We hope that this information will be useful in your service activities. CONTENTS PAGE SPECIFICATIONS... 2 SERVICE DATA... 3

Σχετικά έγγραφα
CONTENTS MOTORCYCLE F. We hope that this information will be useful in your service activities.

LT-A500F Service Manual: E LT-A500F Service Manual CD-ROM: E

ENGINE 10/15/2008 MODEL DB30. Qty Shipped per order. Item No. Qty. MSRP Dealer Cost. Part No. UPC Number Description Baja Description

10/15/2008 TX65. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 34

EXPLODED VIEW AND PARTS LIST

DIAMO VELOCITY 50cc ENGINE PARTS CATALOG

- 1 - (FRAME PARTS ONLY)

Item No. (English part name)

TECHNICAL DATA 0 BASE UNITS DESCRIPTION UNIT SYMBOL PREFIXES PREFIX SYMBOL MEANING VALUE CONVERSION FACTORS TO CONVERT TO MULTIPLY BY

TECHNICAL DATA 0 BASE UNITS DESCRIPTION UNIT SYMBOL PREFIXES PREFIX SYMBOL MEANING VALUE CONVERSION FACTORS TO CONVERT TO MULTIPLY BY

11/14/2008 BR150S. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 42

Evo 3 250cc Water-Cooled 4 Valve Engine Parts

PARKS BOOK. This parts book is in EPA-conditions. Version 08-July. Talk the QLINK Model Code to the dealer, when you order any parts.

Territory 500cc Engine Parts Manual

XZ250R (XB-37) ( Ex.6.7)

- 1 - TRAILMASTER BLAZER4 150X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) VERSION:1.0

2011 Bearclaw 700 engine

E-1:(Cylinder head assembly)

Doc.Title :PARTS-BREAKDOWN CATALOGUE FOR W150 ENGING Doc.no(Model code):w150 Brand Name :ZONGSHEN

500HSF. CYLINDER HEAD No. Part No. Description Q TY

toolspareparts.co PARTS CATALOG EA190 MODEL ISSUE NO ISSUE DATE 19/DEC./2012 EA190V50060/FRONT COVER

XT140 (XB-33) HANDLE BAR ASSY.

CYLINDER HEAD ASSY/CYLINDER ASSEMBLY

150ATV delekatalog / prisliste

Illustrated Parts List 10A900

Standard Motor Corporation. UR5 e. (Drum/Drum) (Disc/Disc) SPARE PARTS LIST

No. Part No. Part name and Description Q'ty REMARK A-004C-0000 Cylinder Head Assy(EFI Engine) 1

500UTV/500UTV-4(2013)

TRAILMASTER BLAZER150X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) VERSION:1.0

GIO 250CC X I

400 CC ENGINE OF ODES PARTS CATALOGUE FOR ENGINE ODES ENGIN E

ATLANTIS 150 ENGINE PARTS

TrailMaster UTV Challenger 150 PARTS MANUAL

A. ENGINE ASSEMBLY. Page 1 of 6

Evo 2 250cc Water-Cooled 2 Valve Engine Parts

E01 Ignition Device PRIX TTC

XT125 (XB-21D) HANDLE BAR ASSY.

GIO X35 250CC I

XT250 CB250 ES ZONGSHEN ENGINE

(REV:01) RYOBI 48 Volt Lawn Mower Model No. RY14110A Replacement Parts List

PARKS BOOK This parts book is in EPA-conditions. Model Code: 009RD500-US09- Talk the QLINK Model Code to the dealer, when you order any parts.

