Groove Milling High Precision Tools for Groove Milling INCH Innovative Grooving & Turning Solutions
Groove Milling High Precision Tools for Groove Milling See it in action GM Solid Solid Carbide Groove Milling tools, for miniature and small bore diameters Ø.118-.393 inch Min. bore diameter.236 inch flutes Width of groove.027-.078 inch Depth of groove max.059 inch Mini-V Indexable tool with 1 cutting corner for milling applications with miniature and small bore diameters Ø.315-.630 inch Available in a variety of grooving profiles: Square Grooving Round Grooving DIN 72/71 GM Slot Groove Milling tool with 3 corner indexable inserts for internal and external grooving, threading and chamfering applications Min. bore diameter.500 inch 3 flutes Width of groove.027-.203 inch Depth of groove max.127 inch SGM Shallow Groove Milling, for shallow groove milling applications Min. bore diameter 1.900 inch Long overhang Width of groove.09-.157 inch Depth of groove max.137 inch 2
GROOVE MILLING CATALOG GM SOLID GM Solid Ordering Code System _ Page GM Solid - Square Grooving _ Page 5 GM Solid - Chamfering Page 5 GM Solid Groove Milling Technical Data Page 6 MINI - V Mini-V Ordering Code System _ Page 7 Grooving _ Page 8 Grooving DIN 72 Page 9 Grooving with R Page 10 Grooving DIN 7993 - Round Partial _ Page 11 Toolholder - Carbide Shank with Alloy Steel Head Page 12 Toolholder - Alloy Steel Shank _ Page 12 Mini-V Groove Milling Technical Data Page 13 GM SLOT GM Slot Ordering Code System Page 1 GM Slot - Square Grooving Page 15 GM Slot - Round Grooving Page 16 GM Slot - Chamfering _ Page 17 GM Slot Holder - Carbide Cylindrical Shank for Groove Milling Application _ Page 18 GM Slot Holder - Weldon Shank for Groove & Thread Milling Application _ Page 19 GM Slot Groove Milling Technical Data _ Page 20 SGM SGM Ordering Code System _ Page 21 Circlip Non Standard Page 22 Circlip DIN 71/72 _ Page 23 O Ring DIN 3770 Page 23 O Ring BS 1806, DIN 3601, DIN 3771 _ Page 2 O Ring BS 518 _ Page 2 SGM Toolholders - Multi Insert Holders _ Page 25 SGM Groove Milling Technical Data Page 27 3
GM Solid For Miniature and Small Bore Diameters GM Solid Ordering Code System Square Grooving G 1 S 2 3 C 070 5 6 6 8 7 L15 8 R00 9 VTH 10 1 - Product Line G - Grooving 7 - Groove Depth (inch) 08 -.031 12 -.07 15 -.059 2 - Type Solid 3 - Number of Flutes - Four flutes 6 - Six flutes 8 - Overhang Length (inch) L15 -.591 L25 -.98 L35-1.378 - Cooling C - Cooling None - Without Cooling 9 - Radius Groove Width Length R00 - None 10 - Carbide Grade Width Length VTH 5 - Groove Width (inch) 070 -.028 080 -.031 090 -.035 100 -.039 150 -.059 200 -.079 6 - Shank Diameter (inch) 06 -.236 08 -.315 10 -.39 Chamfering G 1 M 2 3 CH 90 5 060 6 06 7 L15 8 VTH 9 1 - Product Line G - Grooving 2 - Type Milling 7 - Max. Chamfer Size (inch) 06 -.02 12 -.07 3 - Number of Flutes - Four flutes 8 - Overhang Length (inch) L15 -.591 L25 -.98 L35-1.378 - Profile CH - Chamfering 9 - Carbide Grade VTH 5 - Angle of Chamfering 90 6 - Shank Diameter (inch) 030 -.118 00 -.157 050 -.196 060 -.236 080 -.315
