Indexable Ball End Mills for High-Precision Finishing SHANK STYLE MODULA STYLE FEATUES ATH Coated Inserts are ideal for high-speed and high-efficiency machining of hardened steels ACS Coated Inserts are ideal for increased performance and tool life in carbon and alloy steels New W-Type insert geometry features full-radius flute for vertical wall machining Available carbide shanks provide increased clamping and reduced vibration
FEATUES 1. Coated Inserts for Enhanced Productivity WH (): For increased tool life in hardened steels Multi-layer structure for improved adhesion strength, coating hardness and oxidation resistance. Ideal for hardened steels (45HC-65HC) such as D, H13, M4, and 40 stainless as well as pre-hardened steels. WF (ACS05E): For increased tool life in carbon and alloy steels (up to HC50) and cast iron Industry s first multi-layer structure provides improved adhesion and coating hardness as well as improving the oxidation-resistance temperature. Improved coefficient of friction reduces heat during machining. Oxidation temperature ( C) Oxidation Temperature and Hardness of Coating 1400 100 1000 800 600 TiN TiAIN TH 400 000 500 3000 3500 4000 4500 Hardness (HV) IMPOVED HADNESS AND OXIDATION ESISTANCE Friction coefficient (µ) Friction Coefficient and Hardness of Coating 1 TiAIN 0.8 TiN 0.6 0.4 0. CS ACHIEVES HIGHE HADNESS 0 1500 000 500 3000 3500 Hardness (HV). New Geometries W-Type: Full radius flute and sharper cutting edge Full radius flute for smooth vertical wall machining. Sharper cutting edge for improved surface finish. 15 015 Mitsubishi Hitachi Tool Engineering, Ltd.
Ball End Style egular Length A L ød ød ød1 I I1 lb θ ls ØD Ød 1 B L ød I I1 ød lb ls ød1 l l 1 lb θ L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D 0/-0. ±0.01 IABPFS - INCH lb ls θ Ød 1 IABPF05S08 0.313 0.156 3.937 0.156 0.394 0.984.953 6.5 0.500 0.91 Aw IZxFG050 IABPF06S08 0.375 0.188 3.937 0.187 0.51 0.984.953 4.5 0.500 0.335 A IZxFG060 IABPF08S08 0.500 0.50 4.331 0.50 0.591 1.181 3.150-0.500 0.480 B IZxFG080 IABPF10S10 0.65 0.313 5.118 0.31 0.748 1.969 3.150-0.65 0.60 B IZxFG100 IABPF1S1 0.750 0.375 5.51 0.375 0.866.36 3.150-0.750 0.78 B IZxFG10 IABPF16S16 1.000 0.500 5.906 0.500 0.984.756 3.150-1.000 0.980 B IZxFG160 ABPFS - METIC lb ls θ Ød 1 ABPF08S1 8 4.0 100 5.0 10 78 9.5 1 7.5 A ZxFG080 ABPF10S1 10 5.0 100 