TRAILMASTER UTV CHALLENGER 300 PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) FamilyGoKarts.com

BODY PARTS LIST OF B08(TWIN LIGHT 50cc)

E-1 ASSIEME TESTA CILINDRI E-2:ASSIEME CILINDRI E-1 ASSIEME TESTA CILINDRI

DHZ DPRO140 ZongShen140cc Engine Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD

TrailMaster Go-Kart MID XRS PARTS MANUAL

(REV:01) RYOBI 48 Volt Lawn Mower Model No. RY14110 Replacement Parts List

Fig.1 Portable Double Mast

BT49QT-2 BIGPANTHER 50

63 H H H H H76067

DX500LCA / DX520LCA-HD

PREMIER SERIES BY P1206RB-7

π H-4710 ELECTRIC PALLET TRUCK LB uline.com

CPI MOTORCYCLE

SPARE PARTS LIST. for. Infrared oil heater. Model. Daystar. Type. PH5 for 120V 60Hz. May, 2017

5/15/2009 STR125. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE

Parts Catalog. WYRZ46S/50U/60U Residential Zero Turn Mower WORLDLAWN AUSTRALIA

Steyr Tractor SPR POWER ΡΟΖΙΚ Α. ΚΑΣΤΟΡΙΑΣ 21, ΒΟΤΑΝΙΚΟΣ ΤΗΛ/fax.: Web site: www. tractorsprpower.com

PARTS CATALOG BRUSHCUTTER C310S/SF450(37)

PARTS CATALOG MULTI-TOOL SYSTEM M243S(37) P Cb

DIAMO TORINO PARTS CATALOG. First Edition November 2007

SPARE PARTS PRICE LIST 2013

π H-3405 ELECTRIC PALLET TRUCK uline.com FORK FRAME

DIAMO Discovery XLT PARTS CATALOG - CHASSIS First Edition August 2008

ITEM P/N DESCRIPTION CHF. Q"TY Note 1 QS C Bolt M6*P1.0*25L 2 QS C Bolt M6*P1.0*30L 3 QS T0 Asm.

MSN DESK TOP ENCLOSURE WITH STAND / CARRYING HANDLE

MODEL D25-42 D30-42 DIESEL PILE HAMMER SPARE PARTS BOOK

D36-42 D46-42 D50-42 MODEL DIESEL PILE HAMMER SPARE PARTS BOOK

Digital Inverter Generator Item No. PSi2100G Mfg. No Replacement Parts List

BODY PARTS LIST OF B08 AMERICANO 50

KRUSHER 250CC NO. PART CODE DESCRIPTION QTY

TRAILMASTER GO-KART BLAZER 200R PARTS MANUAL (FRAME PARTS ONLY, ENGINE PARTS ARE SAME AS MID XRX ENGINE PARTS)

Quadro S. Issue Date

PARTS CATALOGUE MOONTRAX 50/ REVISED 12/20/04

1.The detailed specification of each model are referred by the persons who are in charge of overseas marketing team, Hyosung.

RECIPROCATING COMPRESSOR CALCULATION SHEET ISOTHERMAL COMPRESSION Gas properties, flowrate and conditions. Compressor Calculation Sheet

MODEL D62-42 D70-42 DIESEL PILE HAMMER SPARE PARTS BOOK

Data sheet Thick Film Chip Resistor 5% - RS Series 0201/0402/0603/0805/1206

PARTS CATALOGUE EARTHLANDER 50/ REVISED 05/20/04

CPI MOTORCYCLE F1 FRAME ASSY. GTR50

RECIPROCATING COMPRESSOR CALCULATION SHEET

MS SERIES MS DESK TOP ENCLOSURE APPLICATION EXAMPLE FEATURE. Measuring instruments. Power supply equipments

TM 1800 SPARE PARTS LIST A EUROMEK

MOTOFINO 50CC ENGINE 139QMB. DESCRIPTION Retail 139QMB MOTOR ASSY(8-POLE,AC) 139QMB MOTOR ASSY(11-POLE,3-PHASE,DC)

PARTS CATALOG CHAIN SAW CS-310ES(37)

TRAILMASTER UTV CHALLENGER 300-X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED)

W-898 Tire Changer Parts

CYLINDER,CYLINDER HEAD

PARSUN MOTOR. Part List 40 HP 2T

0.635mm Pitch Board to Board Docking Connector. Lead-Free Compliance

Model: MTZ22. Data. Cylinder count: 1 Displacement [m³/h]: 6,63 Cylinder capacity [cm³]: 38,1 RPM [min -1 ]: 2900 Weight [kg]: 21 Oil charge [dm³]: 1