GM Solid - Square Grooving D2 L2 L Dh6 GM Solid w T Width of Groove Depth of Cut Ordering Code Dimensions (inch) W +/-.0012 inch T max inch D2 Dh6 L L2 No. of Flutes.028 GSC 0700608-L15R00 VTH.031 GSC 0800608-L15R00 VTH.035.031 GSC 0900608-L15R00 VTH.232.236 2.283.591.039 GSC 1000608-L15R00 VTH.059 GSC 1500608-L15R00 VTH.028 GSC 0700812-L25R00 VTH.031 GSC 0800812-L25R00 VTH.035 GSC 0900812-L25R00 VTH.07.039 GSC 1000812-L25R00 VTH.311.315 2.677.98.059 GSC 1500812-L25R00 VTH.079 GSC 2000812-L25R00 VTH.028 GS6C 0701015-L35R00 VTH.031 GS6C 0801015-L35R00 VTH.035 GS6C 0901015-L35R00 VTH.059.039 GS6C 1001015-L35R00 VTH.390.39 3.071 1.378 6.059 GS6C 1501015-L35R00 VTH.079 GS6C 2001015-L35R00 VTH GM Solid - Chamfering L2 L D2 Dh6 s 90 w T Depth of Cut Ordering Code Dimensions (inch) T max inch D2 S L L2 W No. of Flutes Dh6.023 GM3CH90 03006-L12 VTH.11.027 1.53.72.118 3.031 GM3CH90 0008-L10 VTH.153.035 2.00.393.157.03 GMCH90 05011-L12 VTH.19.07 2.00.92.196.02 GMCH90 06006-L15 VTH 2.283.591.008.232.031 GMCH90 06006-L25 VTH 2.677.98.236.07 GMCH90 08012-L25 VTH 2.677.98.311.055 GMCH90 08012-L35 VTH 3.071 1.378.315 5
GM Solid Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/ tooth] GM Solid Material Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Material Vargus No. 1 * Peripheral feed Material Hardness Brinell HB Vc [ft/min] VTH Feed f[inch/tooth] Low carbon (C=.1-.25 %) 125 327-687.0028-.0079 2 Unalloyed steel Medium carbon (C=.25-.55 % ) 150 327-589.0028-.0079 3 High Carbon (C=.55-.85 % ) 170 327-556.0028-.0079 Non hardened 180 196-29.0028-.0079 5 Low alloy steel (alloying elements 5%) Hardened 275 262-91.0028-.0079 6 Hardened 350 229-58.0028-.0079 7 High alloy steel Annealed 200 196-25.0028-.0079 8 (alloying elements >5%) Hardened 325 229-360.0028-.0079 9 Low alloy (alloying elements <5%) 200 327-556.0028-.0079 Cast steel 10 High alloy (alloying elements >5%) 225 229-392.0028-.0079 11 Stainless steel Non hardened 200 327-556.0028-.0079 12 Ferritic Hardened 330 327-556.002-.0059 13 Stainless steel Austenitic 180 229-58.0028-.0079 1 Austenitic Super Austenitic 200 229-58.0028-.0079 15 Stainless steel Non hardened 200 229-58.0039-.0079 16 Cast Ferritic Hardened 330 229-58.0028-.0079 17 Stainless steel Austenitic 200 229-392.0028-.0079 18 Cast austenitic Hardened 330 229-392.0028-.0079 28 Malleable Ferritic (short chips) 130 196-25.0039-.0087 29 Cast iron Pearlitic (long chips) 230 196-392.0028-.0079 30 Grey cast iron Low tensile strength 180 196-25.0028-.0079 31 High tensile strength 260 196-327.0028-.0079 32 Ferritic 160 196-09.0028-.0079 Nodular SG iron 33 Pearlitic 260 16-29.0028-.0079 3 Aluminium alloys non aging 60 327-818.0039-.0098 35 Wrought Aged 100 327-589.0039-.0098 36 Aluminium alloys Cast 75 91-1308.0039-.0098 37 Cast & aged 90 91-916.0039-.0098 38 Aluminium alloys Cast Si 13-22% 130 262-91.0039-.0098 39 Copper and Brass 90 392-687.0039-.0098 0 copper alloys Bronze and non leaded copper 100 392-687.0028-.0087 23 Pure 99.5 Ti 00Rm 229-58.0028-.0051 Titanium alloys 2 α+ß alloys 1050Rm 65-16.0028-.0051 f Grades and Their Application Grade Application Type Sample *A general-purpose, heavy duty VTH groove milling grade *TiCN coated for high resistance to wear 6
Mini-V For Miniature and Small Bore Diameters Mini-V Ordering Code System Grooving Inserts V 1 08 2 GS 3 W120 T100 5 R 6 VBX 7 1- Product Line V- Mini-V 2 - Insert Style 08, 11, 1, 16 3 - Type of Application GS - Square Grooving D72 - DIN 72 Grooving Square Partial GSR - Grooving with R D7993 - D7993 Grooving Round Partial - Groove Width W070 -.0276 ------ ----W30 -.169" 5 - Groove Depth T100 -.039 T230 -.091 T00 -.157" T30 -.169 6 - RH or LH R - RH L - LH 7 - Carbide Grade VBX VTX Toolholders C 1 V 2 08 3-12 21 5-6 1- Holder Type C - Carbide Shank None - Steel Shank 2 - Product Line V - Mini-V 3 - Insert Style 08, 11, 1, 16 - Shank Diameter 06 -.236, 08 -.315 12 -.72 16 -.630 0500 -.500 0625 -.625 5 - Tool Overhang.827-3.150 6 - RH or LH None - RH L - LH 7
