GIO 250CC X31 1.877.274.0480 I www.giomotors.com
INDEX 1 ENGINE ASSY P 3 EXHAUST ASSY P 6 FR. WHEEL ASSY P 10 SWING-ARM P 13 CARBURETOR ASSY P 4 HANDLEBAR ASSY P 7 REAR WHEEL ASSY P 11 FRAME ASSY P 14 AIR FILTER ASSY P 5 FRONT FORK ASSY P 8 REAR SHOCK ASSY P 12 SUB-FRAME ASSY P 15
INDEX 2 BRAKE ASSY. RR P 16 FENDER / SEAT ASSY P 18 ELECTRICAL P 20 BRAKE SYSTEM FR / RR P 17 FUEL TANK ASSY P 19 CABLES P 17 GIO MOTORS Inc. reserves the right to modify and equipment, technical specification, materials, colors, services offered and rendered, and to adapt them to local conditions without announcements or giving reasons. To cancel any of the above items without substituting them with any others. It shall be acceptable to stop manufacturing a certain model without previous announcements. In the event of such modifications and/or changes, please contact your local GIO MOTORS dealer for information. GIO MOTORS shall not be liable for any printing errors that might occur. XGROUP CORPORATION All Rights Reserved
ENGINE ASSY 3 Item Part # Description Req. Item Part # Description Req. 1 010110015310101 engine 250CC 1 11 2008220100060 sprocket, engine 428-17T 1 2 GB/T6187M8 nut, flanged, locking M8 1 12 GB/T6187M10 nut, flanged, locking M10 1 3 GB/T6187M8 nut, flanged, locking M8 1 13 GB/T6187M10 nut, flanged, locking M10 1 4 20031601050100 cover, chain 1 14 GB/T5787M10*1 bolt-flanged M10*110 1 5 GB/T5783M6*30 bolt M6*30 2 15 GB/T5787M8*90 bolt-flanged M8*90 1 6 GB/T6187M8 nut, flanged, locking M8 1 16 GB/T5787M10*1 bolt-flanged M10*110 1 7 0202820404000 lever, gear shift 1 17 GB/T5787M8*25 bolt-flanged M8*25 1 8 GB/T70.1M6*16 bolt M6*16 1 18 0202510101000 lever, kick start 1 9 GB/T5787M6*8 bolt-flanged M6*8 2 19 GB/T5787M8*65 bolt-flanged M8*65 1 10 2008230214010 locking washer, sprocket 1 20 GB/T5787M8*90 bolt-flanged M8*90 1
CARBURETOR ASSY 4 Item Part # Description Req 1 GB/T6170M6 bolt M6 2 2 02024010800 carburetor 1 3 100 20130401010 O-ring, intake manifold 1 4 400 20012302140 spacer, composite plastic 1 5 100 GB/T5787M6* bolt-flanged M6*20 2 6 02001030511 intake manifold 1 7 000 20012502140 gasket, intake manifold 1 8 100 12300110100 clamp, hose 1 9 06100029014 hose, overflow 1 100
AIR FILTER ASSY 5 Item Part # Description Req. Item Part Description Req. 1 GB/T818M5*16 bolt M5*16 4 12 GB/T70.2M6*25 bolt M6*25 2 2 07039031100100 plate, duct fitting 1 13 02012031110000 holder, filter element 1 3 12300320200000 clamp, duct 1 14 02010031110000 element, air filter 1 4 02011031110000 duct, funnel 1 15 GB/96Φ8 flat washer Φ8 1 5 07038031100100 damper 1 16 GB/T93Φ6 lock washer Φ6 1 6 02015031110000-1 air intake pipes 2 17 12201401371200 bolt M6*90 1 7 02015031110000-2 air intake pipe covers 2 18 GB/T889M5 nut, locking M5 4 8 12300410100000 clip, cover 65Mn 2 19 02014031110000 drain, air filter 1 9 02013031110000 cover, air filter 1 20 12300110400100 clamp, hose 1 10 02016031110000 baffle 1 21 GB/T889M6 nut, locking M6 2 11 GB/T70.2M6*20 bolt M6*20 2 22 02005031110000 air filter 1
