TrailMaster GO-KART 300 XRX PARTS MANUAL Version: 2 (9/9/20)
FIG. LEFT CRANKCASE COMP. LEFT CRANKCASE COMP. REF NO. PART NO. DESCRIPTION QTY - 69-4.03. LEFT CRANKCASE -2 69.2.04 FRONT ABSORBER BUSING SET -3 57-3.2.59 GEARBOX AIR TUBE -4 57-3..40 SNAP RING -5 57-3.03.65 TUBE CONNECTOR -6 57-3.2.05 REAR ABSORBER BUSHING SET 2-7 39..822 WASHER (AL) 2X20X.5-8 52..306 FLANGE BOLT M2X.5 57-3..307 TRANSMISSION HUB POSITIONING -9 BOLT -0 57-3..834 WASHER (AL) 4X22X.3 57-3.0.829 TRANSMISSION HUB POSITIONING - SPRING -2 GB/T308 0 STEEL BALL SΦ0.39-3 GB/T 276 6203 BALL BEARING 6203-4 GB/T 276 6202 BALL BEARING 6202-5 57-3..858 WASHER (ST) 6X8X.8 2-6 GB/T6674. FLANGE BOLT M6X2 2-7 69-4.0.4 INPUT SHAFT -8 GB/T 276 6205 BALL BEARING 6205 2-9 GB/T894.-A 25 SNAP RING FOR SHAFT 25-20 69.2.42 OIL SEAL 25X42X7-2 57-3.0.823 IDLE PARTS -22 57-3..849 WASHER (AL) 0X8X.3
FIG. 2 RIGHT CRANKCASE COMP. RIGHT CRANKCASE COMP. REF NO. PART NO. DESCRIPTION QTY FRONT ABSORBER 69.2.04 2- BUSHING SET 2-2 69.03.2 RIGHT CRANKCASE 2-3 69.09.44 FILTER OIL TUBE 2-4 69.09.42 FILTER ELEMENT 2-5 69.09.43 FILTER SPRING 2-6 69.09.4 FILTER COVER 2-7 69.2.524 O-RING 36X3.5
FIG. 3 PARTS OF PISTON, BRANCE, LEFT AND RIGHT CRANKCASE PARTS OF PISTON, BRANCE, LEFT AND RIGHT CRANKCASE REF NO. PART NO. DESCRIPTION QTY 3-69-4.0.0 BRANCE 3-2 69.0.3 PISTON 3-3 69.0.32 FIRST RING 3-4 69.0.322 SECOND RING 3-5 69.0.323 OIL RING ASSY. 3-6 69.0.32 PISTON PIN 3-7 69.0.33 PISTON PIN CIRCLIP 2 3-8 69.05.40 WATER PUMP COMP. 3-9 57-3..508 PIN 0X4 2 3-0 69..25 DOUBLE-SCREW LONG BOLT 4 3-69.2.46 OIL SEAL 30X45X5 3-2 69.2.522 O-RING 33.5X2.65 3-3 GB/T 6674. M6 70 BOLT M6X70 4 3-4 GB/T 6674. M6 00 BOLT M6X00 5 (3-5) 69.0.320 PISTON RING COMP. (3-3, 4, 5) (3-6) 69.0.32 PISTON COMP. (3-2,3,4,5)
FIG. 4 CYLINDER HEAD COMP. CYLINDER HEAD COMP. REF NO. PART NO. DESCRIPTION QTY 4-69.02.3 INTAKE VALVE 4-2 69.02.32 EXHAUST VALVE 4-3 69.02.35 LOWER VALVE SPRING SEAT 2 4-4 69.02.33 INSIDE VALVE SPRING 2 4-5 69.02.34 OUTSIDE VALVE SPRING 2 4-6 69.02.35 UPPER VALVE SPRING SEAT 2 4-7 69.02.37 VALVE LOCKING CIRCLIP 4 4-8 69.02.2 INTAKE ARM SHAFT 4-9 69.02.3 EXHAUST ARM SHAFT 4-0 69.02.20 ARM COMP. 2 4-69.02.20B CAM SHAFT 4-2 69..20 CAM SHAFT CLAMP 4-3 69..2 CLAMP OUTSIDE SPACER WATER TEMPERATURE 69.05.72 4-4 INDUCTOR 4-5 69.05.720 THERMOSTAT COMP. 4-6 69.05.730 THERMOSTAT COVER COMP. 4-7 52..407 SMALL WATER TUBE CIRCLIP 2 4-8 69.2.20 SMALL WATER TUBE EXHAUST TUBE 69..20 4-9 DOUBLE-SCREW BOLT 2 4-20 69.04.223 SMALL WATER CONNECTOR CYLINDER HEAD MECH. 69.04.20B 4-2 COMP.