Mini-V Grooving Mini-V Internal F d D min W t max T Insert Style Ordering Code Dimensions (inch) Min. Bore dia. V08 V11 V1 V16 RH d W+.0012 t max T F D min Toolholder V08GS W100T100 R....039 V08GS W150T100 R....059 V08GS W200T100 R....079 V08GS W078T100 R....031.236 V08GS W086T100 R....03 V08GS W117T100 R....06 V08GS W157T100 R....062 V08GS W198T100 R....078 V11GS W100T230 R....039 V11GS W120T230 R.07 V11GS W150T230 R.059 V11GS W200T230 R.079 V11GS W250T230 R....098 V11GS W078T230 R....031 V11GS W086T230 R....315.03 V11GS W117T230 R....06 V11GS W12T230 R....056 V11GS W157T230 R....062 V11GS W198T230 R....078 V11GS W238T230 R....09 V11GS W318T230 R....125 V1GS W078T00 R....031 V1GS W086T00 R....03 V1GS W117T00 R....06 V1GS W150T00 R....059 V1GS W157T00 R....062 V1GS W198T00 R....35.078 V1GS W200T00 R....079 V1GS W238T00 R....09 V1GS W250T00 R....098 V1GS W300T00 R....118 V1GS W318T00 R....125 V16GS W300T30 R....118 V16GS W350T30 R....138 V16GS W00T30 R....157 V16GS W117T30 R....06 V16GS W12T30 R....33.056 V16GS W157T30 R....062 V16GS W198T30 R....078 V16GS W238T30 R....09 V16GS W318T30 R....125.039.12.189.390.V08-....091.156.26.50.V11-....157.220.35.551.V1-.169.220.02.810.V16-8
Mini-V Grooving DIN 72 Internal F d Mini-V D min W t max T Insert Style Ordering Code Width of Circlip (inch) Dimensions (inch) Min. Bore dia. RH m W+.0012* d t max T F D min Toolholder V08D72 W070T100 R....028.029 V08D72 W080T100 R....031.033 V08 V08D72 W090T100 R....035.037 V08D72 W110T100 R....03.07.236.039.12.189.390.V08-... V08D72 W130T100 R....051.055 V08D72 W160T100 R....063.067 V11D72 W070T100 R....028.029.07 V11D72 W080T100 R....031.033.051 V11 V11D72 W090T100 R....035.037.059.315 V11D72 W110T230 R....03.07.091.156.26.50.V11-... V11D72 W130T230 R....051.055.091 V11D72 W160T230 R....063.067.091 V1 V1D72 W130T00 R.051.055.157.35 V1D72 W160T00 R.063.067.157.220.35.551.V1- *All dimensions of W are from the DIN 72 Metric Standard and are translated into inches 9
Grooving with R Mini-V Internal F d D min W r r t max T Insert Style Ordering Code Dimensions (inch) Min. Bore dia. V08 V11 V1 V16 RH d W+.0012 t max T F r D min Toolholder V08GSR W150T100 R....059 V08GSR W078T100 R....031 V08GSR W117T100 R....236.06 V08GSR W157T100 R....062 V08GSR W198T100 R....078 V11GSR W200T230 R....079 V11GSR W117T230 R....06 V11GSR W157T230 R....062.315 V11GSR W198T230 R....078 V11GSR W238T230 R....09 V11GSR W318T230 R....125 V1GSR W078T00 R....031 V1GSR W117T00 R....06 V1GSR W157T00 R....062.35 V1GSR W198T00 R....078 V1GSR W238T00 R....09 V1GSR W318T00 R....125 V16GSR W078T30 R....031 V16GSR W117T30 R....06 V16GSR W157T30 R....062.33 V16GSR W198T30 R....078 V16GSR W238T30 R....09 V16GSR W318T30 R....125.039.11.189.008.390.V08-.091.156.26.28.008.50.V11-....157.220.35.008.700.V1-.169.220.02.008.820.V16-10
Grooving DIN 7993 - Round Partial Internal D min F d Mini-V W R t max T Insert Style Ordering Code Dimensions (inch) Min. Bore dia. V08 V11 V1 RH d W+.0012 t max T F R D min Toolholder V08D7993 W120T100 R....07.02 V08D7993 W180T100 R....071.035 V08D7993 W080T100 R.236.031.039.12.189.016 V08D7993 W160T100 R.062.031 V08D7993 W200T100 R.079.039 V11D7993 W120T230 R....07.02 V11D7993 W180T230 R....071.035 V11D7993 W200T230 R....079.039 V11D7993 W080T230 R.315.031.091.156.26.016 V11D7993 W157T230 R.062.031 V11D7993 W20T230 R.09.07 V11D7993 W300T230 R.118.059 V1D7993 W120T00 R.07.02 V1D7993 W157T00 R.062.031 V1D7993 W180T00 R.071.035 V1D7993 W200T00 R.079.039.35.157.220.35 V1D7993 W220T00 R.087.03 V1D7993 W238T00 R.90.07 V1D7993 W300T00 R.118.059 V1D7993 W318T00 R.125.062.390.V08-....50.V11-....700.V1... 11