EXHAUST ASSY 6 Item Part # Description Req. Item Part # Description Req. 1 02002030240000-1 seal, exhaust 1 9 12202500111100 washer, plate Φ6 3 2 02002030240000 pipe, exhaust 1 10 06025011010000 shield, heat, muffler 1 3 02003030310000 muffler 1 11 GB/T70.2M6*12 bolt M6*12 3 4 GB/T5787 M8*55 bolt-flanged M8*55 1 12 12202600111100 washer, oval Φ6 3 5 GB/T96Φ8 flat washer Φ8 4 13 02002030240000-2 shield, heat, pipe (NLA) 1 6 GB/T6187M8 nut, flanged, locking M8 1 14 GB/T93Φ6 lock washer Φ6 5 7 09011003210000 spacer Φ12*Φ8*10 1 15 GB/T70.2M6*12 bolt M6*12 3 8 12202700111100 lock washer Φ6 3 16 12200700371200 bolt M6 2
HANDLEBAR ASSY 7 Item Part # Description Req. Item Part # Description Req. 1 03007101010100 grip, LH 1 14 03034020010101-1 lever, brake 1 2 05025011000000 stop switch 1 15 03034020010101-2 bolt, brake lever (NLA) 1 3 06100005014100 lever, clutch grip 1 16 03034020010101 master cylinder, front 1 4 03011010101020 lever, clutch (NLA) 1 17 03034020010101-3 handle bar housing 1 5 03011010101020-1 clutch lever housing (NLA) 1 18 05024011000000 start switch 1 6 03011010101020-2 bolt, housing, cluth lever 1 19 GB/T818 M4*16 bolt M4*16 1 7 03011010101020-3 clutch lever adjuster (NLA) 1 20 GB/T818 M4*16 bolt M4*16 1 8 GB/T889M6 nut, locking M6 2 21 GB/T818 M5*16 bolt M5*16 2 9 03011010101020-4 bracket, lever housing 1 22 03014010110000 housing, throttle, bottom 1 10 GB/T5787 M6*25 bolt-flanged M6*25 4 23 03013010110000 housing, throttle, top 1 11 03001006101000 handlebar 1 24 03015010110000 guide, throttle cable 1 12 10010014010100 cover, foam padding 1 25 03009101000100 insert, throttle handle 1 13 10011000300000 foam padding, crossbar 1 26 03008101010100 grip, RH 1
FORK ASSY 8 Item Part # Description Req. 1 05006110110100 key switch assy. 1 2 GB/T70.2M6*12 bolt M6*12 2 3 06100009011100 cover,key switch 1 4 GB/T70.1M8*110 bolt M8*110 4 5 03004021103031 riser, handle bar, top 1 6 12200701171600 nut, cap, steering stem M22 1 7 12201700101300 flat washer Φ36*Φ22.5*0.5 1 8 03005022103031 riser, handle bar, bottom 1 9 GB/T70.1M8*20 bolt M8*20 2 10 03002310603032 triple clamp, top 1 11 GB/T96Φ8 flat washer Φ8 4 12 GB/T93Φ8 lock washer Φ8 4 13 GB/T889M8 nut, locking M8 4 14 12201901171300 locking nut M22*1 1 15 12070040003000-1 bearing race 2 16 12070040003000-2 bearing 32005X 2 17 12070040003000 bearing assy. 32005X 2 A2