4-22 69.08.490 EXHAUST TUBE SEAL GASKET OIL PRESSURE INDICATOR 69..80 4-23 COPPER WASHER 4-24 69.2.402 VALVE STEM OIL SEAL 2 4-25 69.2.507 O-RING 9X2 4-26 GB/T 276 6005 BALL BEARING 4-27 GB/T 276 6202-RS BALL BEARING 4-28 GB/T 5789 M6 2 BOLT M6X2 4-29 GB/T 6674. M6 2 BOLT M6X2 2 4-30 GB/T6674. M6 20 BOLT M6X20 2 4-3 GB/T859 6 SPRING WASHER 2 4-32 69.02.30 ONE-WAY STOP DEVICE (4-33) 69.02.200B CAM SHAFT COMP. (INCL., 26, 27)
FIG. 5 CYLINDER / TIMING CHAIN DRIVER / VALVE COVER CYLINDER / TIMING CHAIN DRIVER / VALVE COVER REF NO. PART NO. DESCRIPTION QTY 5-69.02.22 TIMING DRIVEN SPROCKET 5-2 69.04.26 SPROCKET COVER 5-3 69.02.50 TIMING CHAIN 5-4 69.02.70 CHAIN GUIDING PLATE 5-5 69.02.60 TENSIONING PLATE 5-6 69.02.506 TENSIONING PLATE SCREW 5-7 69.02.40 TENSIONING DEVICE COMP. 5-8 69.02.22 INTAKE VALVE COVER 5-9 69.02.222 EXHAUST VALVE COVER 5-0 69.2.58 SPROCKET ROOM COVER AIR TUBE 5-69..4 TUBE CIRCLIP 2 5-2 69.04.26 SPROCKET ROOM COVER 5-3 69..24 BREATHER PLATE 5-4 69.04.32 BREATHER PIPE CONNECTOR 5-5 69.04.0 CYLINDER
5-6 69.2.39 CYLINDER HEAD SPACER COMP. 5-7 69.05.7 PUMP DISCHARGE ELBOW 5-8 69.07.20 SPARKING PLUG 5-9 69..33 COVER BOLT M8 4 5-20 57-3..508 PIN 0X4 2 5-2 69..509 PIN 4X6 2 5-22 69..806 SPROCKET SPACER 0X22X2.5 5-23 69..8 CYLINDER HEAD COPPER SPACER 8X8X2 4 5-24 69.2.54 O-RING 4.5X.8 5-25 69.2.526 O-RING 57.5X2.3 2 5-26 69.2.527 O-RING 94X3.3 5-27 69.2.56 O-RING 5.5X2.5 2 5-28 69.2.306 TENSIONING DEVICE SPACER 5-29 69.2.304 CYLINDER PAPER SPACER 5-30 GB/T6674. M6 6 BOLT M6X6 4 5-3 GB/T6674. M6 20 BOLT M6X20 7 5-32 GB/T6674. M6 20 BOLT M6X20 2 5-33 GB/T5786 M0.25 25 BOLT M0X.25X25 (5-34) 69.02.800 SPROCKET ROOM COVER COMP. (5-2,3,4,26)
FIG. 6 RIGHT COVER / MAGNETOR / ENGINE OIL PUMP / PUMP / ELECTRIC START DRIVING RIGHT COVER / MAGNETOR / ENGINE OIL PUMP / PUMP / ELECTRIC START DRIVING REF NO. PART NO. DESCRIPTION QTY 6-69.03.4 RIGHT COVER 6-2 69.09.45 OIL GAUGE 6-3 69.03.42 PEEP DOOR SCREW PLUG 6-4 69.05.5 PUMP DRIVE SHAFT 6-5 69.05.52 PUMP GEAR 6-6 69.06.260 ELECTRIC START INTERMEDIATE GEAR COMP. 6-7 IN 69.06.30 FREE-WHEELING CLUTCH INNER RING 6-8 IN 69.06.30 FREE-WHEELING CLUTCH OUTER RING COMP. 6-9 69.06.27 INTERMEDIATE GEAR SHAFT 6-0 IN 69.07.0 MAGNETOR FLYING WHEEL 6- IN 69.07.0 MAGNETOR STATOR 6-2 69.09.0 ENGINE OIL PUMP COMP.
