1/10page. Standard number MW35C. Date of publish 01/01/2014. Date of Revision. Approved. Approval Examination Issue. Publish

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1 1/10page Standard name MW35C Standard number CX Date of publish 01/01/2014 Date of Revision Approved Publish Approval Examination Issue Yonghong WAN Mingsheng LIU Ping HUANG

2 2/10page Revision form TYPE: MW35C CODE: CX DATE REVISION ITEM New publishing

3 3/10page 1.Scope This Standard specifies thermal class 200 MW35C enameled copper wires to be used in windings and wirings of electric machines and apparatus, electric communication equipment, electronic equipment and electrical instruments. 2.Classes and Symbols The wires are classified according to the conductor and thickness of film, and the classes and symbols is as Table 1. Table 1 Class Class Heavy film Polyester over coated with polyamideimide enameled copper wire Class Single film Polyester over coated with polyamideimide enameled copper wire Symbol MW35C HY MW35C SL 3.Thermal Class TI:200 4.Characteristics The characteristics of the wires shall comply with Table 2, when tested in accordance with 6.

4 4/10page Table 2 Test Method Test items Characteristics Test requirements Clause Used Dimensions Comply with Attached Table4 6.1 Pinhole Single Class Heavy Class 5Max 3Max L=5M 6.2 AWG Size Elongation Mandrel Winding Flexibility Adhesion The coating shall show no crack on the conductor No cracks visible in the film such as to expose the conductor 14~20 20% 3d 21~30 15% 1d 20%(Or to ~44 its breaking point,whic hever is less) 3d 6.4 Abrasion Comply with Attached Table 6.5 Breakdown Voltage Comply with Attached Table4 6.6 Cut through Not cut through at 300, 2min 6.7

5 5/10page Continuous Table 2 Test items Heat shock resistance Solvent resistance Characteristics No cracks visible in the film such as to expose the conductor No bubbles or blisters visible in the film, with nail or 2H, film shall not be peeled off to expose the conductor Test Methosd Test requirements Elong-at ion AWG Size Mandrel Winding 14~30 20% 3d 20%(Or to its 31~44 breaking point, 3d whichever is less) The specimen shall be heated to220±5 in 3d for half an hour Clause Used 6.8 Pencil method 6.9 Conductor Resistance Comply with Attached Table Elongation Comply with Attached Table Conductor, Insulating Film and Appearance 5.1 Conductor The conductor for class-2 shall be copper wire specified in JISC 3103-Annealed Copper Wires for Windings of Electric Machines. 5.2 Insulating Film The insulating film of the wire shall be made by baking polyurethane and over coated with polyamide insulating varnish for enameled wires on the conductor uniformly. The film shall be harmless to the conductor and shall have sufficient durability. 5.3 Appearance No scratches, to be smooth surface and uniform luster and hue, not sticky, not to be readily scratched off by fingernail Testing Methods. The wire shall be wind the bobbin, no cracks and dirt visible on appearance. 6.Test methods

6 6.1 Dimensions This shall comply with of NEMA.MW Pinhole This shall comply with 6.1 of JISC Flexibility This shall comply with of NEMA.MW Adhesion This shall comply with of NEMA.MW Resistance to abrasion This shall comply with of NEMA.MW Breakdown Voltage This shall comply with of NEMA.MW Resistance to out through This shall comply with of NEMA.MW Heat shock resistance This shall comply with of NEMA.MW Solvent resistance This shall comply with of NEMA.MW Conductor resistance This shall comply with NEMA.MW Elongation 7.Inspection This shall comply with of NEMA.MW1000 6/10page Inspection shall be made on the following items by the testing methods of 7 (1) Appearance (2) Dimensions (3) Pinhole (4) Flexibility (5) Adhesion (6) Resistance to abrasion (7) Breakdown voltage (8) Cut through (9) Heat shock resistance (10) Solvent resistance (11) Conductor resistance (12) Elongation

7 8. Packing and Net Weight per coil 8.1Packging 7/10page The wire shall be wound, without slackness or tangle, on a bobbin of suitable size according to the conductor diameter (comply with table 3). 8.2 Net Weight per Coil The net weight per coil shall comply with Table3. Conductor diameter 0.160~0.051 (34#~44#) 0.361~0.180 (27#~33#) 0.511~0.404 (24#~26#) 1.628~0.574 (14#~23#) Table 3 Bobbin type PT-4 PT-10 PT-15 PT-25 Net weight Per coil (kg) Designation of Product The product shall be designated by the class and conductor diameter, or by the symbol and conductor diameter. Example: Class Heavy MW35C enameled copper wire 0.160(AWG34#) mm color of nature or MW35C HY AWG34# 10.Marking The bobbin or container shall be marked at a suitable place with the following items: (1) Class or symbol (2) Conductor diameter (3) Manufacturing Number (4) Net weight (5) SHING SHUN MAGNET WIRE CO., LTD (6) Year and month of manufacturing

8 8/10page 11.Magnet Wire Test Report Test report is must when make lot. 12.Keep method and valid time 12.1 Keep method (1) Pulling down is not allowed (2)Beware of collision and fall (3)Put the goods in dry environment, wet degree: 40%~75% 12.2 Valid time 13.Factory Valid for two years SHING SHUN MAGNET WIRE CO., LTD for CnC TECH, LLC

9 9/10page Table4 MW35C HY AWG Size Diameter Conductor Tolerance Minimum Film thickness Maximum Overall Diam. Minimum Dielectric Breakdown Voltage (v) Minimum Elongation (%) Maximum Conductor Resistance 20ºC (Ω/KM) Unit weight in meters (m/kg) 10# / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # /

10 10/10page Continuous Table4 MW35C SL AWG Size Diameter Conductor Tolerance Minimum Film thickness Maximum Overall Diam. Minimum Dielectric Breakdown Voltage (v) Minimu m Elongatio n (% ) Maximum Conductor Resistance 20ºC (Ω /KM) Unit weight in meters (m/kg) 10# / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # / # /

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