READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS
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- Μεθόδιος Ελευθερόπουλος
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3 READ OPERATOR S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decals Engine Deck Group " Mower Deck Hydraulics Group " Mower Deck Upper Handles & Controls Wiring Diagrams
4 Part Description Req'd. 36 MOWER DECK Part Description Req'd Front Deck w/decals & dogleg (36") Powder metal bearing Deck weldmt (36 ) /8-16 x 3/4 HH capscrew Baffle wldmnt, dogleg Idler pulley (heavy duty) Screw, 5/16-18 x 5/ Cutter Housing Complete /16-18 Whizlock nut /16-18 x 1 HH capscrew Engagement arm w/bushing (36 ) Guard, bottom Grease Zerk, 1/8 NPT straight Retaining ring Grease Zerk, 1/4-28 straight Bearing Knob, belt cover Cutter housing Quick pin, 10" caster Spacer, 10 caster /16-18 Nyloc hex nut Tube, spindle /8-16 x 1 HH capscrew Spacer /8-16 whizlock nut Flange, thrust bearing Ring, push-on 7/ Retaining washer, sheave /8 Disc spring washer Pulley /16 x 1 Clevis pin /8-18 UNF hex nut Yoke /8-18 x 8 HH Capscrew (Gr 5) Cotter hairpin Key, 1/4 x 3/16 x 1 1/ E-Ring for.875 rd Spacer, blade drive /8-16 x 2 capscrew /8 Spring disc washer Blade, Notched air foil (36") Engagement bushing Blade, Solid air foil (36") Eye bolt (left hand thread) Blade, Mulching (36") Turnbuckle body Blade, Low Lift (36") optional Eye bolt (right hand thread) Washer, special Assist arm (36 ) /2 spring lockwasher Screw, 5/16-18 X /2-13 Hex nut Assist arm linkage /2-13 x 6 HH capscrew Caster/mount, complete Washer, spindle Caster wheel support w/bearings Wheel & tire, complete Caster wheel support wldmnt Wheel & hub /16 Spring disc washer Tire, 9 x ply Spacer Roller bearing Housing w/brg, Spacer and Ring Bushing Wshr, flat std 5/ Drive belt (to blades) 36" Model Rod, brake Setscrew, 5/16-18 x 3/ Spring /16-18 x 1 1/4 HH capscrew Spring, compression Spacer, front caster Spacer, flanged Stud, belt shield (short) Nut, nyloc ¼ Stud, belt shield (long) Pad/spring assy Shield w/decals, 36" Metro Screw, HHCap ¼-20 X 3/ Shield weldmt, 36" Metro Tube, pivot Washer, belt cover mount Wshr, flt SAE 5/ Fork wldmnt, caster E-ring Caster wheel assembly Rivet, pop.188 x Chute Nut, nyloc ¼-20 thin Pad, Brake... 1 Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36 ) Cutter housing complete includes sheave, washer, and nut and does not include blade. Deck weldment does include welded in flow control baffles. Use antisieze on Bore of Sheaves Exmark red touch up spray paint - P/N
5 36 MOWER DECK - 3 -
6 48 MOWER DECK Part Description Req'd. Part Description Req'd. * Front Deck w/decals & dogleg (48") Zerk 1/4-28 strt... 1 * Deck Weldmt, (48 ) /8 Flatwasher Baffle, dogleg Rivet, pop.188 x /16-18 x 5/8 HH capscrew Pad, brake /16-18 Whizlock nut Chute wldmt /16-18 Nyloc hex nut Tube, pivot /8-16 x 1 1/4 HH capscrew Washer, Flat Std 5/ /8-16 whizlock nut Rod brake 48 LH /8 disc spring washer Pad/spring assy /16 x 1 Clevis pin /16 SAE flat washer Yoke Pulley, idler (heavy duty) Idler pulley "V" Drive belt (main deck) 48" E-Ring for.875 rd Spacer, flanged Blade, Notched air foil (48") Bushing Blade, Solid air foil (48") /16-18 x 1 HH capscrew Blade, mulching (48") Spacer Blade, Low Lift (48 ) optional Housing w/brg, Spacer and Ring Assist arm linkage Caster/mount, complete Setscrew, 5/16-18 x 3/ Caster wheel support w/bearings /8-16 x 2 3/4 HH capscrew Caster wheel support wldmnt Nut, nyloc ¼ Grease zerk, 1/8 N.P.T Idler pulley Flange, thrust bearing Cutter Housing Complete Spacer, 10" caster Guard, bottom Caster wheel assembly Retaining ring Fork wldmnt, caster Bearing Spacer, front caster Cutter housing Wheel & tire, complete /8-16 x 2 HH Capscrew Wheel & hub