Back Cover. Front Cover CATALOGUE. Perth Brisbane Melbourne Sydney

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1 Back Cover Fusion provides totally integrated solutions in plastics engineering, piping systems and services. Fusion fabricates, installs and offers project management services, as well as stocks and sells plastic piping systems including: pipes, fittings, valves, actuation and flow control. If you are in mining, oil and gas, water treatment, industrial, chemical processing, infrastructure, shipping, or the food and beverage industry; Fusion has you covered. CATALOGUE Front Cover Perth Brisbane Melbourne Sydney C A T A L O G U E

2 Plastic Piping Systems And Products For Australian Industry Fusion is an Australian owned company that focuses on providing plastic products and services to the mining, water treatment, chemical processing and onshore/offshore oil and gas industry throughout the world. Fusion is also proud to be the distributor for the +GF+ Georg Fischer range of world class plastic piping systems. Together with Georg Fischer s extensive logistical and technical support, Fusion is the number one choice in Australia for supporting the increased use of plastics in today s industry. Fusion s has extensive manufacturing and warehousing facilities in Perth and Brisbane, and a highly flexible mobile workforce. Fusion can provide high quality products and services in the following areas: Supply of plastic piping system products: Pipe, fittings, valves, instrumentation in PE, PP, PVC-U, CPVC, ABS and PVDF. Supply and install plastic piping systems to support new projects and maintenance of existing plants. Manufacture of the Fusion range of plastic tanks and bunds for water and chemical storage. Manufacturing of plastic products: Pipe spooling, chemical dosing and sampling panels, launders, chutes, and machine guards, electro-winning cells and wind deflectors. Lining plastics for the bulk materials industry. In-house design of plastic tanks and products to client specification.

3 Total Package Solutions DESIGN PROCESS Fusion has the capability to deliver complete, integrated solutions in plastics engineering, piping systems and services. Fusion offers the unique combination of services as a supplier, fabricator, installer and project manager of plastic piping systems and pipelines throughout Australia. Piping Systems + Tanks + Fabrication + Installation + Commissioning Tanks Project Services Piping Systems Fusion can design and fabricate plastic products to your specifications. + + Tanks made to your specifications. + + Manufactured using Rochling HDPE sheet or PP sheet year design Iife across a wide range of hazardous chemicals. + + Full flexibility in size and shape. + + Fully compliant with Australian Standards. + + Complete with bunds, site glass, manhole. + + Full weld identification and traceability. + + Supply and installation of plastic piping systems. + + Chemical processing pipe work. + + Mine site bore lines. + + Firemain systems. + + Water treatment skid pipe work. + + Schedule 80 UPVC/ CPVC: Full UV stability for chemical conveyance. + + PP, PVDF and HDPE. + + Dual containment. + + Manual /actuated control valves. + + Signet instrumentation. Using finite element analysis we can even predict operating conditions and performance over time before fabrication starts. Fabrication Services Find out about Fusion at: + + Pipe spooling HDPE / PP / PVDF. + + Launders / Chutes / Precipitators. + + Chemical dosing panels. + + Machine guards. + + Pre-fabrication design and testing using finite element analysis to predict material longevity.

4 Plastic Fabrication Equipment Hire Fusion has the capacity to manufacture, install and project manage the delivery of plastic piping systems and pipelines throughout Australia. We offer solutions to a broad range of industries including mining, water treatment, chemical processing and storage, industrial, infrastructure, shipping and food & beverage. Our capabilities include the design and manufacture of: + Pipe spooling + Tanks + Launders / chutes + Machine guards + Dosing panels + Precipitators + Electrowinning cells + Cut to size sheet & rod + Pontoons, sea cages + Machined plastics Fusion provides an extensive range of quality plastic welding machines to suit the majority of plastic welding applications. We offer state of the art equipment that has been tested and serviced to ISO9001 quality standards. Plastic Welding Machines: + Butt-fusion welding + Electro-fusion + Socket-fusion + Extrusion guns + Rotary peelers Others: + Generators + Telehandlers + Elevated work platforms Our terms are flexible and we can arrange delivery Australia wide. Contact us - our team have the experience and knowledge to help and advise on your requirements.