6-3 69..33 CRANKCASE RIGHT SIDE NUT M6X 6-4 57-3..508 PIN 0X4 2 6-5 69..204 COVER PLATE 6-6 69..843 CRANKCASE RIGHT SIDE SPACER 6-7 69..859 PUMP GEAR SPACER 2 6-8 69..88 ELECTRIC START INTERMEDIATE SHAFT SPACER 2 6-9 69.2.403 RIGHT COVER CAMSHAFT OIL SEAL 6-20 69.2.57 O-RING 8X2.65 6-2 69.2.53 O-RING 4X2.65 6-22 69.2.302 RIGHT COVER PAPER SPACER 6-23 69.2.3 ENGINE OIL PUMP PAPER SPACER 6-24 GB/T 70. M5 2 SCREW M5 2 2 6-25 GB/T 70. M5 25 SCREW M5 25 3 6-26 GB/T 70. M8 8 SCREW M8 8 3 6-27 GB/T70.2 M6 25 SCREW M6 25 2 6-28 GB/T6674. M6 6 BOLT M6 6 2 6-29 GB/T6674. M6 40 BOLT M6 40 0 6-30 GB/T894. 8 SNAP RING FOR SHAFT 8 6-3 GB/T 894. 2 SNAP RING FOR SHAFT 2 2 6-32 GB/T099. 5 5.5 6 WOODRUFF KEY 5 5.5 6 6-33 GB/T9 B3 22 PIN B3X22 (6-34) 69.03.600 RIGHT CRANKCASE COVER COMP. (6-,2,3,,9,20,2,24,25) (6-35) 69.05.40 PUMP COMP. (6-4,5,7,30,33) (6-36) 69.06.30 FREE-WHEELING CLUTCH COMP. (6-7,8) (6-37) 69.07.0 MAGNETOR COMP. (6-0,)
FIG. 7 V-BELT DRIVING V-BELT DRIVING REF NO. PART NO. DESCRIPTION QTY 7-69.0.0 DRIVE COMP. 7-2 69.0.30 V BELT 7-3 69.0.20 CLUTCH, DRIVEN PULLEY COMP. 7-4 52.03.323 HAND STARTING PART 7-5 57-3..838 WASHER 5 7-6 69..32 FLANGE BOLT M4X 2 7-7 69.0.42 CLUTCH BRACKET BUSHING 7-8 39.2.520 O-RING 2X2
FIG. 8 GEARBOX DRIVING GEARBOX DRIVING REF NO. PART NO. DESCRIPTION QTY 8-57-3.03.50 GEARBOX COVER 8-2 57-3.2.305 GEARBOX COVER SPACER 8-3 GB/T276 6302 BALL BEARING 6302 8-4 GB/T276 6204 BALL BEARING 6204 8-5 57-3..508 PIN Ø0 4 2 8-6 57-3.0.760 TRANSMISSION SHAFT COMP. 8-7 57-3.0.70 REVERSE SHAFT COMP. 8-8 57-3.0.60 TRANSMISSION DRUM COMP. 8-9 57-3..836 WASHER (ST)5 9 8-0 69-4.0.420 SHIFTING SHAFT COMP. 8-57-3.0.820 DECLUTCH SHIFT SHAFT 8-2 57-3.0.82 DECLUTCH SHIFT 8-3 57-3.03.62 SHORT SHAFT 2 8-4 69-4.0.450 OUTPUT GEAR SHAFT 8-5 GB/T580 RNA4905 NEEDLE BEARING RNA4905 8-6 57-3.2.45 OIL SEAL 30 40 6 8-7 57-3.2.05 REAR ABSORBER BUSHING 2 8-8 GB/T276 6205 BALL BEARING 6205 2RS 8-9 GB/T893. 52 SNAP RING 52 8-20 57-3..849 WASHER 25 34 8-2 GB/T894. 25 SNAP RING 25 8-22 52..822 DRAIN PLUG M2.5 8-23 52..306 WASHER 2 20.5 8-24 57-3.2.404 OIL SEAL 4 28 7
FIG. 9 JINGLANG TYPE-RUYI LEFT COVER COMP. (69.03.400B) JINGLANG TYPE-RUYI LEFT COVER COMP. (69.03.400B) REF NO. PART NO. DESCRIPTION QTY 9-69.03.3B LEFT CRANKCASE COVER (RUYI STYLE) 9-2 57-3..508 PIN Ø0 4 2 9-3 69.2.302 LEFT CRANKCASE COVER SPACER 9-4 69..9B L. CRANK CASE COVER PLATE 2 9-5 GB/T 845 TAPPING SCREW ST3.5 8 3 9-6 69.03.35 FRONT COVER COMP. 9-7 GB/T88 SCREW M6 20 3 9-8 52.03.320 REAR COVER 9-9 GB/T 88 SCREW M5 6 2 9-0 52.03.32 NAME PLATE COVER 9- GB/T 88 SCREW M5 0 2 9-2 GB/T6674. FLANGE BOLT M6 40 0
