Groove Milling High Precision Tools for Groove Milling

Groove Milling High Precision Tools for Groove Milling METRIC

Groove Milling High Precision Tools for Groove Milling See it in action GM Solid Solid Carbide Groove Milling tools, for miniature and small bore diameters Ø.0-0.00 mm Min. bore diameter 6mm flutes Width of groove 0.7-2.0 mm Depth of groove max.5mm Mini-V Indexable tool with cutting corner for milling applications with miniature and small bore diameters Ø8.0-6 mm Available in a variety of grooving profiles: Square Grooving Round Grooving DIN 72/7 GM Slot Groove Milling tool with corner indexable inserts, for internal and external grooving, threading and chamfering applications Min. bore diameter 2.7mm flutes Width of groove 0.7-5.25mm Depth of groove max.25mm SGM Shallow Groove Milling, for shallow groove milling applications Min. bore diameter 8mm Long overhang Width of groove.25-.0mm Depth of groove max.5mm 2

GROOVE MILLING CATALOG GM SOLID GM Solid Ordering Code System _ Page GM Solid - Square Grooving _ Page 5 GM Solid - Chamfering Page 5 GM Solid Groove Milling Technical Data Page 6 MINI - V Mini-V Ordering Code System _ Page 7 Grooving _ Page 8 Grooving DIN 72 Page 8 Grooving with R Page 9 Grooving DIN 799 _ Page 9 Toolholder - Carbide Shank with Alloy Steel Head Page 0 Toolholder - Alloy Steel Shank _ Page 0 Mini-V Groove Milling Technical Data Page GM SLOT GM Slot Ordering Code System Page 2 GM Slot - Square Grooving Page GM Slot - Round Grooving Page GM Slot - Chamfering _ Page GM Slot Holder - Carbide Cylindrical Shank for Groove Milling Application _ Page 5 GM Slot Holder - Weldon Shank for Groove Milling Application Page 6 GM Slot Groove Milling Technical Data _ Page 7 SGM SGM Ordering Code System _ Page 8 Circlip Non Standard Page 9 Circlip DIN 7/72 _ Page 20 O Ring DIN 770 Page 20 O Ring BS 806, DIN 60, DIN 77 _ Page 2 O Ring BS 58 _ Page 2 SGM Toolholders - Multi Insert Holders _ Page 22 SGM Groove Milling Technical Data Page 2

GM Solid For Miniature and Small Bore Diameters GM Solid Ordering Code System Square Grooving G S 2 C 070 5 6 6 8 7 L5 8 R00 9 VTH 0 - Product Line G - Grooving 7 - Groove Depth 08-0.8 mm 2 -.2 mm 5 -.5 mm 2 - Type Solid 8 - VV L5-5 mm L25-25 mm L5-5 mm - Number of Flutes - Four flutes 6 - Six flutes - Cooling C - Cooling None - Without Cooling 9 - Radius Groove Width Length R00 - None 0 - Carbide Grade Width Length VTH 5 - Groove Width (mm) 070-0.7 mm 080-0.8 mm 090-0.9 mm 00 -.0 mm 50 -.5 mm 200-2.0 mm 6 -Shank Diameter (mm) 06-6 mm 08-8 mm 0-0 mm Chamfering G M 2 CH 90 5 060 6 06 7 L5 8 VTH 9 - Product Line G - Grooving 7 - Max. Chamfer Size 06-0.6 mm 2 -.2 mm 2 - Type Milling - Number of Flutes - Four flutes 8 - Tool Cutting Length L5-5 mm L25-25 mm L5-5 mm - Profile CH - Chamfering 9 - Carbide Grade VTH 5 - Angle of Chamfering 90 6 - Shank Diameter 00 - mm 00 - mm 050-5mm 060-6mm 080-8mm