7.0 13 5 75 5.0 1 9.5 A ZxFG100 ABPF1S1 1 6.0 110 8.0 15 30 80-1 11.5 B ZxFG10 ABPF16S0 16 8.0 130 10.0 19 50 80.5 0 15.5 A ZxFG160 ABPF0S5 0 10.0 140 1.5 60 80.5 5 19.5 A ZxFG00 ABPF5S3 5 1.5 150 15.0 5 70 80 3.0 3 4.5 A ZxFG50 Inserts Inserts p. 105p. 158 IABPF05S08 581-141 104-T8 IABPF06S08 581-14 104-T10 IABPF08S08 581-143 105-T0 IABPF10S10 581-144 105-T0 IABPF1S1 581-148 101-T5S IABPF16S16 581-146 105-T30A ABPF08S1 581-141 104-T8 ABPF10S1 581-14 104-T10 ABPF1S1 581-143 105-T0 ABPF16S0 581-144 105-T0 ABPF0S5 581-145 101-T5S ABPF5S3 581-146 105-T30A 015 Mitsubishi Hitachi Tool Engineering, Ltd. 153
Ball End Style Long Length ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFL - INCH lb ls θ Ød 1 IABPF05S08L 0.313 0.156 5.906 0.156 0.394 1.969 3.937 3.0 0.500 0.91 A IZxFG050 IABPF06S08L 0.375 0.188 5.906 0.187 0.51 1.969 3.937.0 0.500 0.335 A IZxFG060 IABPF08S10L 0.500 0.50 6.99 0.50 0.591.36 3.937 1.7 0.65 0.480 A IZxFG080 IABPF10S1L 0.65 0.313 6.496 0.31 0.748.559 3.937 1.6 0.750 0.60 A IZxFG100 IABPF1S16L 0.750 0.375 7.087 0.375 0.866 3.150 3.937.6 1.000 0.78 A IZxFG10 IABPF16S0L 1.000 0.500 7.874 0.500 0.984 3.543 4.331.4 1.50 0.980 A IZxFG160 ABPFL - METIC lb ls θ Ød 1 ABPF08S1L 8 4.0 130 5.0 10 50 80 3.0 1 7.5 A ZxFG080 ABPF10S16L 10 5.0 150 7.0 13 50 100 5.0 16 9.5 A ZxFG100 ABPF1S16L 1 6.0 160 8.0 0 60 100 3.0 16 10.8 A ZxFG10 ABPF16S0L 16 8.0 160 10.0 19 65 95.0 0 15.5 A ZxFG160 ABPF0S5L 0 10.0 180 1.5 80 100.0 5 19.5 A ZxFG00 ABPF5S3L 5 1.5 00 15.0 5 90 110 3.0 3 4.5 A ZxFG50 Inserts Inserts p. 105 p. 158 IABPF05S08L 581-141 104-T8 IABPF06S08L 581-14 104-T10 IABPF08S10L 581-143 105-T0 IABPF10S1L 581-144 105-T0 IABPF1S16L 581-148 101-T5S IABPF16S0L 581-146 105-T30A ABPF08S1L 581-141 104-T8 ABPF10S16L 581-14 104-T10 ABPF1S16L 581-143 105-T0 ABPF16S0L 581-144 105-T0 ABPF0S5L 581-145 101-T5S ABPF5S3L 581-146 105-T30A 154 015 Mitsubishi Hitachi Tool Engineering, Ltd.
Ball End Style Carbide Shank Short / egular Length CABIDE ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFW - INCH lb ls Ød 1 IABPF05S05W 0.313 0.156 3.937 0.156 0.709 1.181.756 0.313 0.303 B IZxFG050 IABPF06S06W 0.375 0.188 3.937 0.187 0.906 1.378.559 0.375 0.366 B IZxFG060 IABPF08S08W 0.500 0.50 4.331 0.50 1.04 1.77.559 0.500 0.47 B IZxFG080 IABPF10S10W 0.65 0.313 5.51 0.31 0.748 1.575 3.937 0.65 0.60 B IZxFG100 IABPF1S1W 0.750 