FIG. 0 INTAKE PIPE, CARBURETOR INTAKE PIPE, CARBURETOR REF QT PART NO. DESCRIPTION NO. Y 0-69.08.00 CARBURETOR COMP. 0-2 69.08.20 INTAKE PIPE COMP. 0-3 69.08.260 INTAKE PIPE INSULATION SPACER 0-4 69.2.523 O-RING 35X2 2 0-5 GB/T 6674. M6X25 BOLT M6X25 2 0-6 GB/T677. M6 NUT M6 2
FIG. ELECTRIC PARTS ELECTRIC PARTS REF NO. PART NO. DESCRIPTION QTY - 69.06.0 STARTOR COMP. -2 69.07.40 IGNITOR -3 69.07.30 IGNITION COIL -4 69.07.50 RECTIFIER COMP. REGULATE
FIG. 3 FRAME GROUP FRAME GROUP REF NO. PART NO. DESCRIPTION QTY 3-6.000.06 C.B.C.CROSS BAR,(B.R.S.) 3-2 8.070.034-250 C.B.C.BAR CAGE(B.R.S.) 2 3-3 8.080.033 C.B.C.CROSS BAR,RR(B.R.S.) 3-4 8.070.035 C.B.C.BAR,L./R.SIDE(B.R.S.) 2 3-5 2.00.045 FRAME COMP.(B.R.S.) 3-6 7.00.049 R-WASHER 8 3-7 9.908.050N SOCKET BOLT M8*.25*50 6 3-8 9.908.055N SOCKET BOLT M8*.25*55 0
3-9 9.300.06 WASHER φ6 3-0 2.200.00 TOW BALL 3-9.400.06 LOCK WASHER φ6 3-2 9.0.625 BOLT M6*25 3-3 9.2.025 BOLT-WASHER M2*.25*25 4 3-4 9.220.02 LOCKING FLANGE NUT M2 4 3-5 7.020.02 RUBER FOOT FLATE 2 3-6 6.000.04 HEADLIGHT UNIT 2 3-7 9.08.050 BOLT-WASHER M8*.25*50 2 3-8 6.000.55 WINKER LIGHT ASSY.L.FR./R.RR. 2 3-9 6.000.56 WINKER LIGHT ASSY.R.FR./L.RR. 2 3-20 9.700.004 BANJO BOLT M0*24 6 3-2 6.000.089 BRAKE HOSE ASSY.L. 34" 3-22 6.000.090 BRAKE HOSE ASSY.R. 43" 3-23 6.000.230 BRAKE HOSE ASSY.RR. 80" 3-24 6.000.232-300G THROTTLE CABLE COMP. 3-25 9.06.02 BOLT M6*2 6 3-26 6.000.23-300G PARKING BRAKE CABLE COMP. 3-27 7.00.07 TUBE SEAT φ35 6 3-28 7.00.06 TUBE SEAT φ32 2 3-29 9.090.003 HEADLIGHT BULB 35W/35W/2V 2 3-30 7.0.034 FENDER,FR. 2 3-3 6.00.067 FRONT FENDER BRACKET,L. 3-32 9.00.640 BOLT M6*40 2 3-33 9.20.008 LOCKING FLANGE NUT M8 0 3-34 7.020.049 HEADLIGHT RUBBER MOUNT 4 3-35 9.06.04 BOLT-WASHER M6*4 6 3-36 6.000.35 HORN,H. 3-37 6.000.36 HORN,L. 3-38 9.00.525 BOLT M5*25 3-39 8.00.086 REAR MIRROR MOUNT 3-40 8.040.005 REAR VIEW MIRROR SPRING 3-4 6.000.084 REAR MIRROR ASSY. 3-42 6.00.02 FRONT FENDER BRACKET,R. 3-43 6.000.083 FOAM PADDING- 2 3-44 6.000.6 FOAM PADDING-2 2 3-45 9.000.004-A POSITION LIGHT BULB 3W 2V 2 3-46 6.000.44 FRONT REFLECTOR 2 3-47 9.090.006 WINKER BULB 0W 2V 4 3-48 9.220.008 LOCKING FLANGE NUT M8 2 3-49 9.06.02 BOLT M6*2 2 3-50 2.00.002 SWAY BAR BRACE 3 3-5 2.00.00 SWAY BAR BRACE BUSHING 3 3-52 6.00.06 AWNING
3-53 7.0.030 WIND GUIDE 3-54 9.00.62 SCREW M6*2 8 3-55 7.20.00 RUBBER PIECE 3-56 9.00.640 BOLT M6*40 3-57 9.3.92 DECORATION PLATE I 3-58 9.30.92 DECORATION PLATE II 3-59 9.32.92 PROTECTING PLATE 3-60 2.04.076 BOLT M8*0 2 3-6 5.20.074 BOLT M6*20 4