5 Online Store fusionaus.com Project Services The only online store for the supply of world class plastic piping systems in Australia. 24/7 Buying Service Complete online buying service: + Secure + Convenient + Simple + OCI compliant* One stop shop for: + Plastic pipe and fittings + Valves + Tanks + Welding equipment + Weld rod + Plastic sheet + Machined items + Material types: Pipe: PE, PP, PVDF, PVC-U, CPVC, ABS Sheet: PE, PP, PVC-U, UHMW *The Fusion Online Store is both OCI and cxml compliant. OCI (Open Catalogue Interface) allows SAP e-procurement modules to connect to a Cat Tech catalogue. It enables business systems to transact with each other electronically negating hard paper documentation such as Purchase Orders, Shipping Notices and Invoices. cxml compliance enables interface with the Oracle iprocurement module. Fusion provides services ranging from engineering and design through to total project management. This applies to clients executing projects that include plastic piping systems and plastic piping products. Fusion operates throughout Australia with offices and workshop facilities in Perth, Brisbane and Melbourne. Fusion provides services in + Supply and installation of plastic piping systems + Mine site bore lines + Chemical processing pipe work + Dual containment systems + Tailings lines + Dewatering lines + Firemain systems + Water treatment skid pipe work With an extensive pool of butt fusion, socket fusion, electro-fusion and extrusion welding machines, as well as a highly experienced, qualified and certified team of site personnel; Fusion can assist with any project in the field of plastic piping systems and plastic tank installation.

6 Plastic Tanks Plastic Tanks Fabricated Tanks All tanks are designed and fabricated under strict quality control to client specifications. Tanks can be supplied with a design summary and test certificates for traceability and quality assurance. What is RITA 2.0? Australian designs, backed by over 50 years of German plastics technology. Using the latest in German design software and CNC butt-welding technology, Fusion can offer customised plastic tanks designed to suit your specifications. We offer: + Custom tanks made to specific requirements and specifications + Fabricated or roto moulded + Full flexibility - any size, any shape + Design to European Standards DVS 2205 and EN Complete with bunds, sight glass, manhole + Butt welded tanks with weld identification and traceability + Compliant with Australian Standards + 10 year design life RITA 2.0 is a program for calculating freestanding, round and rectangular, non-pressurised thermoplastic tanks for the storage of liquids. RITA 2.0 takes into account internationally recognized Standard DVS 2205 Part 1-5 of the DVS Deutscher Verband Für Schweißen Und Verwandte Verfahren e.v (The German Welding Association for Welding and Associated Procedures) in Dusseldorf. RITA produces a static printout with a detailed description of the planned tank. Tank Fittings: All tank fittings by Georg Fischer +GF+. These include: +GF+ valves, pipes and fittings +GF+ site glass assembly +GF+ SIGNET level sensors Applications include: + Water tanks + Chemical storage tanks + Food and beverage tanks + Boat tanks Contact our estimating department with your requirements. We look forward to providing you with a detailed proposal to suit your requirements.

7 Piping Systems Authorised distributor of: Fusion offers a total package solution for plastic piping systems. Fusion s range of products include: pipes, fittings, valves, actuation and flow control. These create long term, corrosive free environments that suit the conveyance of a range of fluids in water treatment, chemical processing, desalination, mining, building and food and beverage. Fusion s capacity to deliver a high level of technical assistance and develop to special requirements provides a service unsurpassed by any other in the industry. Services include: + Distributor of plastic piping systems + Automation, measurement and process control + Wide selection of manual/actuated valves + Secondary containment piping systems + Instaflex, portable water piping system + Local inventory to support large projects + Welding equipment distribution + Supplier of fusion weld-rod + Convenient online store Plastic Piping Systems include: Plastic Type PVC-U Schedule 80 CPVC Schedule 80 ABS PVDF PP PE Solvent Cement Butt Fusion Socket Fusion Electro Fusion Fusion Online Store fusionaus.com