Mini-V Toolholders - Carbide Shank with Alloy Steel Head Mini-V Internal L1 L A D D1 Spare Parts Insert Style Ordering Code Dimensions (inch) V08 V11 V16 Sleeve Holder RH A L L1 D D1 Screw Size Torx Key - CV08-1221.53 3.169.827.72 - CV08-1230.53 3.563 1.181 - CV08-05000827 3.150.827.33 - CV08-05001180 3.50 1.181 - CV11-1229 3.70 1.12.53 - CV11-122.331 1.65 - CV11-0500112 3.150 1.12.33 - CV11-0500165 3.50 1.65 SNV08 M2.6x.5x8 K2T.236.500 SNV08 M2.6x.5x8 K2T.72.315 SNV11 M3.5x.6x10 K3T.500.315 SNV11 M3.5x.6x10 K3T - CV16-120.33 5.118 1.575.72.33 SNV16 M5x.8x12 KT - CV16-05001575.33 5.120 1.575.500.33 SNV16 M5x.8x12 KT - CV16-06251575.591 5.120 1.575.625.33 Mini-V Toolholders - Alloy Steel Shank Internal L1 L A D D1 Spare Parts Insert Style Ordering Code Dimensions (inch) Sleeve Holder RH A L L1 D D1 Screw Size Key V08 - V08-1612.61 3.150.72.630.236 SNV08 M2.6x.5x8 K2T V11 - V11-1612.61 3.150.72.630.315 SNV11 M3.5x.6x10 K3T V1 - V1-1620.590 3.937.787.630.37 SNV1 Mx0.7x12 KT15 V16 - V16-1622.590 3.937.866.630.33 SNV16 M5.0x.8x12 KT 12
Mini-V Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/tooth] Material Group Vargus No. Material Hardness Brinell HB Vc [ft/min] VBX Feed [inch/tooth] f Mini-V P Steel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Material * Peripheral feed 1 Low carbon (C=.1-.25%) 125 328-687.0028-.0079 2 Unalloyed steel Medium carbon (C=.25-.55%) 150 328-589.0028-.0079 3 High Carbon (C=.55-.85%) 170 328-556.0028-.0079 Non hardened 180 197-29.0028-.0079 5 Low alloy steel (alloying elements 5%) Hardened 275 262-91.0028-.0079 6 Hardened 350 230-58.0028-.0079 7 High alloy steel Annealed 200 197-25.0028-.0079 8 (alloying elements>5%) Hardened 325 230-360.0028-.0079 9 Low alloy (alloying elements <5%) 200 328-556.0028-.0079 Cast steel 10 High alloy (alloying elements >5%) 225 230-392.0028-.0079 11 Stainless steel Non hardened 200 328-556.0028-.0079 12 Ferritic Hardened 330 328-556.002-.0059 13 Stainless steel Austenitic 180 230-58.0028-.0079 1 Austenitic Super Austenitic 200 230-58.0028-.0079 15 Stainless steel Non hardened 200 230-58.0039-.0079 16 Cast Ferritic Hardened 330 230-58.0028-.0079 17 Stainless steel Austenitic 200 230-392.0028-.0079 18 Cast Austenitic Hardened 330 230-392.0028-.0079 28 Malleable Ferritic (short chips) 130 197-25.0039-.0087 29 Cast iron Pearlitic (long chips) 230 197-392.0028-.0079 30 Grey cast iron Low tensile strength 180 197-25.0028-.0079 31 High tensile strength 260 197-327.0028-.0079 32 Nodular SG iron Ferritic 160 197-09.0028-.0079 33 Pearlitic 260 16-29.0028-.0079 3 Aluminium alloys Non aging 60 328-818.0039-.0098 35 Wrought Aged 100 328-589.0039-.0098 36 Aluminium alloys Cast 75 92-1308.0039-.0098 37 Cast & aged 90 92-916.0039-.0098 38 Aluminium alloys Cast Si 13-22% 130 262-91.0039-.0098 39 Copper and Brass 90 39-687.0039-.0098 0 Copper alloys Bronze and non leaded copper 100 39-687.0028-.0087 23 Pure 99.5 Ti 00Rm 228-57.0028-.0052 Titanium alloys 2 α+β alloys 1050Rm 65-163.0028-.0052 Grades and Their Application Grade Application Type Sample VBX General use carbide grade for Mini-V inserts. TiCN coated. VTX TiAlN coated carbide grade. Ideal for Stainless Steel and high cutting speeds. 13