FIG. 4 STEERING SHAFT ASSY. 27 STEERING SHAFT ASSY. REF NO. PART NO. DESCRIPTION QTY 4-7.00.04 STEERING BOLT COVER 4-2 9.00.62 SCREW M6*2 3 4-3 8.030.024 SPINDLE WHEEL 4-4 7.020.038 STEERING WHEEL 4-5 6.000.22 STEERING SHAFT 4-6 6.07.00 NEEDLE NK206 2 4-7 9.700.020 SPECIAL WAHER φ20 4-8 9.700.20 CIRCLIP φ20
4-9 9.00.825 BOLT M8*25 2 4-0 9.400.008 LOCK WASHER φ8 2 4-6.000.093-250 STEERING KNUCKLE 4-2 4.000.04 STEERING GEAR 4-3 9.08.025 BOLT-WASHER M8*.25*25 4 4-4 9.900.06 ROUND NUT M6*.5 2 4-5 4.000.008-250 STEERING GEAR45 DEGREE ANGLE 2 4-6 9.200.00 NUT M0 2 4-7 7.020.002 BALL JIONT DUST COVER 2 4-8 8.00.57 TIE ROD 2 4-9 6.000.062 ROD END 2 4-20 9.300.00 FLAT WASHER φ0 2 4-2 9.400.00 LOCK WSAHER φ0 2 4-22 9.800.00 CASTLE NUT φ0 2 4-23 9.500.25 COTTER PIN φ2*5 2 4-24 7.020.066 STEERING KNUCKLE DUST COVER 2 4-25 8.020.04 STEERING GEAR BRACKET 2 4-26 9.220.008 LOCKING FLANGE NUT M8 8 4-27 9.708.45 THRORRLE PEDAL BOLT M8*.25*45 4-28 8.040.00 THROTTLE PEDAL RETURN SPING,L. 4-29 9.08.040 BOLT-WASHER M8*.25*40 2 4-30 9.200.008 NUT M8 2 4-3 4.000.06 THROTTLE PEDAL COMP. 4-32 9.600.55 PAN SCREW M5*5 2 4-33 9.300.005 FLAT WASHER φ5 2 4-34 9.20.005 NYLON LOCK NUT M5 2 4-35 4.000.05 BRAKE PEDAL COMP. 4-36 9.700.624 PIN φ6*24 4-37 8.00.08 SPINDLE PIN 2 4-38 9.500.22 COTTER PIN φ2*2 4-39 6.000.063 BRAKE LAMP SWITCH ASSY. 4-40 9.600.306 PAN SCREW M3*6 2 4-4 7.00.004 PEDAL BUSH 4 4-42 8.040.007 BRAKE PEDAL RETURN SPRING,R. 4-43 9.708.222 BRAKE PEDAL BOLT M8*.25*222 4-44 6.000.076 MASTER CYLINDER 4-45 9.08.035 BOLT-WASHER M8*.25*35 2 4-46 7.020.036 THROTTLE PEDAL PAD 4-47 7.020.037 BRAKE PEDAL PAD 4-48 6.000.34 STEERING WHEEL LOCK 4-49 8.070.044 MASTER CYLINDER BRACKET 4-50 8.06.043 BOLT M6*9 2
FIG. 5 FRONT SUSPENSION ASSY. FRONT SUSPENSION ASSY. REF NO. PART NO. DESCRIPTION QTY 5-2.000.028-SS STRUT AND SPINDLE SUPPORT,R.WITH BRACKET-BLACK 5-2 9.08.05 BOLT-WASHER M8*.25*05 2 5-3 8.00.05 UPPER SUSPENSION ARM COLLAR 2 5-4 7.00.003 UPPER SUSPENSION ARM BUSH 4
5-5 4.000.004 UPPER SUSPENSION ARM 2 5-6 9.220.008 LOCKING FLANGE NUT M8 2 5-7 9.800.02 CASTLE NUT M2 2 5-8 7.020.025 BALL HEAD DUST SEAL 4 5-9 8.020.053 BALL HEAD SPACER 4 5-0 2.000.027-SS STRUT AND SPINDLE SUPPORT,L.WITH BRACKET-BLACK 5-9.908.04 BOLT M8*4 4 5-2 8.00.04 LOWER SUSPENSION ARM COLLAR 4 5-3 9.906.02 BOLT STRAP M6*2 2 5-4 6.000.4 FR.WHEEL ASSY.,R. 20*7-8 5-5 7.020.06 FR.BRAKE CALIPER PAD SET 2 