8 Material Data Sheet PVC-U BS Inch Max Pressure Rating (PN) Based on 20 C Water PN15 3/8-6 PN12 1/4-4 PN9 2-8 Main Contents Contents PVC-U METRIC PE PN mm PN mm PN mm PN10 PN16 PVC-U 21 Schedule 80 Pipe & Fittings 22 British Standard Fittings 29 Large Bore Metric Pipe & Fittings 34 Valves & Automation 36 CPVC ABS BS INCH ABS METRIC PN16 1/2-6" PN " PN15 Class E 3/8-4 PN12 Class D 6 PN9 Class C 1-8 PN 10 d32-d225 PN6 d250-d315 PE 47 Dimension Chart 48 Moulded Fittings 50 Electrofusion 64 Pipe & Fabricated Fittings 73 CPVC 81 Schedule 80 Pipe & Fittings 82 Valves & Automation 88 Material Data Sheet All values are at a design (safety) factor between 1.25 & 2. Operating Temperature Attributes ABS 97 Pipes & Fittings 98 Valves Color Jointing Density Accessories 105 PE mm PVC-U 6-400mm 3/8-8 Dark Grey Tangit 1.38 Easy and fast to joint, very good chemical resistance Black Butt, socket & electro Fusion, compression 1.5 UV-Resistant, flexible and strong at low temperatures, high impact strength Pipe Clips 106 Solvent Cement and Cleaner 107 Machines and Tools 108 Backing Rings & Gaskets 109 CPVC 1/2-6" Light Grey Tangit 1.03 Very Good chemical resistance and higher temperature resistant than PVC-U Conversion Charts 110 Contact 113 ABS [d250 - d315 operating temperature +40 c] mm 3/8-8 Mid Grey Tangit Excellent for cold water and chilled applications 0.95

9 Temperature Range 0 c - 60 c Pressure Rating 0-16 Bar PVC-U Jointing Technology Solvent cementing Main Applications Water treatment Chemical process industry Shipbuilding Utilities Unplasticised Polyvinyl Chloride

10 To Place or open this file in other applications, it should be re-saved from Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. To Place or open this file in other applications, it should be re-saved from Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Temperature and Pressure Georg Fischer PVC-U Pressure Pipe Systems The permissible working temperature range for PVC-U pipe systems is from 0 C to 60 C. Pressure ratings of pipe and fittings are most often quoted at a temperature of 20 C. They can be used at higher temperatures but, if the temperature is increased then the pressure must be reduced. PVC-U Contents Schedule 80 Pipe & Fittings 22 Large Bore Metric Pipe & Fittings 34 Properties PVC-U (unplasticised polyvinyl chloride) is the most widely used plastic in pipe installations. It is suitable for both interior and exterior applications, as well as buried pipelines. It has excellent chemical resistance and a smooth bore. This eliminates build-up of scale and gives good flow characteristics. It is odourless and tasteless; making it suitable for conveying drinking water and many food products. It has good abrasion resistance and weathering qualities as well as good thermal and electrical insulation. PVC-U is light and clean to handle and can be easily jointed. Chemical Resistance PVC-U is resistant to most solutions of acids, alkalis, salts and solvents that can be mixed with water. However, it is not resistant to aromatic and chlorinated hydrocarbons. Detailed information about this plastic and it s chemical resistance can be obtained by contacting Fusion. Solvent Cements A satisfactory solvent cement must be used for jointing PVC-U pipe and fittings. We recommend TANGIT which is a gap-filling cement of thick consistency. Non gap-filling cements must never be used with Fusion s +GF+ Georg Fischer fittings and valves. Solvent cement creates a chemical bond between the pipe and the fitting. It is a simple and effective method for jointing. It is also permanent so please follow the correct procedure during the application of the cement. Joints made with TANGIT remain unaffected by almost all fluid for which PVC-U is suitable. However, prolonged exposure of the inside joint edge to any of the following acid concentrations may cause some deterioration of the cement bonding: Sulphuric acid over 70% Hydrochloric acid over 25% Nitric acid over 20% Hydrofluoric acid in all concentrations. Grey Schedule 80 Pipe 22 Clear Pipe Schedule Tee Elbow Elbow Socket 25 Reducer Coupling 25 Cap 25 Reducing Bush 26 Threaded Adaptor Reducing Bush 27 Van Stone Flange 27 Blind Flange 28 Male Threaded Adapter Socket 28 Threaded Adaptor Socket 28 British Standard Fittings 29 Female Threaded Adaptor Socket 29 Female Threaded Adaptor Spigot 29 Male Threaded Adaptor Socket 29 Male TOE Nipple Spigot 29 Hex Nipple 30 Cap 30 Branch Saddle BS Inch 30 Tank Adaptor 30 Hose Connector 31 Bend 90 Long radius 31 Tee Pressure Pipe 34 Tees Equal Bends 90 short pattern 34 Elbows Sockets Equal 35 Flange Adaptor 35 Valves & Automation 36 Ball Valve Type Type 546 Electric Actuator 37 Type 546 Pneumatic Actuator 38 Butterfly Valve Type Way Ball Valve Type Cone Check Valve Type Cone Check Valve Type Angle Seat Check Valve Type Adaptor Socket 42 Adaptor Union 42 Tee Technical Help Fusion s sales specialists will be pleased to help with solutions to technical problems and also give advisory assistance in the planning and installation of plastics pipeline systems. Cross 32 Stub Flange 32 Adaptor Socket 32 Adaptor Union 32 Union 33 Union Nut 33 Union End 33 21