GM Solid - Square Grooving D2 L2 L Dh6 GM Solid w T Width of Groove Depth of Cut Ordering Code Dimensions mm W +/-0.02 mm T max mm D2 Dh6 L L2 No. of Flutes 0.7 GSC 0700608-L5R00 VTH 0.8 GSC 0800608-L5R00 VTH 0.9 0.8 GSC 0900608-L5R00 VTH 5.9 6 58 5.0 GSC 000608-L5R00 VTH.5 GSC 500608-L5R00 VTH 0.7 GSC 070082-L25R00 VTH 0.8 GSC 080082-L25R00 VTH 0.9 GSC 090082-L25R00 VTH.2.0 GSC 00082-L25R00 VTH 7.9 8 68 25.5 GSC 50082-L25R00 VTH 2.0 GSC 200082-L25R00 VTH 0.7 GS6C 07005-L5R00 VTH 0.8 GS6C 08005-L5R00 VTH 0.9 GS6C 09005-L5R00 VTH.5.0 GS6C 0005-L5R00 VTH 9.9 0 78 5 6.5 GS6C 5005-L5R00 VTH 2.0 GS6C 20005-L5R00 VTH GM Solid - Chamfering L2 L D2 Dh6 s 90 w T Depth of Cut Ordering Code Dimensions mm T max mm D2 S L L2 W No. of Flutes Dh6 0.6 GMCH90 0006-L2 VTH 2.9 0.7 9 2 0.8 GMCH90 0008-L0 VTH.9 0.9 5 0. GMCH90 050-L2 VTH.95.2 5 2.5 5 0.6 GMCH90 06006-L5 VTH 58 5 0.2 5.9 0.8 GMCH90 06006-L25 VTH 68 25 6.2 GMCH90 0802-L25 VTH 68 25 7.9. GMCH90 0802-L5 VTH 78 5 8 5

GM Solid Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/ tooth] GM Solid Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] VTH Feed f[mm/tooth] Low carbon (C=0.-0.25 %) 25 00-20 0.07-0.2 2 Unalloyed steel Medium carbon (C=0.25-0.55 % ) 50 00-80 0.07-0.2 High Carbon (C=0.55-0.85 % ) 70 00-70 0.07-0.2 Non hardened 80 60-90 0.07-0.2 5 Low alloy steel (alloying elements 5%) Hardened 275 80-50 0.07-0.2 6 Hardened 50 70-0 0.07-0.2 7 High alloy steel Annealed 200 60-0 0.07-0.2 8 (alloying elements >5%) Hardened 25 70-0 0.07-0.2 9 Low alloy (alloying elements <5%) 200 00-70 0.07-0.2 Cast steel 0 High alloy (alloying elements >5%) 225 70-20 0.07-0.2 Stainless steel Non hardened 200 00-70 0.07-0.2 2 Ferritic Hardened 0 00-70 0.05-0.5 Stainless steel Austenitic 80 70-0 0.07-0.2 Austenitic Super Austenitic 200 70-0 0.07-0.2 5 Stainless steel Non hardened 200 70-0 0.-0.2 6 Cast Ferritic Hardened 0 70-0 0.07-0.2 7 Stainless steel Austenitic 200 70-20 0.07-0.2 8 Cast austenitic Hardened 0 70-20 0.07-0.2 28 Malleable Ferritic (short chips) 0 60-0 0.-0.22 29 Cast iron Pearlitic (long chips) 20 60-20 0.07-0.2 0 Grey cast iron Low tensile strength 80 60-0 0.07-0.2 High tensile strength 260 60-00 0.07-0.2 2 Ferritic 60 60-25 0.07-0.2 Nodular SG iron Pearlitic 260 50-90 0.07-0.2 Aluminium alloys non aging 60 00-250 0.-0.25 5 Wrought Aged 00 00-80 0.-0.25 6 Aluminium alloys Cast 75 50-00 0.-0.25 7 Cast & aged 90 50-280 0.-0.25 8 Aluminium alloys Cast Si -22% 0 80-50 0.-0.25 9 Copper and Brass 90 20-20 0.-0.25 0 copper alloys Bronze and non leaded copper 00 20-20 0.07-0.22 2 Pure 99.5 Ti 00Rm 70-0 0.07-0. Titanium alloys 2 α+ß alloys 050Rm 20-50 0.07-0. f Grades and Their Application Grade Application Type Sample VTH *A general-purpose, heavy duty groove milling grade *TiCN coated for high wear resistance 6