GM Slot For Small and Medium Bore Diameters GM Slot Ordering Code System Inserts Ordering Code System 7 1 V 2 GS 3 1.21-1.50 5 GM 6 3 7 VBX 8 1 - Insert Size 7 - I.C..267" 9 - I.C..33" 11 - I.C..21" 2 - Insert Style V - Style 3 - Type of Application GS - Square Grooving GSR - Square Grooving with R GR - Round Grooving CH - Chamfering - Groove Width (inch).7 -.029" ---5.15 -.202" 5 - Groove Depth (inch) 1.50 -.059" 2.50 -.098" 3.25 -.128" 6 - System GM - Groove Milling 7 - Cutting Edge Number 3 8 - Carbide Grade VBX VTX Holders Ordering Code System C 1 GM 2 9 3 C 13 5-5 - 7-6 7 3 8 1 - Holder Type C- Carbide Shank None - Steel Shank 7 - Insert Size 7 - I.C..267" 9 - I.C..33" 11 - I.C..21" 2 - System GM - Groove Milling 8 - Number of Flutes 3 3 - Shank Dia. (inch) 5/16 -.312" 8 -.315" 9 -.35" 7/16 -.38" 11.5 -.53" 12 -.72" 1 -.551" 15 -.590" 5/8 -.625" 075 -.750" 20 -.787" 25 -.98" 100-1.000" - Shank Style C - Cylindrical W - Weldon 5 - Min Cutting Dia. (inch) 13 -.500" 050 -.500" 065 -.650" 17 -.657" 085 -.850" 22 -.89" 6 - Tool Overhang (inch) 25 -.98" 100-1.000" 118-1.175" 30-1.181" 0-1.575" 175-1.750" 5-1.772" 50-1.969" 60-2.362" 65-2.559" 1
GM Slot - Square Grooving 0Ds GM Slot r w r t1 T Square Grooving Insert Size Groove Dimensions Ordering Code Dimensions (inch) Toolholder 7V 9V 11V Width of Circlip (inch) W +.0012 t1 max r RH Ds T.028.029-7VGS0.7-1.50GM3.031.033-7VGS0.8-1.50GM3.035.037-7VGS0.9-1.50GM3.03.08-7VGS1.21-1.50GM3.051.056.00 7VGSR1.1-1.50GM3 -.059.059.00 7VGSR1.50-1.50GM3... -.062.008 7VGSR1.57-1.50GM3.063.067.008 7VGSR1.71-1.50GM3 -.079.008 7VGSR2.00-1.50GM3 -.09.008 7VGSR2.39-1.50GM3 -.098.008 7VGSR2.50-1.50GM3.03.06-9VGS1.17-2.50GM3.051.056-9VGS1.1-2.50GM3 -.059.008 9VGSR1.50-2.50GM3.059.062.008 9VGSR1.57-2.50GM3.063.067.008 9VGSR1.71-2.50GM3.098 -.079.008 9VGSR2.00-2.50GM3.091.09.008 9VGSR2.39-2.50GM3 -.098.008 9VGSR2.50-2.50GM3 -.118.008 9VGSR3.00-2.50GM3 -.125.008 9VGSR3.18-2.50GM3.03.06-11VGS1.17-3.25GM3 -.051-11VGS1.30-3.25GM3.051.056-11VGS1.2-3.25GM3 -.059.008 11VGSR1.50-3.25GM3.057.061.008 11VGSR1.55-3.25GM3 -.062.008 11VGSR1.57-3.25GM3.063.067.008 11VGSR1.71-3.25GM3 -.079.128.008 11VGSR2.00-3.25GM3.091.09.008 11VGSR2.39-3.25GM3 -.098.008 11VGSR2.50-3.25GM3 -.118.008 11VGSR3.00-3.25GM3.122.125.008 11VGSR3.18-3.25GM3 -.157.008 11VGSR.00-3.25GM3 -.187.008 11VGSR.75-3.25GM3.203.207.008 11VGSR5.26-3.25GM3.500.12.657.175.85.226 CGMC 9C13-5-7-3 CGMC 8C13-0-7-3 CGMC 5/16C13-0-7-3 GMC 20W13-25-7-3 GMC 075W050-100-7-3 CGMC 11.5C17-50-9-3 CGMC 12C17-50-9-3 CGMC 7/16C17-5-9-3 GMC 20W17-30-9-3 GMC 075W066-118-9-3 CGMC 15C22-65-11-3 CGMC 1C22-60-11-3 CGMC 5/8C22-65-11-3 GMC 25W22-5-11-3 GMC 100W085-175-11-3 15
GM Slot - Round Grooving GM Slot 0Ds r w t1 T Round Grooving Insert Size Groove Dimensions Ordering Code Dimensions (inch) Toolholder W +.0012 t1 max r RH Ds T 7V.087.059.03 7VGR1.10-1.50GM3.500.12 9V.098.098.09 9VGR1.10-2.50GM3.657.175 CGMC 9C13-5-7-3 CGMC 8C13-0-7-3 CGMC 5/16C13-0-7-3 GMC 20W13-25-7-3 GMC 075W050-100-7-3 CGMC 11.5C17-50-9-3 CGMC 12C17-50-9-3 CGMC 7/16C17-5-9-3 GMC 20W17-30-9-3 GMC 075W066-118-9-3 11V.079.039 11VGR1.00-3.25GM3.087.128.03 11VGR1.10-3.25GM3.118.059 11VGR1.50-3.25GM3.89.226 CGMC 15C22-65-11-3 CGMC 1C22-60-11-3 CGMC 5/8C22-65-11-3 GMC 25W22-5-11-3 GMC 100W085-175-11-3 16
GM Slot - Chamfering 0Ds GM Slot w 5 t1 5 Y T Chamfering Insert Size Groove Dimensions Ordering Code Dimensions (inch) Toolholder W +.0012 t1 max RH Ds T Y 7V.07.059 7VCH1.20-1.50GM3.500.12.063 9V.055.098 9VCH1.0-2.50GM3.657.175.088 11V.063.128 11VCH1.60-3.25GM3.893.226.11 CGMC 9C13-5-7-3 CGMC 8C13-0-7-3 CGMC 5/16C13-0-7-3 GMC 20W13-25-7-3 GMC 075W050-100-7-3 CGMC 11.5C17-50-9-3 CGMC 12C17-50-9-3 CGMC 7/16C17-5-9-3 GMC 20W17-30-9-3 GMC 075W066-118-9-3 CGMC 15C22-65-11-3 CGMC 1C22-60-11-3 CGMC 5/8C22-65-11-3 GMC 25W22-5-11-3 GMC 100W085-175-11-3 17