11 Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Grey Schedule 80 Pipe Standard Length 5.8m Size Size Code I.D. mm O.D. mm Wall 15mm 1/2" H PG mm 3/4" H PG mm 1" H PG mm 1.25" H PG mm 1.5" H PG mm 2" H PG mm 2.5" H PG mm 3" H PG mm 4" H PG mm 6" H PG mm 8 H PG PVC-U Clear Pipe Schedule 40 Standard Length 3m Size Size Code O.D.mm Wall 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm mm mm mm mm PVC-U Clear Pipe is approximately 50% of Schedule 80 Pressure Rating. PVC-U Clear Fittings available to order. Pressure Rating of Pipe at Service Temperature (bar) Size 23 C 32 C 38 C 43 C 49 C 54 C 60 C 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" mm 3" mm 4" mm 6" " Figures for pressure rating at 23 C are rounded off from actual calculated values. Pressure ratings for other temperatures are calculated from 23 C values. 2. Pressure rating values are for PVC-U (12454-B) pipe. Most values are calculated from the experimentally determined long-term strength of PVC1 extrusion compounds. Moulding compounds may differ in long-term strength and elevated temperature properties from pipe compounds. Piping systems consisting of extruded pipe and moulding fittings may have lower pressure ratings than those shown here; particularly at the higher temperatures. Caution should be exercised when designing PVC-U systems operating above 40 C. 3. Pressure ratings provided are for solvent cemented systems. When adding valves, flanges or other components; the system must be de-rated to the rating of the lowest component. Pressure ratings: Moulded or cut threads are rated at 50% of solvent cemented systems; flanges and unions are 10 bar. For more information contact Fusion. 1. Figures for pressure rating at 23 c are rounded off from actual calculated values. Pressure ratings for other temperatures are calculated from 23 c values. lower pressure ratings than those shown here (particularly at the higher temperatures). Caution should be exercised when designing PVC-U systems operating above 40 C. 2. Pressure rating values are for PVC-U ( B ) pipe and for most values are calculated from the experimentally determined long term strength of PVC1 extrusion compounds. Because moulding compounds may differ in long term strength and elevated temperature properties from pipe compounds, piping systems consisting of extruded pipe and moulding fittings may have 3. Pressure ratings are provided for solvent cemented systems. When adding valves, flanges or other components, the system must be derated to the rating of the lowest component. 4. Schedule 80 PVC-U Pipe & Fittings comply with NSF 61, and Potable water regulations

12 Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Tee 90 PVC-U Socket Size Size PN Code kg HJ HN G Size Size PN Code kg L Z 15mm 1/2" mm 1/2" mm 3/4" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" Schedule 80 fittings are rated by temperature and size. 25mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" * Schedule 80 fittings are rated by temperature and size. 80mm 3" mm 3" mm 4" mm 4" mm 6" mm 6" mm mm PVC-U Elbow 90 Socket x Socket PVC-U Reducer Coupling Socket x Socket Size Size PN Code kg HJ HN G Size PN Code Ilb. each L N 15mm 1/2" /4 x 1/ /32 20mm 3/4" x 1/ /8 3/32 25mm 1" x 3/ /4 3/32 32mm 1.25" mm 1.5" mm 2" mm 2.5" Schedule 80 fittings are rated by temperature and size. 1-1/4 x /2 3/32 1-1/2 x /8 3/32 1-1/2 x 1-1/ /4 3/32 2 x 1-1/ /32 80mm 3" x /16 3/32 100mm 4" x /8 1/14 155mm 6" x /4 3-1/2 195mm 8" x /8 2-1/16 PVC-U Elbow 45 Socket x Socket PVC-U Cap Socket Size Size PN Code kg KJ KN J Size Size PN Code kg W 15mm 1/2" mm 1/ mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" Schedule 80 fittings are rated by temperature and size. 20mm 3/ mm mm mm mm mm * Schedule 80 fittings are rated by temperature and size. 80mm 3" mm mm 4" mm mm 6" mm mm mm