Mini-V For Miniature and Small Bore Diameters Mini-V Ordering Code System Grooving Inserts V 08 2 GS W20 T 00 5 R 6 VBX 7 - Product Line V- Mini-V 2 - Insert Style 08,,, 6 - Type of Application GS - Square Grooving D72 - DIN 72 Grooving Square Partial GSR - Grooving Square with R D799 - D799 Grooving Round Partial - Groove Width W070-0.7 mm W080-0.8 mm W090-0.9 mm W00 -.0 mm W0 -. mm W20 -.2 mm W0 -. mm W50 -.5 mm W60 -.6 mm W80 -.8 mm W200-2.0 mm W250-2.5mm W00 -.0mm W50 -.5mm W00 -.0mm W0 -.mm 5 - Groove Depth T 00 -.0 mm T20-2. mm T00 -.0mm T0 -.mm 6 - RH or LH R - RH L - LH 7 - Carbide Grade VBX VTX Toolholders C V 2 08-2 2 5 6 - Holder Type C - Carbide Shank None - Steel Shank 2 - Product Line V - Mini-V - Insert Style 08,,, 6 - Shank Diameter 6, 8, 2, 6 5 - Tool Overhang 2, 2, 29, 0, 2, 50, 56, 6 6 - RH or LH None - RH L - LH 7

Mini-V Grooving Mini - V Internal F d D min W t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. V08 V V V6 RH d W t max T F D min Toolholder V08GS W00T00 R... V08GS W50T00 R... 6.5 V08GS W200T00 R... 2 VGS W00T20 R... VGS W20T20 R....2 VGS W50T20 R... 8.5 VGS W200T20 R... 2 VGS W250T20 R... 2.5 VGS W50T00 R....5 VGS W200T00 R... 2 9 VGS W250T00 R... 2.5 VGS W00T00 R... V6GS W200T0 R... 2 V6GS W00T0 R... V6GS W50T0 R....5 V6GS W00T0 R... Mini-V Grooving DIN 72.6.80 8.0.V08-... 2..95 6.70.0.V-... 5.6 9.V-.... 5.6 0.2 6.V6-... Internal F F d d D min W W t max r t T T Insert Style Ordering Code Width of Circlip (mm) Dimensions (mm) Min. Bore dia. V08 V V 8 RH m W d t max T F D min Toolholder V08D72 W070T00 R... 0.7 0.7 V08D72 W080T00 R... 0.8 0.8 V08D72 W090T00 R... 0.9 0.9 V08D72 W0T00 R.....2 6.6.80 8.0.V08-... V08D72 W0T00 R..... V08D72 W60T00 R....6.7 VD72 W070T00 R... 0.7 0.7.2 VD72 W080T00 R... 0.8 0.8. VD72 W090T00 R... 0.9 0.9.5 8 VD72 W0T20 R.....2 2..95 6.70.0.V-... VD72 W0T20 R..... 2. VD72 W60T20 R....6.7 2. VD72 W0T00 R..... VD72 W60T00 R....7.6 9 5.6 9.V-...

Grooving with R Internal d T F d Mini - V D min W r D min W F R t max r t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. RH d W t max T F r D min Toolholder V08 V08GSR W50T00 R... 6.5.6.80 0.2 8.0.V08-... V VGSR W200T20 R... 8 2 2..95 6.70 0.2.0.V-... Grooving DIN 799 - Round Partial Internal F d D min W R t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. V08 V V RH d W t max T F R D min Toolholder V08D799 W20T00 R....2 0.6 6.6.80 V08D799 W80T00 R....8 0.9 VD799 W20T20 R....2 0.6 VD799 W80T20 R... 8.8 2..95 6.70 0.9 VD799 W200T20 R... 2.0 VD799 W20T00 R....2 0.6 VD799 W80T00 R....8 0.9 9 5.6 9 VD799 W200T00 R... 2.0 VD799 W220T00 R... 2.2. 8.0.V08-....0.V-....V-... 9

Mini-V Toolholders - Carbide Shank with Alloy Steel Head Mini - V L L A D D Spare Parts Insert Style Ordering Code Dimensions mm Sleeve Holder RH A L L D D Screw Size Key - CV08-22.5 80.5 2 2 6 V08 - CV08-20.5 90.5 0 2 6 - * CV08-22.5 00.5 2 2 6 SNV08 M2.6x0.5x8 K2T - * CV08-250.5 5 50 2 6 - CV-229.5 95 29 2 8 V - CV-22.5 0 2 2 8 - * CV-256.5 20 56 2 8 SNV M.5x0.6x0 KT - * CV-26.5 0 6 2 8 - CV6-20.0 0 0 2 V6 - CV6-256 0 56 2 SNV6 M5x0.8x2 KT - CV6-280 50 80 2 * For Boring and Chamfering only Mini-V Toolholders - Alloy Steel Shank L L A D D Spare Parts Insert Style Ordering Code Dimensions mm Sleeve Holder RH A L L D D Screw Size Key V08 - V08-62 5.6 80 2 6 6 SNV08 M2.6x0.5x8 K2T V - V-62 5.6 80 2 6 8 SNV M.5x0.6x0 KT V - V-620 5.0 00 22 6 SNV Mx0.7x2 KT5 V6 - V6-622 5.0 00 22 6 SNV6 M5.0x0.8x2 KT 0

