ATEX Compliance Assured

Transcript

1 Seres C

2 ATEX Complance Assured Total complance wth the ATEX Drectve safeguardng the use of ndustral equpment n potentally explosve atmospheres s assured for users of Textron Power Transmsson geared products. Certfcaton s avalable for standard gearboxes and geared motors wth badgng dsplayng the CE ark and the Ex mark, name and locaton of the manufacturer, desgnaton of seres or type, seral number, year of manufacture, Ex symbol and equpment group/category. ATEX drectve 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE arkng Drectve are enforced n all EC member states. Complance s compulsory for desgners, manufacturers or supplers of electrcal and non-electrcal equpment for use n potentally explosve atmospheres created by the presence of flammable gases, vapours, msts or dusts. Ex complant standard gearboxes can be suppled aganst Groups 2 or 3 for surface ndustres n desgnated hazardous locaton Zones 1 and 2 for gases, vapours and msts; and n Zones 21 and 22 for dusts.

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4 CONTENTS 0208 General Descrpton 4 Unt Desgnatons 5 Explanaton and use of Ratngs and Servce s 6 Classfcaton by Applcatons 7 Selecton Procedure 8-9 Optons otor Adaptors Lubrcaton ountng Postons 17 Unt Handngs 18 OTORISED otor Performance Data and Standard otor Varants Avalable Brake otors 22 otor Detals 23 Addtonal otor Features 24 Addtonal Gearbox Features 25 Selecton Tables - Geared otors Dmenson Sheets - Geared otors otorsed Backstop odule 74 REDUCER & Axal s on Shafts Ratngs - Input Power / Dmenson Sheets - Reducers Thermal Power Ratngs / Dmensons of Unt wth Fan Reducer Backstop odule 110 OUTPUT OPTIONS Dmensons of shaft Optons 111 Kbo Bushes Shrnk Dsc 114 Taper Release Bushng Dmenson Sheet - Bracket 112 Dmensons of B5 (D) Flange unts 113 Dmensons of B14 (C) Flange unts 114 Agtator Unts 115 Dmenson Sheet - Assembly / Dsassembly Shppng Specfcaton

5 0403 Seres C rght angle helcal worm geared motors and reducers provde a hghly effcent and compact soluton to meet most requrements up to 45 kw wth maxmum output torque capacty of 10,000. Followng a long lne of power transmsson products, ths product adds to the growng famly of new drves whch has taken advantage of our many years of accumulated desgn expertse, together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng and geared motors offerng hgh load carryng capacty, ncreased effcency, quet runnng and relablty. The Range Includes Eght szes of unts wth a rato coverage of 8:1 to 250:1 n double reducton and 60000:1 n combned unts. Verson W - Standard unt (C03 - C06 Only) Verson B - Standard unt wth mounted feet Verson E - Standard unt wth end mounted feet Verson R - Standard unt wth top mounted feet Verson V - Standard unt wth Drywell and output flange for mountng postons 2 & 3 (szes C07 - C10 only) Verson F/H - Standard unt wth output flange Verson G - Standard unt wth output flange reduced da (sze C03 only) Verson T/Q - Standard unt wth Banjo torque arm Verson U - Standard unt Banjo torque arm Heavy Duty (C10 only) Verson A - Agtator (Szes C07 - C10 only) Unt Types: Unt type - otorsed wth IEC standard motor Unt type N - otorsed wth NEA standard motor Unt type H - otorsed wth hgh effcency motor (EFF1 or EPACT) Unt type E - otorsed wth NEA hgh effcency motor (EPACT) Unt type G - Unt to allow fttng of IEC motor (non Textron PT motor) Unt type A - Unt to allow fttng of NEA motor (non Textron PT motor) Unt type R - Reducer unt Unt type S - Reducer unt wth fan kt Unt type W - Reducer unt wth backstop CCW rotaton Unt type X - Reducer unt wth backstop CW rotaton Unt type Y - Reducer unt wth fan and backstop CW rotaton Unt type Z - Reducer unt wth fan and backstop CCW rotaton Desgn Features Include Patented standard motor connecton (IEC or NEA). Ablty to ft double ol seals nput and output as requred. All unts are dmensonally nterchangeable wth other major manufacturers. Brake geared motors are avalable as standard. Szes 03, 04, 05 and 06 are lubrcated for lfe. otorsed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. Unts are manufactured and assembled from a famly of modular kts for dstrbutor frendlness mnmsng nventory and maxmsng avalablty. * * * * * GENERAL DESCRIPTION Two stage reducton unt wth mounted feet and hollow output shaft C B R H Four stage motorsed unt wth end mounted feet and hollow output shaft C E H - 1 A. 1 8 A - - Four stage reducton unt wth hollow output shaft C W R H Two stage motorsed unt wth output flange and sngle extenson output shaft C F C - 1 A 1. 1 A - - Four stage reducton unt wth mounted feet and hollow output shaft C B R H Two stage reducton unt wth output flange and sngle extenson output shaft As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. * C F R C * Typcal unt desgnatons 4