Parts catalogue Rabbit Mower

PARTS CATALOG CHAIN SAW CS-370ES(37) CS-370ES(37)

Development of Finer Spray Atomization for Fuel Injectors of Gasoline Engines

NKT NTC Thermistor. Negative Temperature Coefficient Thermistor FEATURES

PARTS CATALOG CHAIN SAW CS-310ES(37) CS-310ES(37)

Parts catalogue LAWN MOWER

EHS2A-DM29 Spacer 26x20x EHS2A-DM30 Bearing 62042Z 4

Worldlawn Power Equipment, Inc. 401 N. Commerce Street, Beatrice, NE Toll Free Number:

PARKS BOOK. This parts book is in EPA-conditions. Talk the QLINK Model Code to the dealer, when you order any parts.

Transcript:

MOTORCYCLE DATE: May 10, 2005 PAGE: 1 OF 9 SUBJECT: SERVICE INFORMATION APPLICABLE MODEL: LT-Z400K6 EFFECTIVE ENGINE OR FRAME NO.: JSAAK47A62 100001 REFERENCE: E-19, 28, 33 This bulletin is to inform you of the service information for the LT-Z400K6 model. Please use the following service manual along with the information contained in this bulletin for proper servicing. LT-Z400 SERVICE MANUAL (Book): 99500-43062-01E 99500-43060-01F LT-Z400 SERVICE MANUAL (CD-ROM): 99560-43062-01E We hope that this information will be useful in your service activities. CONTENTS PAGE SPECIFICATIONS... 2 SERVICE DATA... 3 NOTE: Any difference between the LT-Z400K5 ( 05-model) and LT-Z400K6 ( 06-model) in specifications and service data are clearly indicated with an asterisk (*).

SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length... 1 830 mm (72.0 in) Overall width... 1 165 mm (45.9 in) Overall height... 1 160 mm (45.7 in) Wheelbase... 1 245 mm (49.0 in) track... 935 mm (36.8 in) track... 910 mm (35.8 in) Ground clearance... 265 mm (10.4 in) Seat height... 810 mm (31.9 in) Dry mass... 169 kg (373 lbs) ENGINE Type... Four-stroke, liquid-cooled,dohc Number of cylinders... 1 Bore... 90.0 mm (3.543 in) Stroke... 62.6 mm (2.465 in) Displacement... 398 cm 3 (24.3 cu. in) Compression ratio... 11.2 : 1 Carburetor... MIKUNI BSR37 single Air cleaner... Polyurethane foam element Starter system... Electric Lubrication system... Dry sump Idle speed... 1 500 ± 100 r/min. DRIVE TRAIN Clutch... Wet multi-plate type Transmission... 5-forward and 1-reverse Gearshift pattern, forward... 1 down 4 up, foot operated reverse... Foot/hand operated Primary reduction ratio... 2.960 (74/25) Gear ratios, Low... 2.538 (33/13) 2nd... 1.666 (30/18) 3rd... 1.238 (26/21) 4th... 1.000 (23/23) Top... 0.846 (22/26) Reverse... 2.153 (28/13) Final reduction ratio... 2.857 (40/14) Drive chain... RK 520SMOZ10S, 96 Links CHASSIS suspension... Independent, double wishbone, coil spring, oil damped suspension... Swingarm type, coil spring, oil damped wheel travel... 215 mm (8.5 in) wheel travel... 230 mm (9.1 in) Caster... 8.5 Trail... 36 mm (1.42 in) Toe-in... 5 mm (0.20 in) Camber... 0.9 Steering angle... 41 Turning radius... 3.1 m (10.2 ft) brake... Disc brake, twin brake... Disc brake tire size... AT22 7R10!! tubeless tire size... AT20 10R9!! tubeless ELECTRICAL Ignition type... Electronic ignition (CDI) Ignition timing... 10 B.T.D.C. at 1 500 rpm Spark plug... NGK CR7E or DENSO U22ESR-N Battery... 12 V 28.8 kc (8 Ah)/10 HR Generator... Three-phase A.C. generator Main fuse... 20 A Fan fuse... 10 A Headlight... 12 V 30/30 W 2 Brake light/taillight... 12 V 21/5 W Neutral indicator light... 12 V 3 W Reverse indicator light... 12 V 3 W Coolant tempereture warning light... 12 V 3 W CAPACITIES Fuel tank, including reserve... 10.0 L (2.6/2.2 US/Imp gal) reserve... 2.7 L (0.7/0.6 US/Imp gal) Engine oil, oil change... 2 000 ml (2.1/1.8 US/Imp qt) filter change... 2 100 ml (2.2/1.8 US/Imp qt) overhaul... 2 200 ml (2.3/1.9 US/Imp qt) Coolant... 1.2 L (1.3/1.1 US/Imp qt) 2