Mini-V Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] VBX Feed f[mm/tooth] Low carbon (C=0.-0.25 %) 25 00-20 0.07-0.2 2 Unalloyed steel Medium carbon (C=0.25-0.55 % ) 50 00-80 0.07-0.2 High carbon (C=0.55-0.85 % ) 70 00-70 0.07-0.2 Non hardened 80 60-90 0.07-0.2 5 Low alloy steel (alloying elements 5%) Hardened 275 80-50 0.07-0.2 6 Hardened 50 70-0 0.07-0.2 7 High alloy steel Annealed 200 60-0 0.07-0.2 8 (alloying elements >5%) Hardened 25 70-0 0.07-0.2 9 Low alloy (alloying elements <5%) 200 00-70 0.07-0.2 Cast steel 0 High alloy (alloying elements >5%) 225 70-20 0.07-0.2 Stainless steel Non hardened 200 00-70 0.07-0.2 2 Ferritic Hardened 0 00-70 0.05-0.5 Stainless steel Austenitic 80 70-0 0.07-0.2 Austenitic Super Austenitic 200 70-0 0.07-0.2 5 Stainless steel Non hardened 200 70-0 0.-0.2 6 Cast Ferritic Hardened 0 70-0 0.07-0.2 7 Stainless steel Austenitic 200 70-20 0.07-0.2 8 Cast austenitic Hardened 0 70-20 0.07-0.2 28 Malleable Ferritic (short chips) 0 60-0 0.-0.22 29 Cast iron Pearlitic (long chips) 20 60-20 0.07-0.2 0 Grey cast iron Low tensile strength 80 60-0 0.07-0.2 High tensile strength 260 60-00 0.07-0.2 2 Ferritic 60 60-25 0.07-0.2 Nodular SG iron Pearlitic 260 50-90 0.07-0.2 Aluminium alloys non aging 60 00-250 0.-0.25 5 Wrought Aged 00 00-80 0.-0.25 6 Aluminium alloys Cast 75 50-00 0.-0.25 7 Cast & aged 90 50-280 0.-0.25 8 Aluminium alloys Cast Si -22% 0 80-50 0.-0.25 9 Copper and Brass 90 20-20 0.-0.25 0 copper alloys Bronze and non leaded copper 00 20-20 0.07-0.22 2 Pure 99.5 Ti 00Rm 70-0 0.07-0. Titanium alloys 2 α+ß alloys 050Rm 20-50 0.07-0. f Mini - V Grades and Their Application Grade Application Type Sample VBX General use carbide grade for Mini-V inserts. TiCN coated. VTX TiAlN coated carbide grade. Ideal for Stainless Steel and high cutting speeds.

GM Slot For Small and Medium Bore Diameters GM Slot Ordering Code System Inserts Ordering Code System 7 V 2 GS.2 -.50 5 GM 6 7 VBX 8 -Insert Size 7 - I.C. 6.8 mm 9 - I.C. 8.5 mm - I.C. 0.7 mm 2-Insert Style V - Style -Type of Application GS - Square Grooving GSR - Square Grooving with R GR - Round Grooving CH - Chamfering -Groove Standard Width (mm) 0.7-5.5 5-Groove Depth (mm).5 2.5.25 6 - System GM - Groove Milling 7 - Cutting Edge Number 8 - Carbide Grade VBX Holders Ordering Code System C GM 2 9 C 5-5 - 7-6 7 8 -Holder Type C- Carbide Shank None - Steel Shank 2-System GM - Groove Milling -Shank Dia. (mm) 9-25. -Shank Style C - Cylindrical W - Weldon 5-Max Cutting Dia. (mm) - 22 6-Tool Overhang (mm) 25 5 7-Insert Size 7 - I.C. 6.8 mm 9 - I.C. 8.5mm - I.C. 0.7mm 8 - Number of Flutes 2