FORK ASSY 9 Item Part # Description Req. A2 18 GB/T70.1M6*20 bolt M6*20 4 19 GB/T818M5*16 bolt M5*16 2 20 08034006010100 bracket,number plate 1 21 06100025012200 bracket, brake hose, (plastic) 1 22 03003310603002 triple clamp, bottom 1 23 03006050111000 steering stem 227mm 1 24 04008112001010-R adjustable inverted fork, RF 1 25 04008112001010-L adjustable inverted fork, LF 1 26 04005101020000 guard, fork, RH (protector) 1 27 04004101020000 guard, fork, LH (protector) 1 28 06100010013300 bracket, brake hose 2 29 GB/T70.2M5*12 bolt M5*12 2 30 GB/T889M5 nut, locking M5 2 31 GB/T70.2M5*8 bolt M5*8 4 32 GB/T70.1M6*25 bolt M6*25 4 33 GB/T93Φ6 lock washer Φ6 4 34 03030020640101-1 bracket, front brake 1 35 09011002210000 spacer Φ12*Φ8*3 2 36 03030020640101 disc, brake, front 1 37 03034010020001 brake pads, front 2 38 GB/T5787M8*35 bolt-flanged M8*35 2 39 06100022011100 clips, hose 2
WHEEL ASSY FT. 10 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M12 nut, flanged, locking M12 1 11 04006202010130 rim assy. Front, 21 1 2 9010017210000 spacer Φ20*Φ12.5*28 1 12 04006202010130-1 spacer Φ20*Φ12.5*52.5 1 3 12160101210000 seal, dust 22/37/7 2 13 09010014210000 spacer Φ20*Φ12.5*24 1 4 12070010004000 bearing 6301 2 14 GB/T5787 M12*215 bolt-flanged M12*215 1 5 12202105574100 bolt spec M8*25 4 15 04017008010000 inner tube protector band 1 6 03032060101000 disc, brake, front Φ240 1 16 04016010010000 inner tube 1 7 04010010220130 rim, front 1 17 04015101001000 tire, front,21" 1 8 04010020220010 hub, front 1 18 GB/T6170M8 bolt M8 1 9 04010040210010 spokes 36 19 04018101000000 cap, air valve 1 10 04010050210010 nut, spokes 36
REAR WHEEL ASSY. 11 Item Part # Description Req. Item Part # Description Req. 1 04020202410100 chain 428-138L 1 13 04007202010210 rim assy. rear "18 1 2 GB/T5787 M14*215 bolt-flanged M14*215 1 14 03033050101000 brake disc, rear Φ220 1 3 09010110210000 spacer Φ22*Φ15.5*27 1 15 12202105574100 bolt M8*25 4 4 12160100610000 seal, dust 22/42/7 2 16 04007202010210-1 spacer Φ22*Φ15.5*97.5 1 5 12070010014000 bearing 6302-2RS 2 17 09010106210000 spacer Φ15.5*Φ22*20 1 6 GB/T5783M8*55 Bolt hex. Head M8*55 4 18 GB/T6187M14 nut, flanged, locking M14 1 7 09016000200100 locking washer, sprocket 2 19 04017006010000 inner tube protector band 1 8 04021105010200 sprocket, rear 428-54T 1 20 04016020010000 inner tube 1 9 04010010220210 rim, rear,18" 1 21 04015102001000 tire, rear 1 10 04010030220010 hub, rear 1 22 04018101000000 cap, air valve 1 11 04010040210020 spokes 36 23 GB/T6170M8 bolt M8 1 12 04010050210010 nut, spokes 36