0.375 4.74 0.375 0.866.165.559 0.750 0.78 B IZxFG10 IABPF16S16W 1.000 0.500 5.315 0.500 0.984.559.756 1.000 0.980 B IZxFG160 IABPFW - INCH lb ls Ød 1 IABPF05S05W 0.313 0.156 5.118 0.156 0.394.559.559 0.313 0.303 B IZxFG050 IABPF06S06W 0.375 0.188 5.51 0.187 0.51.953.559 0.375 0.366 B IZxFG060 IABPF08S08W 0.500 0.50 5.906 0.50 0.591 3.346.559 0.500 0.47 B IZxFG080 IABPF1S1W 0.750 0.375 6.99 0.375 0.709.165 4.134 0.750 0.78 B IZxFG10 IABPF16S16W 1.000 0.500 7.087 0.500 0.709 1.651 4.58 1.000 0.980 B IZxFG160 ABPFW - METIC lb ls Ød 1 ABPF08S08W 8 4 100 5 18 30 70 8 7.8 B ZxFG080 ABPF10S10W 10 5 100 7 3 35 65 10 9.8 B ZxFG100 ABPF1S1W 1 6 110 8 6 45 65 1 11.8 B ZxFG10 Inserts Inserts p. 105 p. 158 IABPF05S05W() 581-141 104-T8 IABPF06S06W() 581-14 104-T10 IABPF08S08W() 581-143 105-T0 IABPF10S10W 581-144 105-T0 IABPF1S1W() 581-148 101-T5S IABPF16S16W() 581-146 105-T30A ABPF08S08W 581-141 104-T8 ABPF10S10W 581-14 104-T10 ABPF1S1W 581-143 105-T0 015 Mitsubishi Hitachi Tool Engineering, Ltd. 155
Ball End Style Carbide Shank Long Length / Extra Long Length CABIDE ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFWL - INCH lb ls Ød 1 IABPF05S05WL 0.313 0.156 7.087 0.156 0.394 1.378 5.709 0.313 0.303 B IZxFG050 IABPF06S06WL 0.375 0.188 7.087 0.187 0.51 1.378 5.709 0.375 0.366 B IZxFG060 IABPF08S08WL 0.500 0.50 7.087 0.50 0.591 1.77 5.315 0.500 0.47 B IZxFG080 IABPF10S10WL 0.65 0.313 7.874 0.31 0.787.559 5.315 0.65 0.60 B IZxFG100 IABPF1S1WL 0.750 0.375 9.843 0.375 0.866 3.150 6.693 0.750 0.78 B IZxFG10 IABPF16S16WL 1.000 0.500 9.843 0.500 0.984 3.150 6.693 1.000 0.980 B IZxFG160 ABPFWL - METIC lb ls Ød 1 ABPF08W08WL 8 4 130 5 18 65 65 8 7.8 B ZxFG080 ABPF10S10WL 10 5 140 7 3 75 65 10 9.8 B ZxFG100 ABPF1S1WL 1 6 150 8 6 85 65 1 11.8 B ZxFG10 ABPFWE - METIC lb ls Ød 1 ABPF16S16WE 16 8.0 00 10.0 19 10 80 16 15.8 B ZxFG160 ABPF0S0WE 0 10.0 50 1.5 150 100 0 19.8 B ZxFG00 ABPF5S5WE 5 1.5 300 15.0 5 190 110 5 4.8 B ZxFG50 Inserts p. 105 Inserts p. 158 IABPF05S05WL 581-141 104-T8 IABPF06S06WL 581-14 104-T10 IABPF08S08WL 581-143 105-T0 IABPF10S10WL 581-144 105-T0 IABPF1S1WL 581-148 101-T5S IABPF16S16WL 581-146 105-T30A ABPF08S08WL 581-141 104-T8 ABPF10S10WL 581-14 104-T10 ABPF1S1WL 581-143 105-T0 ABPF16S16WE 581-144 105-T0 ABPF0S0WE 581-145 101-T5S ABPF5S5WE 581-146 105-T30A 156 015 Mitsubishi Hitachi Tool Engineering, Ltd.