13 Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Reducing Bush Spigot x Solvent Socket PVC-U Threaded Adaptor Reducing Bush Spigot x NPT Female Thread Size Size Code kg Size Size Code kg L 20x15mm 3/4 x1/ x8mm 1/2"x1/4" x15mm 1 x1/ x10mm 1/2"x3/8" x20mm 1 x3/ x15mm 3/4"x1/2" x15mm 1.25 x1/ x15mm 1"x1/2" x20mm 1.25 x3/ x20mm 1"x3/4" x25mm 1.25x x15mm 1.25"x1/2" x15mm 1.5 x1/ x20mm 1.25"x3/4" x20mm 1.5 x3/ x25mm 1.25x1" x25mm 1.5 x x15mm 1.5"x1/2" x32mm 1.5 x x20mm 1.5"x3/4" x15mm 2 x1/ x25mm 1.5"x1" x20mm 2 x3/ x32mm 1.5"x1.25" x25mm 2 x x15mm 2"x1/2" x32mm 2 x x20mm 2"x3/4" x40mm 2 x x25mm 2"x1" x40mm 2.5 x x32mm 2"x1.25" x50mm 2.5 x x40mm 2"x1.5" x40mm 3 x x40mm 2.5"x1.5" x50mm 3 x x50mm 2.5"x2" x65mm 3 x x50mm 3"x2" x50mm 4 x x65mm 3"x2.5" x80mm 4 x x50mm 4"x2" x80mm 6 x x100mm 6 x x155mm 8 x PVC-U Van Stone Flange ANSI 150 Size Size Code kg No. of Holes Bolt d. Bolt Circle d. M R L N 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" Drilling Pattern: ANSI 150. Pressure rated by temperature and size. 65mm 2.5"

14 Schedule 80 Pipe & Fittings PVC-U Blind Flange British Standard Fittings Size Size Code kg No. of Holes Bolt Size Size PN Code kg L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" mm 3" mm 4" d. Bolt Circle d. M R L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 3" mm 4" mm 6" mm PVC-U Male Threaded Adapter Socket Socket x NPT Drilling Pattern: ANSI 150. Pressure rated by temperature and size. Schedule 80 fittings are rated by temperature and size. British Standard Fittings PVC-U Female Threaded Adaptor Socket Socket x BSP-Female Thread Size Size PN Code kg z s L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" PVC-U Female Threaded Adaptor Spigot Spigot x BSP-Female Thread Size Size PN Code kg z D L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" PVC-U Threaded Adaptor Socket Metric x BSP-Female Size Size Code 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" PVC-U Male Threaded Adaptor Socket Socket x BSP-Male Thread Size Size PN Code kg z s L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" PVC-U Male TOE* Nipple Spigot Spigot x BSP-Male Thread d R PN Code kg l 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 3" mm 4" TOE = Threaded One End 28 29

15 British Standard Fittings British Standard Fittings PVC-U Hex Nipple BSP-Male x BSP-Male Thread PVC-U Hose Connector BSP-Male x Hose Connection Size Size PN Code kg L s Size (R - d) PN Code kg l s 15mm 1/2" /4" 12mm mm 3/4" /8" 16mm mm 1" /2" 20mm mm 1.25" /4" 25mm mm 1.5" " 30mm mm 2" " 40mm PVC-U Cap BSP-Female Size Size PN Code kg D L s 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" PVC-U Branch Saddle BS Inch Saddle Single Branch d PN Code SP kg L L1 3x x x PVC-U Tank Adaptor Size Size Code D L L1 L2 L3 L4 G 10mm 3/8" /4" 15mm 1/2" " 20mm 3/4" " 25mm 1" " 32mm 1.25" " 40mm 1.5" " 50mm 2" " Top saddle with rubber gasket. Outlet with solvent cement socket. Provides Partial Tank Drain. End connection: Union with solvent cement socket. Gasket: Flat gasket EPDM. PVC-U Bend 90 Long radius Size Size PN Code kg Z D L 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 3" mm 4" mm 6" PVC-U Tee 45 Size Size PN Code kg z Z1 D L L1 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 3" mm 4" mm PVC-U Tee 45 ISO / DIN d PN Code kg z z1 D L L1 225mm mm Sizes 80mm, 100mm, 155mm are imported to order. Sizes 80mm, 100mm, 155mm are imported to order. Schedule 80 fittings are rated by temperature and size