5-6 6.000.028 FRONT BRAKE CALIPER,L. 5-7 8.00.054 BRAKE DISC. 2 5-8 9.040.002 DUST SEAL 47*25-7 2 5-9 9.030.002-Z BEARING 6204-Z 2 5-20 9.70.03 CAP LUG NUT M0*.25*3 8 5-2 8.00.085 WHEEL HUB 2 5-22 9.030.00-Z BEARIG 6202-Z 2 5-23 8.00.8 CAP LUG NUT M0 8 5-24 7.020.050 TIRE,FR.20*7-8 2 5-25 6.000.42B RIM,FR. 2 5-26 9.220.00 LOCKING FLANGE NUT M0 8 5-27 9.800.04 CASTLE NUT M4 2 5-28 9.500.220 COTTER PIN φ2*20 2 5-29 7.020.039 HUB COVER 2 5-30 9.0.040 BOLT-WASHER M0*.25*40 4 5-3 6.000.095 FRONT BRAKE CALIPER,R. 5-32 6.000.325 CUSHION ASSY.,FR.L=325 2 5-33 9.0.080 BOLT-WASHER M0*.25*80 4 5-34 8.020.034 LOWER SUSPENSION ARM DUSH CAP 8 5-35 7.00.002 LOWER SUSPENSION ARM BUSH 8 5-36 9.040.00 O-RING φ2.2*2.65 8 5-37 4.000.023 LOWER SUSPENSION ARM ASSY. 2 5-38 6.000.40B FR.WHEEL ASSY.,L. 20*7-8 5-39 8.00.40 ACORN M2 2 5-40 9.500.200 COTTER PIN φ3.2*26 2
FIG. 6 FULL SHIFTING ASSY. FULL SHIFTING ASSY. REF NO. PART NO. DESCRIPTION QT Y 6-58330-300GK ENGINE MOUNT BRACKET I 6-2 58340-300GK ENGINE MOUNT BRACKET II 6-3 4000-300GK REVERSE CABLE FIXED PLATE 6-4 40002-300GK SHIFTER DISK 6-5 5789002025 BOLT M0x.25x20 4 6-6 5830300k000 FRONT ENGINE MOUNT BRACKET 6-7 687200025 NUT M2x.25 3 6-8 58320300k000 BUSHING ENGINE BRACKET 2 6-9 5787206025 ENGINE BRACKET BOLT 2 6-0 58330300k000 BUSHING ENGINE BRACKET 2 2 6-58002300k000 SPACER ENGINE BRACKET
6-2 5787022525 ENGINE MOUNTING BOLT M0x.25x225 6-3 8.00.042 WASHER-CHAIN ADJUSTER 2 (φ2xφ35x6) 6-4 7.020.00 CAP WASHER-CHAIN ADJUSTER 6-5 8.00.045 BOTTOM CAP WASHER-CHAIN ADJUSTER 6-6 8.00.04 BUSHING CHAIN ADJUSTER 6-7 670200025 BOLT M2x.25 6-8 6.000.026-CAA CHAIN ADJUSTER ASSY. 6-9 687000025 LOCKING FLANGE NUT M0x.25 2 6-20 5785004525 BOLT M0x.25 6-2 8.00.076 COLLAR ENGINE MOUNT BOLT PLATE 6-22 6870800025 LOCKING FLANGE NUT M 8x.25 2 6-23 4000-300GK REVERSE CABLE 2 6-24 6.000.233-250 PARKING BRAKE ASSY. 6-25 9.08.020 BOLT-WASHER M8X20X.25 2 6-26 9.300.008 WASHER 8 2 6-27 57890802025 BOLT M8 6-28 40700-300GK SHIFTER HOISE ASSY. 6-29 5789060200 NUT M6X2 2 6-30 5800-300GK ENGINE FIXED PLATE. RR
FIG. 7 REAR CARGO RACK / SEAT / BELT REAR CARGO RACK / SEAT / BELT REF NO. PART NO. DESCRIPTION QTY 7-9.090.005 TAIL LIGHT BULB 2W/5W 2V 2 7-2 6.000.44 TAIL LIGHT 2 7-3 9.20.006 LOCK NYLON NUT M6 4 7-4 2.00.046-250 REAR CARGO RACK (B.R.S.) 7-5 6.000. REAR SIDE REFLECTOR 4 7-6 8.00.7 LUG NUT 2 7-7 7.020.032 TUBE COVER 2 7-8 6.000.24 LICENSE LIGHT ASSY. 2 7-9 9.804.003 SCREW ST3.5*0 4 7-0 9.220.008 LOCKING FLANGE NUT M8 6 7-6.000.45 FUEL TANK CAP COMP.