Ball End Style Modular H C M E ød ød1 ød l A B 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D 0/-0. ±0.01 ABPFM - METIC Part No. Flutes ØD H l Ød 1 A B C E M ABPFM0 0 10.0 38 1.5 10.5 17.8 5.5 19 10.0 10 M10 15 ZxFG00 ABPFM5 5 1.5 38 15.0 1.5 0.8 5.5 10.0 10 M1 17 ZxFG50 Modular Shanks on p. 163 Inserts p. 158 ABPFM0 581-145 101-T5S ABPFM5 581-146 105-T30A 015 Mitsubishi Hitachi Tool Engineering, Ltd. 157
Inserts ±0.005 METIC Part No. PN15M (mm) A (mm) T (mm) ØB (mm) ZDFG080-SC 4.0 9.7.1 8.0 ZDFG080-ST 4.0 9.7.1 8.0 ZDFG080-ST 4.0 9.7.1 8.0 ZDFG100-SC 5.0 1.1.7 10.0 ZDFG100-ST 5.0 1.1.7 10.0 ZDFG100-ST 5.0 1.1.7 10.0 ZDFG10-SC 6.0 14.6 3. 1.0 ZDFG10-ST 6.0 14.6 3. 1.0 ZDFG10-ST 6.0 14.6 3. 1.0 ZDFG160-SC 8.0 16.6 4. 16.0 ZDFG160-ST 8.0 16.6 4. 16.0 ZDFG160-ST 8.0 16.6 4. 16.0 ZDFG00-SC 10.0 0.3 5. 0.0 ZDFG00-ST 10.0 0.3 5. 0.0 ZDFG00-ST 10.0 0.3 5. 0.0 ZDFG50-SC 1.5 4.1 6. 5.0 ZDFG50-ST 1.5 4.1 6. 5.0 ZDFG50-ST 1.5 4.1 6. 5.0 INCH Part No. ACS05E (in) A (in) T (in) ØB (in) IZDFG050-WF 0.156 0.381 0.083 0.31 IZDFG050-WF 0.156 0.381 0.083 0.31 IZDFG050-WF 0.156 0.381 0.083 0.31 IZDFG060-WF 0.188 0.478 0.106 0.375 IZDFG060-WH 0.188 0.478 0.106 0.375 IZDFG060 0.188 0.478 0.106 0.375 IZDFG080-WF 0.50 0.574 0.16 0.500 IZDFG080-WH 0.50 0.574 0.16 0.500 IZDFG080 0.50 0.574 0.16 0.500 IZDFG100-WF 0.313 0.653 0.165 0.65 IZDFG100-WH 0.313 0.653 0.165 0.65 IZDFG100 0.313 0.653 0.165 0.65 IZDFG10-WF 0.375 0.800 0.05 0.750 IZDFG10-WH 0.375 0.800 0.05 0.750 IZDFG10 0.375 0.800 0.05 0.750 IZDFG160-WF 0.500 0.948 0.44 1.000 IZDFG160-WH 0.500 0.948 0.44 1.000 IZDFG160 0.500 0.948 0.44 1.000 COATING MATEIALS FO INSETS Material name ISO Classification Coating Name Coating Type Application Features ACS05E P01-K01 ACS Coating PVD General purpose for steel (up to HC50) and cast iron educed friction and sharp edge achieve excellent P01-K01 PN Coating PVD High speed finishing for steel (up to 45HC) PN coating has excellent heat resistance with higher hardness. Suitable for high-speed finishing of steel P01-M01-K01 ATH Coating PVD Hardened and pre-hardened steels Extraordinary performance for high-speed and P10 PCA Coating PVD General purpose for steel Uses TiAIN coating; for roughing to finishing PN15M P10 PN Coating PVD General purpose for steel It adopts PN coating which was excellent in heat resistance with higher hardness. Suitable of finishing of common steels. 158 015 Mitsubishi Hitachi Tool Engineering, Ltd.