16 British Standard Fittings British Standard Fittings PVC-U Cross Size Size PN Code kg z D L 20mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" Maximum working pressure: 12 bar (173lbf/ in²) at 20 C. PVC-U Union Size Size PN Code kg z1 z2 D L1 L2 G 15mm 1/2" " 20mm 3/4" " 25mm 1" " 32mm 1.25" " 40mm 1.5" " 50mm 2" " Union End: Solvent cement socket. Union Bush: Solvent PVC-U Stub Flange Size Size PN Code kg z L1 L D1 D 15mm 1/2" cement socket. EPDM O-Ring comes standard with union, VITON ORing available upon request. 20mm 3/4" mm 1" mm 1.25" PVC-U Union Nut 40mm 1.5" mm 2" mm 3" mm 4" mm 6" mm Size PN Code kg D G/Tr L 10mm 3/8" /4" 21 15mm 1/2" " 23 20mm 3/4" " 25 25mm 1" " 27 32mm 1.25" " 30 40mm 1.5" " 34 PVC-U Adaptor Socket Metric - Imperial Metric Size Imperial Size PN Code kg z L D 16mm 10mm 3/8" mm 15mm 1/2" mm 20mm 3/4" mm 25mm 1" mm 32mm 1.25" mm 40mm 1.5" mm 50mm 2" mm 80mm 3" Socket for connection of metric outside diameter pipe x Imperial Nominal bore pipe. 50mm 2" " 38 PVC-U Union End Size PN Code kg z L a b 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 100mm 4" PVC-U Adaptor Union Metric - Imperial Size (d - d1) PN Code kg z1 z2 D L1 L2 G 16mm 3/8" /4" 20mm 1/2" " 25mm 3/4" " 32mm 1" " 40mm 1.25" " 50mm 1.5" " 63mm 2" " Union End: Solvent cement socket (Metric). Union Bush: Solvent cement socket (Imperial). EPDM O-Ring comes standard, VITON O-Ring PVC-U Union End BSP-F Size Size PN Code kg z D D1 L 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" available upon request

17 Large Bore Metric Pipe & Fittings Large Bore Metric Pipe & Fittings Large Bore Metric Pipe & Fittings PVC-U Pressure Pipe 6m length DN d Code PN e PVC-U Tees Equal 90 ISO / DIN Size PN Code kg z D L PVC-U Bends 90 short pattern ISO / DIN d PN Code kg z D L PVC-U Sockets Equal ISO / DIN d PN Code kg z D L PVC-U Flange Adaptor Jointing face serrated, ISO / DIN d DN PN Code kg z D D1 L L1 * * * Fusion Online Store fusionaus.com PVC-U Elbows 45 ISO / DIN d PN Code SP kg z D L If you would like to shop for products from this catalogue, including large bore metric pipe and fittings, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after

18 Valves & Automation Valves & Automation Valves & Automation PVC-U Ball Valve Type 546 Solvent cement sockets PVC-U Ball Valve Type 546 Electric Actuator EA11 DN 10-50mm Size Size PN kv-value l/min (Δp=1 bar) EPDM Code VITON Code 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm kg PVC-U(DN) EPDM 240V 50-60Hz EPDM 24V AC/DC FPM 240V 50-60Hz FPM 24V AC/DC 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" EA21 DN 10-50mm Control range < 90. Control time 5s/< mm mm Size Size D H H1 H2 L L1 L2 L4 L5 L6 z 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm mm mm Stainless steel threaded inserts are available for mounting of Type 546 Ball valves. Valves are available with lockable handle. Valves can be actuated. Size Size EPDM 240V 50-60Hz EPDM 24V AC/DC FPM 240V 50-60Hz FPM 24V AC/DC 10mm 3/ mm 1/ mm 3/ mm mm mm mm EA31 DN mm EPDM 240V EPDM 24V FPM 240V FPM 24V Size Size 50-60Hz AC/DC 50-60Hz AC/DC 65mm 2.5" Control range < 90. Control time 5s/< 90. Control range < 90. Control time 5s/< mm 3" mm 4"