GM Slot Toolholders - Carbide Cylindrical Shank for Groove Milling Application GM Slot D1 D Ds L1(max) L L3(min) Holding device L3 (min) Spare Parts Insert Size Ordering Code Dimensions* (inch) 7V 9V 11V L L1 L3 (min) D D1 Screw Size Key/Blade Handle Size CGMC 9C13-5-7-3 1.772.787.35.528 CGMC 5/16C13-0-7-3 1.575.709 5/6" CGMC 11.5C17-50-9-3 1.969.98.53.921 CGMC 7/16C17-5-9-3 1.772.98 7/16" CGMC 15C22-65-11-3 2.559 1.260.591 5.315 CGMC 5/8C22-65-11-3 2.559 1.339.625.35 SN2T8-M1 M3.0x.5x9 K2T - Torx T8.53 SN3T15-M2 Mx.7x13.5.591 SNT20-M3 M5x.8x15.5 Blade T15-1/ Blade T20-1/ Smart Handle 1/X2 Smart Handle 1/X2 Torx T15 Torx T20 *For Ds dimensions, see pages 15-17 For Correct Clamping: 9V 11V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 18
GM Slot Toolholders - Weldon Shank for Groove & Thread Milling Application D1 GM Slot D Ds L1 L Spare Parts Insert Size Ordering Code Dimensions* (inch) L L1 D D1 Screw Size Key/Blade Handle Size 7V GMC 075W050-100-7-3 3.750 1.000.750.35 SN2T8-M1 M3.0x.5x9 K2T - Torx T8 9V GMC 075W066-118-9-3.000 1.175.750.53 SN3T15-M2 Mx.7x13.5 11V GMC 100W085-175-11-3.500 1.750 1.00.591 SNT20-M3 M5x.8x15.5 *For Ds dimensions, see pages 15-17 Blade T15-1/ Blade T20-1/ Smart Handle 1/X2 Smart Handle 1/X2 Torx T15 Torx T20 For Correct Clamping: 9V 11V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 19
GM Slot Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/tooth] GM Slot Material Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Material Vargus No. 1 * Peripheral feed Material Hardness Brinell HB Vc [ft/min] Feed f [inch/tooth] Low carbon (C=.1-.25 %) 125 262-523.0028-.0118 2 Unalloyed steel Medium carbon (C=.25-.55 % ) 150 262-91.0028-.0118 3 High Carbon (C=.55-.85 % ) 170 262-91.0028-.0118 Non hardened 180 262-523.0028-.0118 5 Low alloy steel (alloying elements 5%) Hardened 275 262-91.0028-.0118 6 Hardened 350 262-58.0028-.0098 7 High alloy steel Annealed 200 196-327.0028-.0118 8 (alloying elements >5%) Hardened 325 16-262.0028-.0098 9 Low alloy (alloying elements <5%) 200 262-523.0028-.0098 Cast steel 10 High alloy (alloying elements >5%) 225 196-392.0028-.0098 11 Stainless steel Non hardened 200 229-25.0028-.0118 12 Ferritic Hardened 330 196-360.0016-.0098 13 Stainless steel Austenitic 180 229-25.0028-.0118 1 Austenitic Super Austenitic 200 196-392.0028-.0098 15 Stainless steel Non hardened 200 262-58.0028-.0118 16 Cast Ferritic Hardened 330 196-327.0028-.0098 17 Stainless steel Austenitic 200 262-58.0028-.0118 18 Cast austenitic Hardened 330 196-327.0028-.0098 28 Malleable Ferritic (short chips) 130 16-229.0028-.0118 29 Cast iron Pearlitic (long chips) 230 262-58.0028-.0098 30 Grey cast iron Low tensile strength 180 262-58.0028-.0118 31 High tensile strength 260 196-360.0028-.0098 32 Ferritic 160 196-327.0028-.0118 Nodular SG iron 33 Pearlitic 260 196-327.0028-.0118 3 Aluminium alloys Non aging 60 262-981.0028-.0118 35 Wrought Aged 100 327-818.0028-.0118 36 Aluminium alloys Cast 75 327-65.0028-.0118 37 Cast & aged 90 327-719.0028-.0118 38 Aluminium alloys Cast Si 13-22% 130 262-981.0028-.0098 39 Copper and Brass 90 262-981.0028-.0118 0 copper alloys Bronze and non leaded copper 100 327-65.0028-.0098 23 Pure 99.5 Ti 00Rm 131-262.0028-.0051 Titanium alloys 2 α+ß alloys 1050Rm 65-16.0028-.0051 Grades and Their Application Grade Application Type Sample VBX TiCN coated carbide grade. Excellent grade for steels and general use. VTX TiAlN coated carbide grade. Ideal for Stainless Steels. 20
