 UNEF 9/ NEF 11/ - NEF 13/ UNEF 15/ UNEF 1.1/ - NEF 1.3/ - NEF 1.5/ - NEF 1.7/ NEF 62G- 4-Hole flange mounting with general duty back shell. No grommet supplied.. ( ± 0.13) Max. sq. D TP sq. E ± 0.0 ( ± 0.254) F ( ± 0.13) G dia. Y dia M 1/2-28 UNEF 5/8 - NEF 3/4 - UNEF 7/8 - UNEF 1 - UNEF 1.3/ - NEF 1.3/ - NEF 1.7/ - NEF 1.7/ - NEF 15

38 ox Mounting Receptacles E 62G-E MIL MS31E 4-hole flange mounting with grommet and grommet nut D E F G V TP ± 0.0 dia dia. ( ± 0.13) sq. sq. (± 0.254) F 62G-F MIL MS31 F 4-hole flange mounting with grommet and grommet nut fitted with integral strain relief clamp D E F G H Y.. TP ± 0.0 dia dia. sq. Sq. (± 0.254)

39 ox Mounting Receptacles J 62G-J 4-hole flange mounting with clamp for unscreened jacketed cable. No grommet supplied c D E F G Y Z able Entry.sq TP ± 0.0 dia. dia min ( ± 0.13) sq ( ± 0.254). closed free , P 62G-P 4-hole flange mounting for potting c.sq. D TP sq E ± 0.0 (± 0.254) F G dia. Y dia. Z dia. min

40 ox Mounting Receptacles E 62G-E S95 - F MIL MS31E 8 sq. D TP sq. E ± 0 0 (± 0.254) F ( ± 0.13) G dia.. L V dia E (219) 62G-E (219) S95 - F hole flange mounting with plain shell with film wire terminations (±0.13) sq. D TP sq. E dia 0.0 F G dia. Max J K L ± 0.0 (± 0.51) min. min Y dia. Z

41 ox Mounting Receptacles Hermetic Seal H 62G-H 4-hole square mounting with exposed solder buckets or flattened and pierced pins. sq. D E 0.0 (± 0.3) (±.051).002 F R ±0.005 (±0.13) S Y 19

42 Single Hole Fixing Receptacles Table of Styles Page No. 62G G-57 (219) 23 62G-E 62G-F 62G-57T 25 62G-17P 25 62G-17H Hermetic Seal 26

43 Single Hole Fixing Receptacles Table of Styles Page No. 62G-13H Hermetic Seal 26 62G G G G G G

44 Single Hole Fixing Receptacles Table of Styles Page No. 62G G

45 Single Hole Fixing Receptacles 57 62G-57 S95 - F Single hole mounting with plain shell for direct wiring to exposed solder buckets. Has panel 'O' ring seal. F K L M N R s Y sq, min ± min (±0.13) (-0.13) (±0.13) (±0.13) X Thread 9/ - NEF 11/ - NEF 7/8 - UNEF 1 - UNEF 1.1/8 - NEF 1.1/4 - NEF 1.3/8 - NEF 1.1 /2 - NEF 1.5/8 - NEF 57(219) 62G-57 (219) S95 - F Single hole mounting with plain shell and film wire terminations m ±0.005 sq.. D min F ±0.005 (±0.13) H min K min L M N R ±0.005 ±0.005 (-0.13) (±0.13) (±0.13) S min Y X Thread 9/ - NEF 11/ - NEF 7/8 - UNEF 1 - UNEF 1.1/8 - NEF 1.1 /4 - NEF 1.3/8 - NEF 1.1/2 -NEF 1.5/8 - NEF 23

46 Single Hole Fixing Receptacles E 62G-E MIL MS31E S95 - F Single hole mounting with grommet and grommet nut. Has panel 'O' ring seal ±0.005 (±0.13) sq. F ±0.005 (±0.13) G Dia Max min K L M N R ±0.005 ±0.005 (-0.13) ( ±0.13) (±0.13) S Y X Thread /-NEF 11/ - NEF 7/8 - UNEF 1 - UNEF 1.1/8 -NEF 1.1/4 NEF 1.3/8 - NEF 1.1 /2 - NEF 1.5/8 - NEF F 62G-1 4F MIL MS31F Single hole mounting with grommet and grommet nut fitted with integral strain relief clamp. Has panel 'O' ring seal ±0.005 (±0.13) sq. F ±0.005 (±0.13) G dia.. H min K L M N R ±0.005 ±0.005 (-0.13) (±0.13) (±0.13) S Y X Thread 9/ - NEF 11/ - 4 NEF 7/8 - UNEF 1 - NEF 1.1/8 - NEF 1.1/4 - NEF 1.3/8 - NEF 1.1/2 - NEE 1.5/8 - NEF