REAR SHOCK ASSY 12 Item Part # Description Req. 1 GB/T5787M10*40 bolt-flanged M10*40 1 2 GB/T889M10 nut, locking M10 2 3 04003110101020 rear shock 1 4 GB/T5787M10*45 bolt-flanged M10*45 1 5 GB/T5787M12*65 bolt-flanged M12*65 1 6 12070070004000 bearing HK1812 6 7 09011056210000 spacer Φ24*Φ20*12 1 8 07031031210000 linkage, suspension 1 9 09012006110000 spacer Φ12.2*Φ18*40 1 10 GB/T6187M12 nut, flanged, locking M12 3 11 12030312114712 bolt M12*90 1 12 09011057210000 spacer Φ24*Φ20*33 1 13 09012001110000 spacer Φ10.2*Φ16*6 1 14 12070070005000 bearing HK162216 1 15 09012002110000 spacer Φ10.2*Φ16*17 1 16 09012007110000 spacer Φ12.2*Φ18*61 1 17 GB/T5787M12*115 bolt-flanged M12*115 1 18 07028031102000 suspension, tie rod 1 19 09012008110000 spacer Φ12.2*Φ18*83 1
SWING-ARM 13 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M12 nut, flanged, locking M12 1 13 GB/T889M6 nut, locking M6 2 2 09012009110000 spacer Φ12.2*Φ18*19 2 14 07029031102000 plate, chain guide 1 3 12070070004000 bearing HK1812 2 15 06100006014100-L chain guide insert, rubber, LH 1 4 06100001014100 guide, chain, swing arm 1 16 06100006014100-R chain guide insert, rubber, RH 1 5 GB/T818M6*10 bolt M6*10 2 17 12020110040712 nut M8 2 6 09011019210000 spacer Φ12*Φ18*131.5 1 18 12200206071200 rear jack bolts M8*50 2 7 07003032101010 rear swing arm 1 19 09017112030000 adjuster, wheel, LH&RH 2 8 12202800111500 nipple grease 1 20 03031020930102-1 bracket, brake caliper 1 9 GB/T5787M12*230 bolt-flanged M12*230 1 21 04007202010210-2 spacer Φ15*Φ30*4 1 10 GB/T818 M5*12 bolt M5*12 2 22 03031020930102 caliper, brake, rear 1 11 06100030011100 bracket, brake hose 2 23 03034010030001 brake pads, rear 2 12 GB/T70.2M6*45 bolt M6*45 2
FRAME ASSY 14 Item Part # Description Req. 1 07001031101000 frame 1 2 06019031020000 air deflector, LH 1 3 GB/T70.2M6*12 bolt M6*12 4 4 GB/T6187M8 nut, flanged, locking M8 2 5 07011031101000 bracket, air deflector, LH 1 6 GB/T70.2M6*20 bolt M6*20 2 7 GB/T5787M8*70 bolt-flanged M8*70 2 8 07014031101000 bracket, engine LH 1 9 07035021101000 soleplate, engine 1 10 07019031102000 foot rest, LH 1 11 GB/T70.1M8*20 bolt M8*20 4 12 07007031101000 bracket, foot rest, LH 1 13 09015202120000-L spring, foot rest, LH 1 14 GB/T5787M8*10 bolt-flanged M8*10 4 15 07030032112000 bracket, spring, kick stand 1 16 09015108120000 spring, main, kick stand 1 17 09015107120000 spring, auxiliary, kick stand 1 18 09015105110001 cover, spring 1 19 07006032105010 kick stand 1 20 12201015271200 bolt M10*25 1 21 GB/T5787M8*45 bolt-flanged M8*45 1 22 12070010001000 bearing 608Z 2 23 06100008014100 roller, guide, chain 1 24 09011014210000 spacer Φ12*Φ10*12 1 25 09011002210000 spacer Φ12*Φ8*3 2 26 GB/T6187M8 nut, flanged, locking M8 1 27 GB/T6187M8 nut, flanged, locking M8 2 28 09015202120000-R spring, foot rest, RH 1 29 07020031112000 foot rest, RH 1 30 07008031101000 bracket, foot rest, RH 1 31 GB/T5787M8*45 bolt-flanged M8*45 2 32 GB/T6187M8 nut, flanged, locking M8 2 33 07015031101000 bracket, engine, RH 1 34 GB/T5787M8*16 bolt-flanged M8*16 2 35 07033031101000 bracket top, engine 1 36 07012031101000 bracket, air deflector, RH 1 37 06020031020000 air deflector, RH 1 38 6100028014100 grommet, round 1