SGM For Medium Applications SGM Ordering Code System Inserts 1 W 2 GM 3 1.6 C 5 - D3770 6 S 7-1.38 8 VKX 9 1- Insert Size - IC1/2 2 - Insert Style W - Vertical Wide Inserts 3 - System GM - Groove Milling - Groove Std. Width (inch).03 -.12 5 - Profile Shape C - With Chamfer 6 - Groove Standard CIRC - Circlip DIN71/72 DIN3770D DIN3770S BS1806 BS518 7 - Groove Type D - Dynamic S - Static DP- Dynamic pneumatic DH- Dynamic hydraulic 8 - Groove Depth (inch).012 -.150 9 - Carbide Grade VKX Shell Groove Mill SGM 1 - D189 2-100 3-1- System SGM - Shell Groove Milling 2 - Cutting Dia. (inch) 1.89, 2.8, 3.15 3 - Drive Hole Dia. (inch).75, 100 - Insert Size - IC1/2 21
SGM - Circlip Non Standard External / Internal SGM View A t1 α W I.C. R Vertical SGM Enlarged view A Vertical SGM Insert Size Ordering Code Dimensions (inch) α IC L inch W R t1 Toolholder WGM.031C-CIRC-.06....031.005.050 WGM.07C-CIRC-.083....07.010.075 WGM.058C-CIRC-.083....058.010.075 WGM.062C-CIRC-.102....062.010.09 WGM.072C-CIRC-.102....072.010.09 WGM.078C-CIRC-.102....078.010.09 WGM.088C-CIRC-.102....088.010.09 1/2.870 WGM.09C-CIRC-.157....09.010.150 5 SGM-D..-..- WGM.097C-CIRC-.157....097.010.150 WGM.105C-CIRC-.157....105.010.150 WGM.110C-CIRC-.157....110.010.150 WGM.122C-CIRC-.157....122.010.150 WGM.125C-CIRC-.157....125.010.150 WGM.12C-CIRC-.157....12.015.150 WGM.156C-CIRC-.157....156.010.150 22
SGM - Circlip DIN 71/72 External / Internal View A t1 α SGM m m W I.C. Vertical SGM Enlarged view A Vertical SGM Insert Size Ordering Code Width of Circlip (inch) Groove Std. α IC L inch m(h13) W t1 Toolholder WGM1.1C-D71/72-.35....03.07.012 WGM1.1C-D71/72-....03.07.016 WGM1.3C-D71/72-.5....051.055.016 WGM1.3C-D71/72-.55....051.055.020 WGM1.6C-D71/72-.7....063.067.02 WGM1.6C-D71/72-.85....063.067.031 1/2.870 WGM1.6C-D71/72-1.0....063.067.035 5 SGM-D..-..- WGM1.85C-D71/72-1.25....072.076.03 WGM1.85C-D71/72-1.0....072.076.035 WGM2.15C-D71/72-1.5....08.088.055 WGM2.65C-D71/72-1.5....10.108.055 WGM2.65C-D71/72-1.75....10.108.063 WGM3.15C-D71/72-1.75....12.128.063 SGM - O Ring DIN 3770 External / Internal View A t1 α W m m I.C. R1 R2 Enlarged view A Vertical SGM Vertical SGM St. = Static Dy. = Dynamic Insert Size Ordering Code Groove Std. α IC L inch St.Dy m(h13) W t R1 R2 Toolholder WGM1.6C-D3770S-1.38....063.078.05.010.00 St. WGM2.0C-D3770S-1.72....078.093.068.010.00 1/2.870 WGM2.5C-D3770S-2.15....098.119.085.010.00 WGM3.15C-D3770S-2.7....12.18.106.02.008 75 SGM-D..-..- Dy. WGM1.6C-D3770D-1.7....063.078.058.010.00 WGM2.0C-D3770D-1.83....078.093.072.010.00 23
SGM - O Ring BS 1806, DIN3601, DIN 3771 External / Internal SGM View A t α W m m I.C. R1 R2 Enlarged view A Vertical SGM Vertical SGM Insert Size Ordering Code Groove Std. α IC L inch St.Dy m(h13) W t R1 R2 Toolholder WGM1.80C-BS1806S-1.3....070.093.051.008.02 St. WGM2.65C-BS1806S-2....10.11.079.008.02 1/2.870 75 SGM-D..-..- WGM1.80C-BS1806D-1.57....070.093.061.008.02 Dy. WGM2.65C-BS1806D-2.38....10.11.091.008.02 St. = Static Dy. = Dynamic SGM - BS 518 External / Internal View A t α W m m R1 R2 I.C. Enlarged view A Vertical SGM Vertical SGM Insert Size Ordering Code Groove Std. α IC L inch St.Dy m(h13) W t R1 R2 Toolholder WGM1.6C-BS518S-1.25....063.093.09.020.008 St. WGM2.C-BS518S-1.95....09.125.077.020.008 WGM3.0C-BS518S-2.51....118.18.099.039.008 1/2.870 WGM2.C-BS518DP-2.2....09.129.087.020.008 75 SGM-D..-..- DyP WGM3.0C-BS518DP-2.77....118.160.109.039.008 DyH WGM2.C-BS518DH-2.09....09.129.082.020.008 WGM3.0C-BS518DH-2.6....118.160.102.039.008 St. = Static DyP = Dynamic pneumatic DyH = Dynamic hydraulic 2