Cutter spindle tube Tire, 9 x ply Spacer Roller bearing Nut, nylock 3/ Bushing Key, 1/4 x 3/16 x 1 1/ Washer, belt cover mount Pulley /8-16 x 3/4 HH capscrew /8 Spring disc washer /2-13 x 6 HH capscrew /8-18x8 HH Capscrew(Gr5) /2-13 Hex nut Spacer, blade drive /2 spring lockwasher Washer, retainer (sheave) Washer, special Assist arm (48 ) Quick pin, 10" caster /8-18 UNF hex nut Stud, belt shield (short) Engagement bushing Stud, belt shield (long) Eye bolt (left hand thread) Knob, belt cover Turnbuckle body Shield w/decals 48" Eye bolt (right hand thread) Shield weldmt, 48" Spring, compression Spacer, belt guide Cotter hairpin /8-16 x 1 HH capscrew Washer, spindle Spring 5sp/dr idler Screw, 5/16-18 X E - ring Powder metal bearing /4-20 X 3/4 HH capscrew Washer, Sprg Disc 5/ Ring, push-on 7/ Engagement arm w/bushings (48 ) /8-16 x 3 1/4 HH capscrew / /4 HH capscrew Nut, nyloc ¼ Use Pro-lock Nut Type (p/n ml tube) on the setscrews Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N s MK483 Exmark red touch up spray paint - P/N * Deck weldmt does include welded in flow control baffles. Cutter housing complete includes sheave, washer, and nut and does not include blade. Use antisieze on bore of sheaves
7 48 MOWER DECK - 5 -
8 ENGINE DECK GROUP Part Description Req'd. Part Description Req'd Key, woodruff 1 x 1/ Key, 5mm sq. x 25mm Nut, slotted 3/ Screw, 5/16-18 x 1 ½ HHCS Pin, cotter 9/64 x 1-1/ Bushing - Idler pivot Nut, wheel 1/ /8-16 Whizlock Nut Tire & Wheel Assembly Pulley, pump drive Tire 16 x Deck, engine wldmt Wheel Bolt,.500 x 1.75 (shoulder) Hub, tapered (4 bolt)w/studs Zerk Stud, wheel 1/ Bellcrank assy. w/zerk Screw, whizloc 3/8-16 x 3/ Bellcrank weldmt Screw, 3/8-16 x Hairpin Washer, 3/8 spring disc Linkage, blade engagement Mount, motor (36 ) Nut, nylock 5/ Mount, motor (48 ) Spring, compression Washer, spacer Bellcrank Washer, swivel Screw, 5/16-18 x Washer, 5/16 spring disc Switch, blade engagement Washer, 7/16 spring disc Nut nylock Σ Sheave, blade drive (48 ) Bracket, switch Sheave, blade drive (36 ) Screw, x 5/ Setscrew, 5/16-18 x Screw, 1/4-20 x 5/ Key, 1/4 sq. x Screw, 7/16-20 x 1 1/ Setscrew, 5/16-18 x 3/ Washer, 3/8 (SAE) Setscrew, 5/16-18 x 3/ Nut, whizlock 1/ Idler, pulley Washer, 5/16 flat Bushing, idler Screw, 5/16-18 x 3/ Screw, 3/8-16 x 1-3/ Screw, 3/8-16 x 3/ Lockwasher, 3/ Arm Screw, 3/8-16 x 2-1/ Shield, Trailing Washer, swivel Zerk, 1/4-28 STRT Bearing, pivot Screw, 3/8-16 x 2 1/ Arm, assy idler (w/bearings) Split ring Arm, assy idler (w/o bearings) Nut, 3/8-16 nylock Spring, extension Screw, 3/8-16 x 4 1/ Screw, 5/16-18 x Chain, twist link Anchor, spring Washer, # Nut, whizlock 5/ Screw, x 7/8HxSktHd Belt, pump drive Clip, loom 1/ Setscrew, 5/16-18 x 3/ Screw, 3/8-16 x 2 3/ Sheave - pump... 2 Σ Use anti-seize compound on pulley bore. Use Pro-Lock (nut type, Part no , 5 ml tube) on setscrew threads. Exmark red touch up spray paint - P/N
9 ENGINE DECK GROUP - 7 -
10 ENGINE DECK GROUP (cont.) Part Description Req'd Part Description Req'd Knob, tracking Screw, 5/16-18 x 1-1/ Crank weldmt Spring, extension Bolt,.375 x.375 (shoulder) Spacer, short Washer, 3/8 (sae) Screw, 3/8-16 x Bushing, nylon flanged /16-18 x 3/ Spring, neutral return Shield, hydro control Bolt, neutral return Spacer, long Washer, 1/4(std) Bearing, flange Nut, 5/ Zerk, 1/ Rod, control arm Washer, 5/16 (SAE) Spacer Lockwasher, 5/16 (heavy) Yoke, adjustable Arm weldmt, RH Pin, clevis 5/ Nut, whizlock 5/ Nut, jam 5/ Anchor, spring Pin, cotter 3/32 x 1/ Hairpin Swivel Nut, nyloc 5/ Nut, 1/4-20 whizlock Setscrew, 5/16-18 x 5/ Screw, 5/ /8 special Spacer, shield Klipring Nut, whizlock 3/ Arm weldmt, left hand Screw, 3/8-16 x Sulky hitch kit, (Vik Hydro) Spring Mount, hitch Linkage, drive Bracket, hitch adapter Swivel, drive lever Tapbolt, 5/16-18 x 1 1/ Use Pro-Lock nut type, Part (.5 ml tube) on shoulder bolts & setscrew threads. Exmark red touch up spray paint - PN