SERVICE DATA VALVE + GUIDE Valve diam. Tappet clearance (when cold) Valve guide to valve stem clearance Valve stem deflection Valve guide I.D. Valve stem O.D. Valve stem runout Valve head thickness Valve seat width Valve head radial runout Valve spring free length Valve spring tension 36 (1.42) 29 (1.14) 0.10 0.20 (0.0039 0.0078) 0.20 0.30 (0.0078 0.0118) 0.010 0.037 (0.0004 0.0015) 0.030 0.057 (0.0012 0.0022) 5.000 5.012 (0.1969 0.1973) 4-975 4.990 (0.1959 0.1965) 4.955 4.970 (0.1951 0.1957) 0.9 1.1 (0.035 0.043) 182 210 N (18.6 21.4 kgf, 41.0 47.2 lbs) at length 31.5 mm (1.24 in) 0.35 (0.014) 0.05 (0.002) 0.5 (0.02) 0.03 (0.001) 38.8 (1.53) 3

CAMSHAFT + CYLINDER HEAD Cam height CYLINDER + PISTON + PISTON RING Camshaft journal oil clearance Camshaft journal holder I.D. Camshaft journal O.D. 36.320 36.370 (1.4299 1.4319) 35.200 35.250 (1.3858 1.3878) 0.019 0.053 (0.0007 0.0021) 22.012 22.025 (0.8666 0.8671) 21.972 21.993 (0.8653 0.8659) 36.020 (1.4181) 34.900 (1.3740) 0.150 (0.0059) Camshaft runout 0.10 (0.004) Cam chain pin (at arrow 3 ) 15th pin Cylinder head distortion Cylinder head cover distortion 0.05 (0.002) 0.05 (0.002) Compression pressure (Automatic de-comp. actuated) 1 000 kpa (10.0 kgf/cm 2, 142 psi) Piston to cylinder clearance 0.030 0.040 (0.0012 0.0016) Cylinder bore 90.000 90.015 (3.5433 3.5439) Piston diam. 89.965 89.980 (3.5419 3.5425) Measure at 15 mm (0.6 in) from the skirt end. Cylinder distortion Piston ring free end gap Piston ring end gap Piston ring to groove clearance Piston ring groove width 1st R Approx. 6.9 (0.27) 2nd R Approx. 11.5 (0.45) 1st 2nd 0.08 0.20 (0.003 0.008) 0.08 0.20 (0.003 0.008) 1st 2nd 1st 2nd Oil 0.78 0.80 (0.0307 0.0315) 1.30 1.32 (0.0512 0.0520) 0.81 0.83 (0.0319 0.0327) 2.01 2.03 (0.0791 0.0799) 0.120 (0.0047) Nicks or Scratches 89.880 (3.5386) 0.05 (0.002) 5.5 (0.22) 9.2 (0.36) 0.50 (0.020) 0.5 (0.020) 0.180 (0.007) 0.150 (0.006) 4