GM Slot - Square Grooving 0Ds GM Slot r w r t T Square Grooving Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder 7V 9V V Width of Circlip (mm) W +0.0 t max r RH Ds T Y 0.70 0.7 7VGS0.7-.50GM... 0.80 0.8 7VGS0.8-.50GM... - 0.90 0.9 7VGS0.9-.50GM....0.2 7VGS.2-.50GM....0. 7VGSR.-.50GM... 0. -.50.5 7VGSR.50-.50GM... -.57 7VGSR.57-.50GM....60.7 7VGSR.7-.50GM... - 2.00 0.2 7VGSR2.00-.50GM... - 2.9 7VGSR2.9-.50GM... - 2.50 7VGSR2.50-.50GM....0.7 9VGS.7-2.50GM... -.0. 9VGS.-2.50GM... -.50 9VGSR.50-2.50GM....50.57 9VGSR.57-2.50GM....60.7 9VGSR.7-2.50GM... 2.5-2.00 9VGSR2.00-2.50GM... 0.2 2. 2.9 9VGSR2.9-2.50GM... - 2.50 9VGSR2.50-2.50GM... -.00 9VGSR.00-2.50GM... -.8 9VGSR.8-2.50GM....0.7 VGS.7-.25GM.... - VGS.0-.25GM....0.2 VGS.2-.25GM... -.50 VGSR.50-.25GM....5.55 VGSR.55-.25GM... -.57 VGSR.57-.25GM....60.7 VGSR.7-.25GM... - 2.00.25 VGSR2.00-.25GM... 2.0 2.9 VGSR2.9-.25GM... 0.2-2.50 VGSR2.50-.25GM... -.00 VGSR.00-.25GM....0.8 VGSR.8-.25GM... -.00 VGSR.00-.25GM... -.75 VGSR.75-.25GM... 5.5 5.26 VGSR5.26-.25GM... 2.7.5-6.7.5-2.7 5.75 - CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W-25-7- CGMC 7/6C7-5-9- CGMC.5C7-50-9- GMC 20W7-5-9- CGMC C22-60-- CGMC 5C22-65-- GMC 25W22-5--

GM Slot - Round Grooving Round Grooving Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder W +0.0 t max r RH Ds T Y 7V 2.2.50. 7VGR.0-.50GM... 2.7.5-9V 2.50 2.5.25 9VGR.0-2.50GM... 6.7.5 - CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W-25-7- CGMC 7/6C7-5-9- CGMC.5C7-50-9- GMC 20W7-5-9-2.00.0 VGR.00-.25GM... V 2.20.25. VGR.0-.25GM... 22.7 5.75 - CGMC C22-60-- CGMC 5C22-65-- GMC 25W22-5--.00.5 VGR.50-.25GM... 0Ds GM Slot 0Ds r w t T GM Slot - Chamfering w 5 t 5 Y T Chamfering Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder W +0.0 t max r RH Ds T Y 7V.2.50-7VCH.20-.50GM... 2.7.5.6 9V. 2.50-9VCH.0-2.50GM... 6.7.5 2.25 V.6.25 - VCH.60-.25GM... 22.7 5.75 2.9 CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W-25-7- CGMC 7/6C7-5-9- CGMC.5C7-50-9- GMC 20W7-5-9- CGMC C22-60-- CGMC 5C22-65-- GMC 25W22-5--

GM Slot Toolholders - Carbide Cylindrical Shank for Groove Milling Application D GM Slot D Ds L(max) L L(min) Holding device L (min) Spare Parts Insert Size Ordering Code Dimensions* mm 7V 9V V CGMC 9C-5-7- L L L (min) D D Screw Size Key/Blade Handle Size 5 20 9 CGMC 8C-0-7- 5 8 0 8 CGMC 5/6C-0-7- 8 CGMC.5C7-50-9-50 25.5 CGMC 2C7-50-9-25 50 26 2 CGMC 7/6C7-5-9-5 25 CGMC 5C22-65-- 65 2 5 CGMC C22-60-- 5 60 0 CGMC 5/8C22-60-- 65 6 *For Ds dimensions, see pages - 9 SN2T8-M M.0x0.5x9 K2T - Torx T8.5 SNT5-M2 Mx0.7x.5 5 SNT20-M M5x0.8x5.5 Blade T5-/ Blade T20-/ Smart Handle /X2 Smart Handle /X2 Torx T5 Torx T20 For Correct Clamping: 9V V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 5