SUB-FRAME ASSY 15 Item Part # Description Req. 39 GB/T96Φ8 flat washer Φ8 2 40 GB/T70.1M8*20 bolt M8*20 2 41 GB/T93Φ8 lock washer Φ8 2 42 GB/T5787M6*35 bolt-flanged M6*35 2 43 07002031101000 sub-frame 1
REAR BRAKE ASSY 16 Item Part # Description Req. 1 03031020930102-2 master cylinder, rear 1 2 GB/T5787M6*20 bolt-flanged M6*20 2 3 07005030101000 lever, brake, rear 1 4 GB/T70.1M6*16 bolt M6*16 2 5 07032031212000 brake lever tip (alloy) 1 6 12202015474200 bolt M10*35 1 7 12080110031200 pin, lever, brake 1 8 12080210521200 cotter pin Φ2 1
BRAKE SYSTEM FT / RR + CABLES 17 Item Part # Description Req. 1 03030020640101-2 hose, brake, front 1 2 03031020930102-2 hose, brake, rear 1 Item Part # Description Req. 1 03021009062010 cable, clutch 1 2 03020006051010 cable, throttle 1
FENDER / SEAT ASSY 18 Item Part # Description Req. Item Part # Description Req. 1 06018031040000 fender, rear 1 12 GB/T96Φ6 flat washer Φ6 2 2 06001032010000 seat 1 13 06100027014100 rubber washer Φ6 2 3 06100019024100 pads, rubber, seat 4 14 GB/T70.1M8*20 bolt, Allen head M8*20 2 4 06016031020000 fairing, rear, RH 1 15 GB/T96Φ6 flat washer Φ6 15 5 06014031040000 fairing, fuel tank, RH 1 16 06100027014100 washer, rubber Φ6 15 6 06012031040000 fender, front 1 17 GB/T819M6*16 bolt M6*16 1 7 06013031040000 fairing, fuel tank, LH 1 18 GB/T70.2M6*25 bolt M6*25 1 8 06015031020000 fairing, rear, LH 1 19 09011004210000 spacer Φ12*Φ8*12 1 9 06024011010000 cover, chain 1 20 06011021020000 number plate, front 1 10 GB/T70.2M6*16 bolt M6*16 10 21 GB/T818M5*16 bolt M5*16 1 11 GB/T5787M6*12 bolt-flanged M6*12 4
FUEL TANK ASSY 19 Item Part # Description Req. 1 GB/T819M6*12 bolt M6*12 1 2 06100026022100 bracket, seat 1 3 GB/T5787M8*35 bolt-flanged M8*35 1 4 GB/T96Φ8 flat washer Φ8 1 5 06100028014100 grommet, round 2 6 06100029014100 hose, fuel 1 7 06040011010200 fuel pet-cock 1 8 06100029014100 hose, fuel 1 9 06041011010100 gasoline filter 1 10 06100029014100 hose, fuel 1 11 12300110100100 clamp, hose 6 12 06002031100100 fuel tank 1 13 GB/T96Φ8 flat washer Φ8 1 14 GB/T5787M8*30 bolt-flanged M8*30 1 15 06003022120000 fuel tank cap 1 16 06100032014100 breather hose 1 17 GB/T70.2M6*16 bolt M6*16 1 18 GB/T889M6 nut, locking M6 1
ELECTRICAL 20 Item Part # Description Req. 1 05008031000000 wiring harness 1 2 05001111200000 Ignition coil 1 3 05008031000000-1 ground wire, negative 1 4 05008031000000-2 positive wire, battery 1 5 05007010200000 battery 1 6 05005103000000 rectifier 1 7 GB/T5787M6*20 bolt-flanged M6*20 2 8 05004101000100 solenoid, starter 1 9 05003101010000 CDI 1