Piston ring thickness 0.71 0.76 (0.0280 0.0299) 1st 1.08 1.10 (0.0425 0.0433) 2nd 0.77 0.79 (0.0303 0.0311) Piston pin bore 20.002 20.008 (0.7875 0.7877) Piston pin O.D. 19.995 20.000 (0.7872 0.7874) CONROD + CRANKSHAFT OIL PUMP CLUTCH 20.030 (0.7886) 19.980 (0.7866) Conrod small end I.D. 20.010 20.018 (0.7878 0.7881) Conrod deflection Conrod big end side clearance 0.30 0.65 (0.012 0.026) Conrod big end width 21.95 22.00 (0.864 0.866) Crank web to web width 62.0 ± 0.1 (2.441 ± 0.004) Crankshaft runout Balancer spring free length 20.040 (0.7890) 3.0 (0.12) 1.0 (0.04) 0.08 (0.003) 10.3 (0.41) Oil pressure (at 60 C, 140 F) Above 20 kpa (0.2 kgf/cm 2, 2.8 psi) Below 60 kpa (0.6 kgf/cm 2, 8.5 psi) at 3 000 r/min Clutch cable play 10 15 (0.4 0.6) Drive plate thickness (No. 1 & No. 2) Drive plate claw width (No. 1 & No. 2) Driven plate distortion Clutch spring free length 2.92 3.08 (0.115 0.121) 13.7 13.8 (0.539 0.543) 2.62 (0.103) 13.2 (0.520) 0.10 (0.004) 49.9 (1.96) 5

DRIVE TRAIN + DRIVE CHAIN CARBRETOR Except ratio Primary reduction ratio 2.960 (74/25) Final reduction ratio 2.857 (40/14) Gear ratios Low 2.538 (33/13) 2nd 1.666 (30/18) 3rd 1.238 (26/21) 4th 1.000 (23/23) Top 0.846 (22/26) Reverse 2.153 (28/13) Shift fork to groove clearance 0.1 0.3 (0.004 0.012) Shift fork groove width Shift fork thickness No.1, No.2 & No.3 No.1, No.2 & No.3 5.0 5.1 (0.197 0.201) 4.8 4.9 (0.189 0.193) 0.5 (0.020) Drive chain Type RK520SMOZ10S Links 96 20-pitch length Drive chain slack 30 40 (1.2 1.6) ITEM SPECIFICATION E-19, 28 E-33 Carburetor type MIKUNI BSR37 Bore size 37 mm I.D. No. * 07G4 * 07G5 Idle r/min 1 500 ± 100 r/min Float height 13.0 ± 1.0 mm (0.51 ± 0.04 in) Main jet (M.J.) #130 # Jet needle (J.N.) 5E26-1 Needle jet (N.J.) P-0M Pilot jet (P.J.) #22.5 # Pilot screw (P.S.) 1 and 1/2 turns back PRE-SET Throttle cable play 3 5 mm (0.12 0.20 in) Starter (enricher) cable play 0.5 1.0 mm (0.02 0.04 in) 319.4 (12.57) 6

THERMOSTAT + RADIATOR + FAN + COOLANT ELECTRICAL ITEM STANDARD/SPECIFICATION LIMIT Thermostat valve opening temperature 73.5 76.5 C (164 170 F) Thermostat valve lift Over 6 mm (0.24 in) at 90 C (194 F) Radiator cap valve opening pressure Engine coolant temp. indicator light switch operating temperature Cooling fan thermo-switch operating temperature Engine coolant type 108 137 kpa (1.1 1.4 kgf/cm², 15.6 19.9 psi) ON OFF Approx. 120 C (248 F) ON OFF Approx. 113 C (235 F) ON OFF Approx. 88 C (190 F) ON OFF Approx. 82 C (180 F) Use an anti-freeze/coolant compatible with aluminum radiator, mixed with distilled water only, at the ratio of 50:50. Engine coolant including reserve 1 200 ml (1.3/1.1 US/lmp qt) Spark plug Spark performance Ignition coil resistance ITEM SPECIFICATION NOTE Type Gap Primary NGK: CR7E DENSO: U22ESR-N 0.7 0.8 (0.028 0.031) Over 8 mm (0.3) at 1 atm. 0.1 1.0 Ω Terminal Ground Secondary 12 20 kω Plug cap Terminal Ignition coil primary peak voltage More than 130 V +: B/W, -: B TP sensor resistance 3.5 6.5 kω B Bl Generator coil resistance Pick-up 350 670 Ω G BI Signal 0.09 0.50 Ω W B Charging 0.1 1.5 Ω Br Br Pick-up coil peak voltage More than 2.0 V +: G, -:Bl Generator no-load voltage (When engine is cold) More than 65 V (AC) Generator Max. output Approx. 150 W at 5 000 r/min Regulated voltage 14.0 15.5 V at 5 000 r/min Starter relay resistance 3 6 Ω Battery Type designation YTX9-BS Capacity 12 V 28.8 kc (8 Ah)/10 HR Fuse size 20/10 A 7