11 HYDRAULIC GROUP Part Description Req'd Part Description Req'd Fitting, straight connector Pump, hydro Boss O-Ring Elbow, Flare O-Ring O-Ring Wheel motor Hose, high pressure Kit, Bearing Adapter, straight thread Kit, seal Boss O-Ring Clamp, hose (5/8) Flare O-Ring Fitting, Hose Tee (3/8 I.D hose) Elbow, Connector, male Hose, supply Head, filter Hose, charge line Element, oil filter Spacer, hydraulic tank Element, oil filter(winter) Nut, whizlock 5/ Cap, hydraulic reservoir Screw, 1/4-20 x Gasket, tank cap Screw, 3/8-16 x 1-1/ Elbow, Screw, 5/16-18 x Reservoir, hydraulic fluid Nut, whizlock 1/ Hose Clamp 1/ Nut, whizlock 3/ Fitting - Hose Tee(1/4 I.D hose) Grip, dump valve Elbow Washer, 5/16 std O-Ring Hose, case drain Nut, nylock 1/ Hose assy, lo pressure Screw, 1/4-20 x 2 pan head Hose, lo pressure Hose assy, lo pressure... 1 Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings. Use only for operation below 32 F(0 C) Emark black touch up spray paint - gloss black
12 UPPER HANDLE and CONTROLS Part Description Req'd. Part Description Req'd Handle weldment Fuel line, 8.5" Grip, handle Kawasaki PN fuel filter Latch, thumb w/grip (RH)... 1 with 6.0 fuel line... 1 ƒ Latch, thumb w/grip (LH) Switch, on/off w//key Grip, latch Tank, gas Washer, 1/4 spring disc Cap, gas Screw, 1/4-20 x 1-3/ Grommet... 1 ƒ Lever, drive (LH) Module, Interlock Lever, drive (RH) Screw, ¼-20 x 5/ Bushing, drive lever Tie, plastic 5 1/2 (Kaw) Hairpin Tie, plastic 7 5/ Nut, whizlock 1/ Harness wiring (Kawasaki) Screw, #10-24 x ½ carriage Setscrew, 5/16-24 x 5/ Screw, 1/4-20 x 1-1/ Lever, OPC (RH) Spring, fuel tank Bushing, nylon Stud, fuel tank Rod weldmt, connecting Pin, clevis Screw, 5/16-18 x 3/ Bearing Lever, OPC (LH) Switch Clip,.56 Loom Plate, tapped Nut, nylock # Spring, actuator Knob, 1-3/ Knob, (push/pull) Nut, nylock 5/ Nut, jam 5/ Spring, compression Bushing, nylon.38 I.D Lever, shift Push Nut (.50 shaft) Washer, 5/16 SAE Nut, nylock 1/ Washer, friction Linkage, blade push/pull Plate, shift lever Screw, 3/8-16 x Washer, friction Washer, 3/8 spring disc Screw, 5/16-18 x Clip, loom 3/8 (Kaw) Rod, speed control Washer 1/4 std flat Nut, jam 5/ Nut, nyloc thin 5/ Pin, clevis Nut, whizlock 3/ Yoke, adjustable Nut, Sq Reg Knob, red ball Bushing, fuel valve Cable, throttle (15hp Kaw) Elbow, fuel tank Screw, 1/4-20 x 3/ Clamp, gas line Washer, 5/16 lock Fuel line, 6" Screw, #10-24 x 5/ Valve, gas... 1 ƒ Not Illustrated. Use Pro-Lock,nut type (Part no on setscrew threads and on shifter knob threads. Use Pro-lock, retaining type (Part no cc tube) on inside bore of OPC hub and on fuel tank studs. Apply dielectric grease on all electrical connectors. Exmark black touch up spray paint - Gloss black
13 UPPER HANDLE and CONTROLS
14 DECALS.Part Description Req'd. Part Description Req'd Decal, Hydraulic Tank Decal, Caution Decal, Large Vik Hydro Decal, Danger (36 ) Decal, Commercial Decal, Danger (48 ) Decal, Commercial Decal, Console Decal, Throttle/Choke Decal, Tracking Decal, Neutral Lock Label Decal, Drive Wheel Release Decal, Patent Pending Decal, Muffler Decal, TriVantage Decal, Patent Decal, Belt Drive Decal, Belt routing (36 Deck) Decal, Discharge Warning Decal, Belt routing (48 ) Decal, Small Viking Decal Kit, Viking Hydro Decal, Sulky Warning
15 WIRING DIAGRAMS
16 SEE EXMARK S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO-MULCH ACCESSORY 1997,1998,1999 PART NO EXMARK MFG. CO. INC. (402) INDUSTRIAL PARK BOX 808 FAX (402) BEATRICE, NE ALL RIGHTS RESERVED PRINTED IN U.S.A. MFG. CO. INC.
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