GM Slot Toolholders - Weldon Shank for Groove Milling Application GM Slot D D Ds L L Spare Parts Insert Size Ordering Code Dimensions* mm 7V 9V V GMC 20W-25-7- 95 25 20 - GMC 075W050-00-7-95. 25. 9 GMC 20W7-0-9-00 0 20 - GMC 075W066-8-9-0.6 0 9 L L L (min) D D Screw Size Key/Blade Handle Size GMC 25W22-5-- 5 5 25 - GMC 00W085-75--..5 25. *For Ds dimensions, see pages - 9 SN2T8-M M.0x0.5x9 K2T - Torx T8.5 SNT5-M2 Mx0.7x.5 5 SNT20-M M5x0.8x5.5 Blade T5-/ Blade T20-/ Smart Handle /X2 Smart Handle /X2 Torx T5 Torx T20 For Correct Clamping: 9V V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 6

GM Slot Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] Feed f [mm/tooth] Low carbon (C=0.-0.25 %) 25 80-60 0.07-0. 2 Unalloyed steel Medium carbon (C=0.25-0.55 % ) 50 80-50 0.07-0. High Carbon (C=0.55-0.85 % ) 70 8050 0.07-0. Non hardened 80 80-60 0.07-0. 5 Low alloy steel (alloying elements 5%) Hardened 275 80-50 0.07-0. 6 Hardened 50 80-0 0.07-0.25 7 High alloy steel Annealed 200 60-00 0.07-0. 8 (alloying elements >5%) Hardened 25 50-80 0.07-0.25 9 Low alloy (alloying elements <5%) 200 80-60 0.07-0.25 Cast steel 0 High alloy (alloying elements >5%) 225 60-20 0.07-0.25 Stainless steel Non hardened 200 70-0 0.07-0. 2 Ferritic Hardened 0 60-0 0.0-0.25 Stainless steel Austenitic 80 70-0 0.07-0. Austenitic Super Austenitic 200 60-20 0.07-0.25 5 Stainless steel Non hardened 200 80-0 0.07-0. 6 Cast Ferritic Hardened 0 60-00 0.07-0.25 7 Stainless steel Austenitic 200 80-0 0.07-0. 8 Cast austenitic Hardened 0 60-00 0.07-0.25 28 Malleable Ferritic (short chips) 0 50-70 0.07-0. 29 Cast iron Pearlitic (long chips) 20 80-0 0.07-0.25 0 Grey cast iron Low tensile strength 80 80-0 0.07-0. High tensile strength 260 60-0 0.07-0.25 2 Ferritic 60 60-00 0.07-0. Nodular SG iron Pearlitic 260 60-00 0.07-0. Aluminium alloys non aging 60 80-00 0.07-0. 5 Wrought Aged 00 00-250 0.07-0. 6 Aluminium alloys Cast 75 00-200 0.07-0. 7 Cast & aged 90 00-220 0.07-0. 8 Aluminium alloys Cast Si -22% 0 80-00 0.07-0.25 9 Copper and Brass 90 80-00 0.07-0. 0 copper alloys Bronze and non leaded copper 00 00-200 0.07-0.25 2 Pure 99.5 Ti 00Rm 0-80 0.07-0. Titanium alloys 2 α+ß alloys 050Rm 20-50 0.07-0. GM Slot Grades and Their Application Grade Application Type Sample VBX TiCN coated carbide grade. Excellent grade for steels and general use. VTX TiAlN coated carbide grade. Ideal for Stainless Steels. 7

SGM For Medium Applications SGM Ordering Code System Inserts W 2 GM.6 C 5 - D770 6 S 7 -.8 8 VKX 9 - Insert Size - IC/2 2 - Insert Style W - Vertical Wide Inserts - System GM - Groove Milling - Groove Std. Width. -.5 5 - Profile Shape C - With Chamfer 6 - Groove Standard CIRC - Circlip DIN7/72 DIN770D DIN770S BS806 BS58 7 - Groove Type D - Dynamic S - Static DP- Dynamic pneumatic DH- Dynamic hydraulic 8 - Groove Depth 0. -.8 9 - Carbide Grade VKX Shell Groove Mill SGM - D8 2-25 - - System SGM - Shell Groove Milling 2 - Cutting Dia. 8, 6, 80 - Drive Hole Dia. 22, 25, 27 - Insert Size - IC/2 8