6 UNIT DESIGNATIONS 0403 * Gearbox Codes otor Codes C Example C B C - 1 D. 1 8 A Addtonal Gearbox Features Double Ol Seal, otorsed Backstop Etc eg - F See Page Seres C Range C 19 - Addtonal otor Features eg - A See Page 24 2, 3 - Sze of Unt 0 3 Through No of Reductons 2 & Revson Verson 1 For Szes 03 to For Types Wthout otor Enter - No of otor Poles - No motor 50 Hz 60 Hz 4 Pole (Std) 1500 rpm A 1800 rpm B 4 Pole (Hgh)1500 rpm K 1800 rpm L 6 Pole (Std) 1000 rpm C 1200 rpm D 6 Pole (Hgh)1000 rpm 1200 rpm N 2 Pole 3000 rpm E 3600 rpm F 6, 7, 8 - Nomnal Overall Rato eg 5 0. See Pages Unt Verson W - Standard Unt (C03 - C06 Only) B - Standard Unt wth Base ounted Feet E - Standard Unt wth End ounted Feet R - Standard Unt wth Top ounted Feet V - Standard Unt wth Drywell and Flange For ountng Poston 2 & 3 (Szes C07 - C10 only) Std Unt wth Flange F on Left ** H on Rght ** G - Std Unt wth Flange Reduced Da (C03 Only) Std Unt wth Banjo Arm T on Left ** Q on Rght ** U - Std Unt Banjo Arm Heavy Duty (C10 Only) A - Agtator (Szes C07 - C10 Only) C - Vertcal shaft wth extended bearng housng. (Szes C07 - C10 Only) 10 - Type of Unt - otorsed wth IEC standard motor N - otorsed wth NEA standard motor H - otorsed wth IEC hgh effcency motor (EFF1 or EPACT) E - otorsed wth NEA hgh effcency motor (EPACT) G - Unt to allow fttng of IEC motor (non std motor) A - Unt to allow fttng of NEA motor (non std motor) R - Reducer unt S - Reducer unt wth fan kt W - Reducer unt wth backstop CCW rotaton Shaft 8 Pole 750 rpm G 900 rpm H S Dual speed or specal motor 15, 16, 17 - Geared otor Powers otor Power Requred eg. 7 5 See Page For reducer and non standard motor types enter , 14 - ountng Poston eg 2 B See Page 16 otor Adaptor For Unt Types Column 10 Entres, N, H, E, G or A See Pages 12 and 13 For All Other Types Enter - Standard Sngle Extenson C on Left ** E on Rght ** Standard Double Extenson Extended Shaft for Flange ounted Unts Standard Hollow Shaft Unt wth Hollow Shaft wth Reduced Bore Da Heavy Duty Sngle Extenson (Sze C06) Heavy Duty Double Extenson (Sze C06) D H For Agtator - See Page 99 See pages 10 & 11 for nch optons F Z J K X - Reducer unt wth backstop CW rotaton Y - Reducer unt wth fan and backstop CW rotaton Z - Reducer unt wth fan and backstop CCW rotaton * Ths Page ay Be Photocoped Allowng The Customer To Enter Ther Order ** Lookng on Inputshaft ountng Poston 1 (See page 17 for unt handngs) 5