WATTAGE Unit: W ITEM SPECIFICATION Headlight HI 30 2 pcs. LO 30 2 pcs. Brake light/taillight 21/5 Reverse indicator light 3 Neutral indicator light 3 Engine coolant temp. indicator light 3 BRAKE + WHEEL ITEM STANDARD/SPECIFICATION LIMIT brake pedal height 0 10 (0 0.4) Brake caliper cylinder bore 32.03 32.08 (1.2610 1.2630) Brake caliper piston diam. 33.96 34.01 (1.3370 1.3390) 31.948 31.998 (1.2578 1.2598) 33.878 33.928 (1.3338 1.3357) Brake fluid type DOT 4 Brake disc thickness Brake disc runout ( & ) Master cylinder bore Master cylinder piston diam. 2.8 3.2 (0.110 0.126) 3.8 4.2 (0.150 0.165) 12.700 12.743 (0.5000 0.5017) 14.000 14.043 (0.5512 0.5529) 12.657 12.684 (0.4983 0.4994) 2.5 (0.098) 3.5 (0.138) 0.30 (0.012) 13.957 13.984 (0.5495 0.5506) Turning radius 3.1 m (10.2 ft) Toe-in (with 75 kg, 165 lbs) 5 ± 4 (0.20 ± 0.16) Camber 0.9 Caster 8.5 Wheel rim size 10 5.5 AT 9 8.0 AT Tire size AT22 7R10 AT20 10R9 Tire type DUNLOP: KT331 DUNLOP: KT335 Tire tread depth 4.0 (0.16) Wheel axle runout 4.0 (0.16) 6.0 (0.24) 8

SUSPENSION TIRE PRESSURE VEHICLE LOAD CAPACITY LIMIT: 110 kg (243 lbs) FUEL + OIL shock absorber spring pre-load adjustment 287.7 (11.327) suspension damping Rebound 1 and 1/2 turns out force adjuster Compression 1 and 3/4 turns out shock absorber spring pre-load adjustment 233 (9.173) suspension damping Rebound 1 and 1/2 turns out force adjuster Compression 2 turns out COLD INFLATION TIRE PRESSURE kpa kgf/cm 2 psi FRONT 30 0.30 4.4 REAR 27.5 0.275 4.0 ITEM SPECIFICATION NOTE Fuel type Use only unleaded gasoline of at least 87 pump octane (R/2 + M/2) or 91 octane or higher rated by the research method. Gasoline containing MTBE (Methyl Tertiary Butyl Ether), less than 10% ethanol, or less than 5% methanol with appropriate cosolvents and corrosion inhibitor is permissible. Fuel tank capacity including reserve 10.0 L (2.6/2.2 US/lmp qt) reserve 2.7 L (0.7/0.6 US/lmp qt) Engine oil type * SAE 10W-40, API SF/SG or SH/SJ with JASO MA Engine oil capacity Change 2 000 ml (2.1/1.8 US/lmp qt) Filter change 2 100 ml (2.2/1.8 US/lmp qt) Overhaul 2 200 ml (2.3/1.9 US/lmp qt) 9