Cutting Conditions Inch Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/16" or 8mm 3/8" or 10mm 1/" or 1mm Operation General High Feed General High Feed General High Feed N(rpm) 7960 11940 6360 9550 5300 7960 Vc(sfm) 656 984 656 984 656 984 Vf(in/min) 15 376 100 301 83 50 fz(in/t) 0.008 0.016 0.008 0.016 0.008 0.016 doc(in) 0.008 0.004 0.010 0.006 0.01 0.008 woc(in) 0.031 0.031 0.039 0.031 0.047 0.035 N(rpm) 7160 9950 5730 7960 4770 6630 Vc(sfm) 591 80 591 80 591 80 Vf(in/min) 113 313 90 50 75 09 fz(in/t) 0.008 0.016 0.008 0.016 0.008 0.016 doc(in) 0.008 0.004 0.010 0.006 0.01 0.008 woc(in) 0.031 0.031 0.039 0.031 0.047 0.035 N(rpm) 5970 7960 4770 6360 3980 5300 Vc(sfm) 49 656 49 656 49 656 Vf(in/min) 70 157 56 15 47 104 fz(in/t) 0.006 0.010 0.006 0.010 0.006 0.010 doc(in) 0.008 0.004 0.010 0.006 0.01 0.008 woc(in) 0.031 0.031 0.039 0.031 0.047 0.035 N(rpm) 7160 9950 5730 7960 4770 6630 Vc(sfm) 591 80 591 80 591 80 Vf(in/min) 113 35 90 188 75 156 fz(in/t) 0.008 0.01 0.008 0.01 0.008 0.01 doc(in) 0.003 0.003 0.004 0.004 0.005 0.005 woc(in) 0.006 0.006 0.008 0.008 0.010 0.010 Cast Iron N(rpm) 7960 11940 6360 9550 5300 7960 Vc(sfm) 656 984 656 984 656 984 Vf(in/min) 188 376 150 376 15 376 fz(in/t) 0.01 0.016 0.01 0.00 0.01 0.04 doc(in) 0.008 0.004 0.010 0.006 0.01 0.008 woc(in) 0.031 0.031 0.039 0.031 0.047 0.035 015 Mitsubishi Hitachi Tool Engineering, Ltd. 159
Cutting Conditions Inch Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/8" or 16mm 3/4" or 0mm 1" or 5mm Operation General High Feed General High Feed General High Feed N(rpm) 3180 4770 3180 4770 540 3830 Vc(sfm) 656 984 656 984 656 984 Vf(in/min) 63 188 63 188 50 151 fz(in/t) 0.010 0.00 0.010 0.00 0.010 0.00 doc(in) 0.031 0.016 0.039 0.00 0.049 0.04 woc(in) 0.063 0.043 0.079 0.059 0.098 0.071 N(rpm) 860 3980 860 3980 90 3180 Vc(sfm) 591 80 591 80 591 80 Vf(in/min) 56 157 56 157 45 15 fz(in/t) 0.010 0.00 0.010 0.00 0.010 0.00 doc(in) 0.031 0.016 0.039 0.00 0.049 0.04 woc(in) 0.063 0.043 0.079 0.059 0.098 0.071 N(rpm) 380 3180 380 3180 1910 540 Vc(sfm) 49 656 49 656 49 656 Vf(in/min) 8 63 8 63 50 fz(in/t) 0.006 0.010 0.006 0.010 0.006 0.010 doc(in) 0.031 0.016 0.039 0.00 0.049 0.04 woc(in) 0.063 0.043 0.079 0.059 0.098 0.071 N(rpm) 860 3980 860 3980 90 3180 Vc(sfm) 591 80 591 80 591 80 Vf(in/min) 45 94 45 94 36 75 fz(in/t) 0.008 0.01 0.008 0.01 0.008 0.01 doc(in) 0.006 0.006 0.008 0.008 0.010 0.010 woc(in) 0.013 0.013 0.016 0.016 0.00 0.00 Cast Iron N(rpm) 3180 4770 3180 4770 540 380 Vc(sfm) 656 984 656 984 656 984 Vf(in/min) 87 5 87 5 70 180 fz(in/t) 0.014 0.04 0.014 0.04 0.014 0.04 doc(in) 0.031 0.016 0.039 0.00 0.049 0.04 woc(in) 0.063 0.043 0.079 0.059 0.098 0.071 160 015 Mitsubishi Hitachi Tool Engineering, Ltd.