SGM - Circlip Non Standard External / Internal View A t α SGM W I.C. R Enlarged view A Vertical SGM Vertical SGM Insert Size Ordering Code Dimensions mm α IC L mm W R t Toolholder WGM.25C-CIRC-.5....25 0.2. WGM.5C-CIRC-.5....5 0.2. WGM.5C-CIRC-.5....5 0.2. WGM.50C-CIRC-.5....50 0.2. WGM.65C-CIRC-2.0....65 0.2.8 WGM.75C-CIRC-2.0....75 0.2.8 WGM.85C-CIRC-2.50....85 0.2 2. WGM2.00C-CIRC-2.50... 2.00 0.2 2. WGM2.20C-CIRC-.50... 2.20 0.2. WGM2.0C-CIRC-.50... 2.0 0.2. /2 22 WGM2.50C-CIRC-.50... 2.50 0.. 5 SGM-D..-..- WGM2.65C-CIRC-.50... 2.65 0.. WGM2.70C-CIRC-.50... 2.70 0.. WGM2.80C-CIRC-.50... 2.80 0.. WGM.00C-CIRC-.50....00 0.. WGM.20C-CIRC-.50....20 0.. WGM.0C-CIRC-.50....0 0.. WGM.50C-CIRC-.00....50 0..8 WGM.70C-CIRC-.00....70 0..8 WGM.90C-CIRC-.00....90 0..8 WGM.00C-CIRC-.00....00 0..8 9

SGM - Circlip DIN 7/72 External / Internal SGM View A t α W m I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm *m(h) W t Toolholder WGM.C-D7/72-0.5....0.9 0. WGM.C-D7/72-0.0....0.9 0. WGM.C-D7/72-0.50....0.9 0. WGM.C-D7/72-0.55....0.9 0.5 WGM.6C-D7/72-0.70....60.69 0.6 WGM.6C-D7/72-0.85....60.69 0.8 /2 22 WGM.6C-D7/72-.00....60.69 0.9 5 SGM-D..-..- WGM.85C-D7/72-.25....85.9. WGM.85C-D7/72-.00....85.9 0.9 WGM2.5C-D7/72-.50... 2.5 2.2. WGM2.65C-D7/72-.50... 2.65 2.7. WGM2.65C-D7/72-.75... 2.65 2.7.6 WGM.5C-D7/72-.75....5.2.6 View A m m SGM - O Ring DIN 770 External / Internal t α W m I.C. R R2 Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder WGM.6C-D770S-.8....60.97.8 0.25 0.0 St. WGM2.0C-D770S-.72... 2.00 2.7.72 0.25 0.0 /2 22 WGM2.5C-D770S-2.5... 2.50.02 2.5 0.25 0.0 WGM.5C-D770S-2.70....5.77 2.70 0.60 0.20 75 SGM-D..-..- Dy. WGM.6C-D770D-.7....60.97.7 0.25 0.0 WGM2.0C-D770D-.8... 2.00 2.7.8 0.25 0.0 St. = Static Dy. = Dynamic 20

SGM - O Ring BS 806, DIN60, DIN 77 External / Internal View A t α SGM W m m R R2 I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder /2 22 St. = Static Dy. = Dynamic St. Dy. WGM.80C-BS806S-....80 2.7.0 0.6 0.2 WGM2.65C-BS806S-2.0... 2.65.57 2.00 0.6 0.2 WGM.80C-BS806D-.57....80 2.7.55 0.6 0.2 WGM2.65C-BS806D-2.8... 2.65.57 2.0 0.6 0.2 75 SGM-D..-..- SGM - BS 58 External / Internal View A t α W m m R R2 I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder /2 22 St. DyP WGM.6C-BS58S-.25....60 2.7.25 0.5 0.2 WGM2.C-BS58S-.95... 2.0.7.95 0.5 0.2 WGM.0C-BS58S-2.5....00.77 2.5.0 0.2 WGM2.C-BS58DP-2.20... 2.0.27 2.20 0.5 0.2 WGM.0C-BS58DP-2.77....00.07 2.77.0 0.2 WGM2.C-BS58DH-2.09... 2.0.27 2.09 0.5 0.2 DyH WGM.0C-BS58DH-2.60....00.07 2.60.0 0.2 St. = Static DyP = Dynamic pneumatic DyH = Dynamic hydraulic 75 SGM-D..-..- 2