7-2 4.000.029 FUEL TANK COMP.(B.R.S.) 7-3 9.08.025 BOLT-WASHER M8*.25*25 4 7-4 8.00.034 TANK COMP. COLLAR 4 7-5 7.020.005 RUBBER MOUNT 4 7-6 9.300.008 FLAT WASHER φ8 4 7-7 6.000.046-250 FUEL AUTO COCK ASSY.NO/OFF VALVE 7-8 6.000.056 GAS FILTER 7-9 7.020.030 TUBE COMP.FUEL # 7-20 7.020.029 TUBE COMP.FUEL #2 7-2 7.020.03 TUBE COMP.VACUUM 7-22 6.000.46 SAFETY BELT 7-23 6.000.262 HEAD-REST 2 7-24 6.000.264 SEAT COMP.L. 7-25 9.700.00 SPECIAL BOLT M7/6"*28 7-26 9.700.002 BELT WASHER φ2 7-27 9.700.003 NUT BELT M7/A6" 7-28 9.900.840 BOLT STRAP M8*.25*40 2 7-29 9.90.84 BOLT M8*.25*45 2 7-30 6.000.057 SEAT RAIL SET 7-3 8.040.008 VACUUM TUBE 2 7-32 8.040.009 FUEL TUBE 4 7-33 6.000.263 SEAT COMP.R. 7-34 8.00.047 R-WASHER 4 7-35 9.908.055 BOLT M8*.25*55 2 7-36 9.00.62 SCREW 6*2 2 7-37 7.0.002 TOOL KIT 7-38 7.0.003 TOOLS 7-39 4.000.037 AUXILIARY SPERKER 7-40 9.032.074 BOLT M6*20 6 7-4 9.300.005 FLAT WASHER φ5 6 7-42 9.200.006 NUT M6 6 7-43 4.000.036 MAIN SPEAKER
FIG. 8 AIR CLEANER/RADIAROR/BATTERY/MUFFLER ASSY. 34 AIR CLEANER/RADIAROR/BATTERY/MUFFLER ASSY. REF NO. PART NO. DESCRIPTION QTY 8-9 49000-300G AIR CLEANER ASSY. 8-0 7.090.042 TUBE COMP.WATER # 8-7.90.043 TUBE COMP.WATER 2# 8-2 7.090.044 TUBE CLAMP 0 8-3 7.090.045 TUBE COMP.WATER 3# 8-4 7.090.046 TUBE COMP.WATER 4#
8-5 9.00.830 BOLT M8*30*.25 2 8-6 7.090.047 RADIATOR COMP.COLLAR 2 8-7 7.020.069 RUBBER MOUNT 6 8-8 9.200.008 NUT M8 6 8-9 6.000.248 COLLANT TANK 8-20 7.00.028 BATTERY COVER 8-2 6.000.085 BATTERY (YTX2-BS) 8-22 7.02.023 BATTERY BAND 8-23 7.020.020 BATTERY LOWER 8-24 5700-300G MUFFLER COMP.EX. 8-25 9.040.027 MUFFLER JOINT NUT M6 2 8-26 7.090.050 EX.PIPE GASKET 8-27 9.0.030 BOLT-WASHER M0*.25*30 8-28 9.020.00 NUT M0 8-29 420-300G RADIATOR COMP. 8-30 7.090.05 TUBE CLAMP 2 8-3 9.200.006 NUT M6 2 8-32 6.00.249-300G FAN COMP. 2 8-33 7.090.052 BOLT M6*0 6 8-34 0000-300G 300cc ENGINE 8-35 7.090.053 TUBE COMP WATER 5# 8-36 7.090.054 TUBE COMP WATER 6# 8-37 7.090.055 TUBE COMP WATER 7# 8-38 7.090.056 TUBE COMP WATER # 8-39 7.090.057 TUBE COMP WATER 2# 8-40 4.000.034 RADIATOR.COMP 8-4 9.00.625 BOLT M6*25 4 8-42 6.00.62-300G BOOT.SIDE CASE 2 8-43 8.20.055-300G CLAMP.BOOT 2 8-49 7.90.009 HEAT SENSITIVE SWICH 8-50 6.00.249N FAN COMP2 8-5 4.000.033N RADIATOR COMP COVER 8-52 6.000.248N COLLANT TANK CAP 8-53 7.090.058 RUBBER STOPPER 4 (8-54) 8.020.66-250 250CC MUFFLER CLAMP 8-55 9.00.098 WATER TEMPERATURE INDUCTOR
FIG. 9 REAR SUSPENSION ASSY. REAR SUSPENSION ASSY. REF NO. PART NO. DESCRIPTION QTY 9-7.020.039 RR.HUB COVER 2 9-2 9.500.430 COTTER PIN φ4*30 2 9-3 9.800.08 CASTLE NUT M8 2 9-4 8.00.8 LUG NUT CAP M0 8 9-5 6.000.43B RIM RR. 2 9-6 8.00.69 REAR WHEEL HUB 2