Cutting Conditions Metric Carbon Steel (<30HC) ACS05E PN15M (30-40HC) ACS05E PN15M Pre-hardened (40-50HC) ACS05E PN15M (55-65HC) Ø No.of flutes 5/16" or 8mm 3/8" or 10mm 1/" or 1mm Operation General High Feed General High Feed General High Feed N(rpm) 7960 11940 6360 9550 5300 7960 Vc(m/min) 00 300 00 300 00 300 Vf(mm/min) 3180 9550 540 7640 10 6360 fz(mm/t) 0.0 0.40 0.0 0.40 0.0 0.40 doc(mm) 0. 0.1 0.5 0.15 0.3 0. woc(mm) 0.8 0.8 1 0.8 1. 0.9 N(rpm) 7160 9950 5730 7960 4770 6630 Vc(m/min) 180 50 180 50 180 50 Vf(mm/min) 860 7960 90 6360 1900 5300 fz(mm/t) 0.0 0.40 0.0 0.40 0.0 0.40 doc(mm) 0. 0.1 0.5 0.15 0.3 0. woc(mm) 0.8 0.8 1 0.8 1. 0.9 N(rpm) 5970 7960 4770 6360 3980 5300 Vc(m/min) 150 00 150 00 150 00 Vf(mm/min) 1790 3980 1430 3180 1190 650 fz(mm/t) 0.15 0.5 0.15 0.5 0.15 0.5 doc(mm) 0. 0.1 0.5 0.15 0.3 0. woc(mm) 0.8 0.8 1 0.8 1. 0.9 N(rpm) 7160 9950 5730 7960 4770 6630 Vc(m/min) 180 50 180 50 180 50 Vf(mm/min) 860 5970 90 4770 1900 3970 fz(mm/t) 0.0 0.30 0.0 0.30 0.0 0.30 doc(mm) 0.08 0.08 0.1 0.1 0.1 0.1 woc(mm) 0.16 0.16 0. 0. 0.5 0.5 Cast Iron N(rpm) 7960 11940 6360 9550 5300 7960 ACS05E PN15M Vc(m/min) 00 300 00 300 00 300 Vf(mm/min) 4770 9550 3810 9550 3180 9550 fz(mm/t) 0.30 0.40 0.30 0.50 0.30 0.60 doc(mm) 0. 0.1 0.5 0.15 0.3 0. woc(mm) 0.8 0.8 1 0.8 1. 0.9 015 Mitsubishi Hitachi Tool Engineering, Ltd. 161
Cutting Conditions Metric Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/8" or 16mm 3/4" or 0mm 1" or 5mm Operation General High Feed General High Feed General High Feed N(rpm) 3180 4770 3180 4770 540 3830 Vc(m/min) 00 300 00 300 00 300 Vf(mm/min) 1590 4770 1590 4770 170 3830 fz(mm/t) 0.5 0.50 0.5 0.50 0.5 0.50 doc(mm) 0.8 0.4 1 0.5 1.5 0.6 woc(mm) 1.6 1.1 1.5.5 1.8 N(rpm) 860 3980 860 3980 90 3180 Vc(m/min) 180 50 180 50 180 50 Vf(mm/min) 1430 3980 1430 3980 1140 3180 fz(mm/t) 0.5 0.50 0.5 0.50 0.5 0.50 doc(mm) 0.8 0.4 1 0.5 1.5 0.6 woc(mm) 1.6 1.1 1.5.5 1.8 N(rpm) 380 3180 380 3180 1910 540 Vc(m/min) 150 00 150 00 150 00 Vf(mm/min) 710 1590 710 1590 570 170 fz(mm/t) 0.15 0.5 0.15 0.5 0.15 0.5 doc(mm) 0.8 0.4 1 0.5 1.5 0.6 woc(mm) 1.6 1.1 1.5.5 1.8 N(rpm) 860 3980 860 3980 90 3180 Vc(m/min) 180 50 180 50 180 50 Vf(mm/min) 1140 380 1140 380 910 1900 fz(mm/t) 0.0 0.30 0.0 0.30 0.0 0.30 doc(mm) 0.16 0.16 0. 0. 0.5 0.5 woc(mm) 0.3 0.3 0.4 0.4 0.5 0.5 Cast Iron N(rpm) 3180 4770 3180 4770 540 380 Vc(m/min) 00 300 00 300 00 300 Vf(mm/min) 0 570 0 570 1770 4580 fz(mm/t) 0.35 0.60 0.35 0.60 0.35 0.60 doc(mm) 0.8 0.4 1 0.5 1.5 0.6 woc(mm) 1.6 1.1 1.5.5 1.8 16 015 Mitsubishi Hitachi Tool Engineering, Ltd.