SGM - Toolholders SGM t max H Dd(H7) D2 t max. d L D L Multi Insert Holders () Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max L L d D Insert Screw Torx Key /2 SGM-D8-25- 8.5 25 20 25 0 SNT-90 HKT D2 SGM - Toolholders D2 t max. H D d(h7) Multi Insert Holders (5) Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max d(h7) D H Insert Screw Torx Key Holder Screw /2 SGM-D6-22- 6.5 22 5.0 SNT-90 HKT M0x.5x5 SGM - Toolholders D2 t max H Dd(H7) Multi Insert Holders (8) Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max d(h7) D H Insert Screw Torx Key Holder Screw /2 SGM-D80-27- 80.5 27 72 50 SNT-90 HKT M2x.75x0 22

SGM Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant H(K) Hardned Vargus No. Hardness Brinell HB Vc [m/min] VKX Feed f[mm/tooth] Low carbon (C=0.-0.25%) 25 00-220 0.05-0.5 2 Unalloyed steel Medium carbon (C=0.25-0.55%) 50 00-70 0.0-0.2 High Carbon (C=0.55-0.85%) 70 00-60 0.02-0.09 Non hardened 80 80-50 0.05-0.5 5 Low alloy steel (alloying elements 5%) Hardened 275 70-0 0.0-0.2 6 Hardened 50 70-0 0.02-0.09 7 High alloy steel Annealed 200 70-20 0.0-0.2 8 (alloying elements>5%) Hardened 25 70-00 0.0-0.09 9 Low alloy (alloying elements <5%) 200 70-0 0.0-0.09 Cast steel 0 High alloy (alloying elements >5%) 225 50-80 0.02-0.09 Stainless steel Non hardened 200 80-50 0.0-0.2 2 Ferritic Hardened 0 80-50 0.0-0.09 Stainless steel Austenitic 80 60-20 0.0-0.2 Austenitic Super Austenitic 200 60-20 0.0-0.09 5 Stainless steel Non hardened 200 60-20 0.02-0.09 6 Cast Ferritic Hardened 0 60-20 0.0-0.06 7 Stainless steel Austenitic 200 50-00 0.0-0.09 8 Cast austenitic Hardened 0 50-00 0.0-0.06 28 Malleable Ferritic (short chips) 0 60-0 0.02-0.09 29 Cast iron Pearlitic (long chips) 20 50-00 0.0-0.06 0 Grey cast iron Low tensile strength 80 60-0 0.0-0.2 High tensile strength 260 50-80 0.0-0.09 2 Ferritic 60 50-00 0.0-0.09 Nodular SG iron Pearlitic 260 0-70 0.0-0.09 Aluminium alloys Non aging 60 00-200 0.07-0.25 5 Wrought Aged 00 00-50 0.0-0.09 6 Aluminium alloys Cast 75 00-80 0.07-0.25 7 Cast & aged 90 60-20 0.05-0.5 8 Aluminium alloys Cast Si -22% 0 00-50 0.05-0.5 9 Copper and Brass 90 60-20 0.05-0.5 0 copper alloys Bronze and non leaded copper 00 50-00 0.-0.5 9 * Peripheral feed Annealed (Iron based ) 200 20-5 0.0-0.06 20 High temperature Aged (Iron based) 280 20-0 0.0-0.06 2 alloys Annealed (Nickel or Cobalt based) 250 0-20 0.0-0.06 22 Aged (Nickel or Cobalt based) 50 0-5 0.0-0.06 2 Titanium alloys Pure 99.5 Ti 00Rm 60-20 0.02-0.09 2 α+β alloys 050Rm 20-50 0.0-0.06 25 5-50HRc 5-5 0.05-0.5 Extra hard steel Hardened & tempered 26 5-55HRc 5-0 0.05-0.5 Grades and Their Application 000 x Vc N = π x D N - Rotational Velocity [R.P.M.] Grade Application Type Sample V - Cutting Speed [m/min] D2 - Toolholder Cutting Dia. [mm] N Excellent for general use F - Tool Feed Rate at the Cutting Edge [m/min] VKX TiN coated z - No. of Cutting Edges D 2 f - Feed per Tooth per Rotation [mm/tooth] Vc = N x π x D 000 f V c Technical Data 2

Groove Milling Innovative Grooving Solutions Visit VARGUS VARGUS Ltd. mrktg@vargus.com www.vargus.com 22-078 METRIC EE 2 / 2 0 2 EDITION 0