SGM - Toolholders D2 t max. L L1 SGM d D1 Multi Insert Holders (3) Insert Size Ordering Code EDP No. Dimensions inch Spare Parts IC D2 t max L L1 d(h7) D1 Insert Screw Torx Key 1/2 SGM-D189-100- 67717 1.890.137 5.000.87 1.000 1.57 SNT-90 HKT SGM - Toolholders D2 t max. H D1 d(h7) Multi Insert Holders (5) Insert Size Ordering Code EDP No. Dimensions inch Spare Parts IC D2 t max d(h7) D1 H Insert Screw Torx Key Holder Screw 1/2 SGM-D250-.75-67721 2.80.137 3/ 2.32 1.61 SNT-90 HKT 3/8-2 25
SGM - Toolholders SGM D2 t max H D1d(H7) Multi Insert Holders (8) Insert Size Ordering Code EDP No. Dimensions inch Spare Parts IC D2 t max d(h7) D1 H Insert Screw Torx Key Holder Screw 1/2 SGM-D300-100- 67729 3.150.137 1.000 2.83 1.968 SNT-90 HKT 1/2-20 26
SGM Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/ tooth] Material Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Material H(K) Hardened Material Vardex No. * Peripheral feed Material Hardness Brinell HB Vc [ft/min] VKX Feed f[inch/tooth] 1 Low carbon (C=.1-.25%) 125 327-719.002 -.0039 2 Unalloyed steel Medium carbon (C=.25-.55%) 150 327-556.0012 -.0028 3 High Carbon (C=.55-.85%) 170 327-523.0008 -.002 Non hardened 180 262-91.002 -.0035 Low alloy steel 5 Hardened 275 229-58.0012 -.0028 (alloying elements 5%) 6 Hardened 350 229-25.0008 -.002 7 High alloy steel Annealed 200 229-392.0012 -.0028 8 (alloying elements>5%) Hardened 325 229-327.0012 -.002 9 Low alloy (alloying elements <5%) 200 229-360.0012 -.002 Cast steel 10 High alloy (alloying elements >5%) 225 16-262.0008 -.002 11 Stainless steel Non hardened 200 262-91.0012 -.0028 12 Ferritic Hardened 330 262-91.0012 -.002 13 Stainless steel Austenitic 180 196-392.0012 -.0028 1 Austenitic Super Austenitic 200 196-392.0012 -.002 15 Stainless steel Non hardened 200 196-392.0008 -.002 16 Cast Ferritic Hardened 330 196-392.000 -.0012 17 Stainless steel Austenitic 200 16-327.0012 -.002 18 Cast Austenitic Hardened 330 16-327.000 -.0012 28 Malleable Ferritic (short chips) 130 196-360.0008 -.002 29 Cast iron Pearlitic (long chips) 230 16-327.000 -.0012 30 Low tensile strength 180 196-360.0012 -.0028 Grey cast iron 31 High tensile strength 260 16-262.0012 -.002 32 Ferritic 160 16-327.0012 -.002 Nodular SG iron 33 Pearlitic 260 131-229.0012 -.002 3 Aluminium alloys Non aging 60 327-65.0028 -.0059 35 Wrought Aged 100 327-91.0012 -.002 36 Cast 75 327-589.0028 -.0059 Aluminium alloys 37 Cast & aged 90 196-392.002 -.0039 38 Aluminium alloys Cast Si 13-22% 130 327-91.002 -.0039 39 Copper and Brass 90 196-392.002 -.0039 0 copper alloys Bronze and non leaded copper 100 16-327.0118 -.0031 19 Annealed (Iron based ) 200 65-17.000 -.0012 20 High temperature Aged (Iron based) 280 65-98.000 -.0012 21 alloys Annealed (Nickel or Cobalt based) 250 33-65.000 -.0012 22 Aged (Nickel or Cobalt based) 350 33-9.000 -.0012 23 Pure 99.5 Ti 00Rm 196-392.0008 -.002 Titanium alloys 2 α+β alloys 1050Rm 65-16.000 -.0012 25 5-50HRc 9-17.002 -.0039 Extra hard steel Hardened & tempered 26 51-55HRc 9-131.002 -.0039 f Technical Data Grades and Their Application Grade Application Type Sample VKX Excellent for general use TiN coated N = 12 x Vc π x D Vc = N x π x D 12 N - Rotational Velocity [R.P.M.] V - Cutting Speed [ft/min] D2 - Toolholder Cutting Dia. [inch] F1 - Tool Feed Rate at the Cutting Edge [inch/min] z - No. of Cutting Edges f - Feed per Tooth per Rotation [inch/rev] N D 2 V c 27
Groove Milling Innovative Grooving Solutions Innovative Grooving & Turning Solutions Vargus USA 119 Barberry Drive Janesville, WI 5355 U.S.A Tel: +1-800-828-8765 +1-608-756-930 Fax:+1-608-71-7125 sales@vargususa.com www.vargususa.com 221-0139 INCH EA 07/2016 EDITION 02/61