19 Valves & Automation PVC-U Ball Valve Type 546 Pneumatic Actuator EPDM Seals With Manual Override Size Size FSC FSO D/A 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" Control range < 90. Control time 1-2s/<90. Stroke limiter available. PVC-U Butterfly Valve Type 567 Hand lever with ratchet settings Size Size PN kv-value l/min Δ p=1 bar EPDM Code VITON Code kg 50mm 2" mm 2.5" mm 3" mm 4" mm 6" kg 195mm 8" kg Valves & Automation EPDM Seals Without Manual Override Size Size FSC FSO D/A 10mm 3/ mm 1/ mm 3/ mm mm mm mm mm mm mm FPM Seals With Manual Override Size Size D d2 H H1 H2 H3 L L1 L2 Q1 Q2 50mm mm mm mm mm mm Wafer style suits all flanges. Can be actuated. Size Size FSC FSO D/A 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" FPM Seals Without Manual Override Size Size FSC FSO D/A 10mm 3/8" mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" mm 3" mm 4"

20 Valves & Automation Valves & Automation PVC-U 3-Way Ball Valve Type 543 Horizontal L-port with solvent cement sockets PVC-U Cone Check Valve Type 561 Solvent cement Size Size PN EPDM FPM D L L2 z 3/8 10mm /2 15mm /4 20mm mm mm mm mm Size Size PN EPDM FPM D L L2 z 1/2 15mm /4 20mm mm mm mm mm mm mm British Standard. Pneumatic or electric in different positions usable 4 100mm For easy installation actuators are available as a clip-on ring. and removal (valve end separately. Integrated stainless steel New DN65-DN100 Flow-optimized return Z-length, end connectors and union nut are compat- Angle of operation 360 mounting inserts. Designed for easy installa- cone, double guided. and union nuts not com- ible with type 546). without turn limiter. Delivery status A-C tion and removal. For vertical installation. patible with type 360. Ball seals are PTFE. Turn limiter 90 enclosed, opened, see flow scheme. Sealing at a minimum Compact installation water column of 2m. length, same as ball valve PVC-U 3-Way Ball Valve Type 543 Horizontal T-port with solvent cement sockets Vibration free even at high flow velocity. type 546. Size Size PN EPDM FPM D L L2 z 3/8 10mm /2 15mm /4 20mm mm mm mm mm PVC-U Cone Check Valve Type 562 Solvent cement sockets Inch BS Size Size PN EPDM FPM D L L2 z 1/2 15mm /4 20mm mm mm mm British Standard. For easy installation and Pneumatic or electric actuator available sepa- in different positions usable as a clip-on ring. 2 50mm mm removal (valve end and union nut are compatible with type 546). rately. Angle of operation 360 without turn limiter. Integrated stainless steel mounting inserts. Delivery status A-B-C 3 80mm mm Ball seals PTFE. Turn limiter 90 enclosed, opened, see flow scheme. New DN65 - DN100. Sealing at a minimum Compact installation PVC-U Diaphragm Valve Type 514 Solvent Cement Sockets Spring loaded (spring made of stainless steel ). water column of 1m. Vibration free even at high flow velocity. length, same as ball valve type 546. Z-length, end connectors Size Size PN EPDM PTFE/ EPDM FPM 1/ D L L2 z Spring available in other materials. Designed for easy installation and removal. Flow-optimized return cone, double guided. For horizontal or vertical installation. and union nuts not compatible with type / British Standard. Double flow rate compared to predecessor. One housing nut replaces four screws. Handwheel has built-in locking mechanism. Easy installation and removal. Short overall length. Self adjusting multifunctional module with integrated limit switches. PN16 available as a configuration

21 Valves & Automation PVC-U Angle Seat Check Valve Type 303 Metric Spigots Size Size PN kv-value l/min Δ p=1 bar EPDM Code VITON Code kg 15mm 1/2" mm 3/4" mm 1" mm 1.25" mm 1.5" mm 2" mm 2.5" mm 3" Size Size D L L1 L2 H 15 mm 1/ mm 3/ mm mm mm mm mm mm PVC-U Adaptor Socket Metric - Imperial Metric Size Imperial Size PN Code kg z L D 16mm 10mm 3/8" mm 15mm 1/2" mm 20mm 3/4" mm 25mm 1" mm 32mm 1.25" mm 40mm 1.5" mm 50mm 2" mm 80mm 3" mm 100mm 4" PVC-U Adaptor Union Metric - Imperial Size (d - d1) PN Code kg z1 z2 D L1 L2 G 16mm 3/8" /4" 20mm 1/2" " 25mm 3/4" " 32mm 1" " 40mm 1.25" " 50mm 1.5" " 63mm 2" " Socket for connection to metric outside diameter pipe x imperial nominal bore pipe. Union End: Solvent cement socket (metric). Union Bush: Solvent cement socket (imperial). EPDM O-Ring comes standard, VITON O-Ring available upon request. Fusion Online Store fusionaus.com If you would like to shop for products from this catalogue, including valves and automation, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after. 42