9-7 9.70.03 TIRE BOLT M0*.25*3 8 9-8 9.030.007 BEARING 6007 4 9-9 8.00.70 COLLAR 2 9-0 9.2.055 BOLT-WASHER M2*.25*55 2 9-9.220.02 LOCKING FLANGE NUT M2 4 9-2 9.2.050 BOLT-WASHER M2*.25*50 2 9-3 7.020.008 SWING ARM CUSHION BUSH 4 9-4 6.000.242 BALANCE LEVER LINK ROD 2 9-5 9.220.00 LOCKING FLANGE NUT M0*.25 2 9-6 6.000.243 BALANCE LEVER 9-7 9.08.020 BOLT-WASHER M8*20*.25 4 9-8 8.00.053-SS RR.BRAKE DISC. 9-9 8.030.036 BRAKE DISC.W/SPEEDO MAGNET HOLE 9-20 9.0.08 BOLT M0*.5*8 9-2 7.020.022-250 RR.BRAKE PAD SET 9-22 6.000.229-250-300G CALIPER HYDRAULICAL BRAKE, RR. 9-23 9.908.04 ALLEN HEAD BOLE M8*.25*6 2 9-24 6.000.244-C CV/SHAFT JOINT 2 9-25 6.000.245 CUSHION ASSY., RR. L=480 2 9-26 6.000.247 SWING ARM COMP. R. 9-27 6.000.246 SWING ARM COMP.L. 9-28 9.040.0 DUST SEAL φ62*44*0 2 9-29 6.000.48B REAR WHEEL ASSY.,R. 9-30 6.000.47B REAR WHEEL ASSY.,L. 9-3 7.020.052 TIRE,RR.22*0-0 9-32 9.906.06 BOLT-WASHER M6*6 6 9-33 7.00.064 FENDER, RR. 2 9-34 6.00.068 REAR FENDER BRACKET,R. 9-35 6.00.0 REAR FENDER BRACKET,L. 9-36 9.05.045 BOLT-WASHER M8*.25*45 2 9-37 9.70.002 CHAIN O-RING DRIVE 9-38 8.30.033 HOUSING COMP.PP AXLE BRG 2 9-39 9.030.0 BEARING E6007 2 9-40 8.0.057-300G AXLE 9-4 8.0.077 REAR SPROCKET 9-42 9.2.030 BOLT-WASHER 4 9-43 9.2.027 BOLT-WASHER 4 9-44 7.90.00 PROTECTOR,DISK 9-45 7.90.0 BRACKET 9-46 7.90.02 SENSOR 9-47 7.90.03 AWICO 9-48 9.03.005 SCREW M3*5 9-49 7.90.04 CIRCLIP 9-50 7.90.05 RUBBER BUSH
9-5 7.90.06 RUBBER BUSH2 9-52 7.90.07 CIRCLIP2 9-53 7.90.08 TIRE NIPPLE 2 9-54 7.90.09 REAR AXLE CIRCLIP 2 9-55 7.20.08 SCREN M3*6 2 9-56 7.45.076 BOLT M6*6 2 9-57 8.020.40 BRACKET 9-58 9.220.006 LOCKING FLANGE NUT M6 2
FIG. 20 WIRE HARNESS / ELECTRIC PARTS WIRE HARNESS / ELECTRIC PARTS REF NO. PART NO. DESCRIPTION QTY 20-9.00.630 BOLT M6*30 2 20-2 9.200.006 NUT M6 2 20-3 6.000.250 REGULATE RECTIFIER COMP. 20-4 9.600.65 PAN SCREW M6*5 4 20-5 9.300.006 WASHER φ6 4 20-6 9.20.005 LOCKING NYLON NUT M5 2 20-7 7.0.038 SWITCH PANEL COVER 20-8 7.00.06 BOLT COVER 4 20-9 6.000.079 HORN SWITCH
20-0 7.020.05 POWER OUTLET COVER 20-6.000.087 POWER OUTLET 20-2 6.000.3 WINKER SWITCH UNIT 20-3 6.000.60 DIMMER SWITCH UNIT 20-4 6.000.59 ENGINE STOP BUTTON 20-5 6.000.58 IGNITION START SWITCH 20-6 6.000.53 RELAY COMP.AUDIBLE PILOT&WINKER 20-7 6.000.25 TEMPERATURE BUZZER 20-8 6.000.252 HORN RECTIFIER 20-9 6.00.253 SOCKET COMP. 20-20 9.600.655 PAN SCREW M6*55 2 20-2 6.00.254 WIRE HARNESS 2 20-22 7.00.029 ELECTRIC ASSY.COVER 20-23 8008-300K C.D.I.UNIT COMP. 20-24 6.000.256 STARTING RELAY 20-25 8006-300K IGNITION COIL COMP. 20-26 9.20.006 LOCK NYLON NUT M6 20-27 9.600.525 PAN SCREW M5*25 20-28 6.000.038 RESISTOR COMP.0W 0 20-29 9.600.40 PAN SCREW M4*0 20-30 9.20.004 LOCK NYLON NUT M4 20-3 4.000.038-250 SPEEDOMETER WITH HI/LO
FIG. 2 WARNING STICKERS WARNING STICKERS REF NO. PART NO. DESCRIPTION QTY 2-9.090.007 LABEL. PARKING BRAKE 2-2 9.090.008 LABEL.REVERSE LEVER 2-3 9.090.023 LABEL.GEAR CASE 2-4 9.090.00 LABEL.NO LONG HAIR 2-5 9.090.0 LABEL.WARNING 2-6 9.090.02 LABEL.NO CLIMBING 2-7 9.090.03 LABEL.WARNING 2-8 9.090.04 LABEL.SEAT BELT 2-9 9.090.024 LABEL.RADIATOR 2-0 9.090.07 LABEL.WARNING