22 Temperature Range -50 c c Pressure Rating PE 6-10 bar gas bar water Jointing Technology Electro Fusion Butt Fusion Socket Fusion Main Applications Excellent for transferring water and gas PolyEthylene

23 Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Georg Fischer PE Pressure Pipe Systems General Information Polyethylene has a chemical formula of H(CH 2 -CH 2 ) n H; an environmentally friendly hydrocarbon product. PE is a nonpolar material making it insoluble in common solvents and hardly swells. Therefore solvent cements cannot be used with PE. The appropriate jointing method for this material is welding. For piping installations, Fusion offers three welding techniques: butt fusion, socket welding and electrofusion. Electrofusion is preferred for piping systems transporting gas, water, compressed air or other less aggressive media. Butt and socket welding are preferably used on a diameter-specific basis. Polyethylene comes in grades classified by their internal pressure resistance in PE80 (MRS 8 MPa) and PE100 (MRS 10 Mpa). PE is most commonly used for buried gas and water lines. Also, building technology and industrial piping installations make use of this material. PE is a hydrocarbon of high molecular weight and shows a high resistance against chemical attack. It is resistant to acids, alkaline solutions, solvents, alcohol and water. However, fat and oil swell PE slightly and it is not resistant against oxidising acids, ketones, aromatic hydrocarbons and chlorinated hydrocarbons. direct sunlight over a long period of time, it will be damaged by the short wave UV portion of sunlight together with oxygen in the air, causing photo-oxidation. Black polyethylene grades are effectively stabilised against UV light by adding carbon black. PE also has excellent resistance against abrasion This makes it useful in numerous applications for transporting solids and slurries. For more detailed chemical resistance information please refer to tools such as ChemRes Plus (available online from goo.gl/npvs3) or contact Fusion via at info@fusionaus.com. Thermal properties Polyethylene pipes can be used at temperatures ranging from -50 C to +60 C. At higher temperatures, the tensile strength and stiffness of the material is reduced. Please consult a pressure-temperature diagram (Which you can find here: goo.gl/fyiol). For temperatures below 0 C, it must be ensured that the medium does not freeze, consequently damaging the piping system. PE allows for higher thermal expansion than metal. Fusion s PE has a coefficient of linear thermal expansion of 0.15 to 0.20 mm/m K; 1.5 times greater than that of PVC. The thermal conductivity is 0.38 W/m K. A PE piping system is notably more economical than a system made of a metal like copper. Advantages Low weight. Outstanding flexibility. Good abrasion resistance. Corrosion resistance. Highly impact resistant (even at low temperatures). Good chemical resistance. Safe and easy jointing by welding. Excellent cost-performance ratio. Great chemical, weathering, and abrasion resistance. PE Contents PE Dimension Chart 48 Moulded Fittings 50 Elbow Elbow Tees 90 Equal 52 & 53 Tees 90 Reducing 54 & 55 Concentric Reducers Caps 60 & 61 Flange adaptors 62 & 63 Electrofusion 64 Coupler 64 Elbow Elbow Tee 90 Equal 66 Tee 90 Reducer 66 Reducer 67 End Cap 67 PE100 / Brass Transition Couplers 68 PE100 / Brass Transition Elbows PE100 / Brass Transition Coupler 70 PE100 / Brass Transition Elbow PE100 / Stainless Steel Transition Couplers 70 & 71 PE100 / Stainless Steel Transition Elbows Branch Fittings 72 Pipe & Fabricated Fittings 73 Pipe 73 & 74 Sweep Bends Sweep Bends If polyethylene is exposed to 47

24 PE Dimension Chart PE100 Polyethylene To AS 4130 Standard Dimensions & Weight SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 PN 8 PN 10 PN 12.5 PN 16 PN 20 OD Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Fusion Online Store fusionaus.com If you would like to shop for products from this catalogue, including PE pipe, fittings and valves, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after. 48