7 0312 EXPLANATION & USE OF RATINGS & SERVICE FACTORS Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are d on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce s are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent = Actual x Servce echancal ratngs and servce factor Fm echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Fs (table 2). Table 1. echancal Servce (Fm) Prme mover Electrc motor, steam turbne or hydraulc motor ult-cylnder nternal combuston engne Sngle cylnder nternal combuston engne Duraton of servcehrs per day classfcaton-drven machne Unform oderate Heavy mass acceleraton mass acceleraton factor < 0.2 factor < 3 Under mass acceleraton factor < 10 3 to Over Under to Over Under to Over ass acceleraton factor = all external moments of nerta * moment of nerta of drvng motor * calculated wth reference to the motor speed Table 2. Number of Starts (Fs) Start / Stops per hour (1) Up to > 200 Fs Thermal Ratng (For In-lne Reducers) Note: (1) Intermedate values are obtaned by lnear nterpolaton The Thermal Ratng s the gearboxes ablty to dsspate heat. If exceeded, may cause the lubrcant to break down resultng n premature gear falure. A thermal check should be made n accordance wth procedure (page 108) for n lne reducers. 6

8 LOAD CLASSIFICATION BY APPLICATIONS 0208 Table 3 U = Unform load = oderate shock load H = Heavy shock load = Refer to our Applcaton Engneers Drven achne type of load Agtators pure lquds U lquds and solds lquds-varable densty Blowers centrfugal U lobe vane U Brewng and dstllng bottlng machnery brew kettles-contnuous duty cookers-contnuous duty mash tubs-contnuous duty scale hopper-frequent starts Can fllng machnes Cane knfes Car dumpers H Car pullers Clarfers U Classfers Clay workng machnery brck press H brquette machne H clay workng machnery pug mll Compressors centrfugal U lobe recprocatng mult-cylnder sngle cylnder H Conveyors-unformly loaded or fed apron U assembly U belt U bucket U chan U flght U oven U screw U Conveyors-heavy duty not unformly fed apron assembly belt bucket chan flght lve roll oven recprocatng H screw shaker H Drven achne type of Drven achne type of Drven achne load load Cranes man hosts U brdge travel trolley travel Crusher ore H stone H sugar H Dredges cable reels conveyors cutter head drves H jg drves H manoeuvrng wnches pumps screen drve H stackers utlty wnches Dry dock cranes man host auxlary host boom, luffng rotatng, swng or slew trackng, drve wheels Elevators bucket-unform load U bucket-heavy load bucket-contnuous U centrfugal dscharge U escalators U freght gravty dscharge U man lfts passenger Fans centrfugal U coolng towers nduced draft forced draft nduced draft large, mne, etc large, ndustral lght, small dameter U Feeders apron belt dsc U recprocatng H screw Food ndustry beef slcer cereal cooker U dough mxer meat grnders Generators-not weldng U Hammer mlls H Hosts heavy duty H medum duty skp host Laundry washers reversng Laundry tumblers Lne shafts drvng processng equpment lght U other lne shafts U Lumber ndustry barkers-hydraulcmechancal burner conveyor chan saw and drag saw H chan transfer H craneway transfer H de-barkng drum H edger feed gang feed green chan lve rolls H log deck H log haul-nclne H log haul-well type H log turnng devce H man log conveyor H off bearng rolls planer feed chans planer floor chans planer tltng host re-saw merry-go-round conveyor roll cases H slab conveyor H small waste conveyor-belt U small waste conveyor-chan sortng table tpple host conveyor tpple host drve transfer conveyors transfer rolls tray drve trmmer feed waste conveyor achne tools bendng roll punch press-gear drven H notchng press- belt drven plate planers H tappng machne H other machne tools man drves auxlary drves U etal mlls draw bench carrage and man drve pnch, dryer and scrubber rolls-reversng sltters table conveyors non-reversng group drves ndvdual drves H reversng wre drawng and flattenng machne wre wndng machne ll-rotary type ball H cement klns H dryers and coolers H klns, other than cement H pebble H rod plan H wedge bar H tumblng barrels H xers concrete mxers -contnuous concrete mxers -ntermttent constant densty U varable densty Ol ndustry chllers ol well pumpng paraffn flter press rotary klns Paper mlls agtators, (mxers) barker-auxlareshydraulc barker-mechancal H barkng drum H beater and pulper bleacher U calenders calenders-super H convertng machne, except cutters, platers conveyors U couch cutters-plates H cylnders dryers felt stretcher felt whpper H jordans type of load log haul H presses pulp machne reel stock chest sucton roll washers and thckeners wnders Prntng presses Pullers barge haul H Pumps centrfugal U proportonng recprocatng sngle actng; 3 or more cylnders double actng; 2 or more cylnders sngle actng; 1 or 2 cylnders double actng; sngle cylnder rotary gear type U lobe, vane U Rubber and plastcs ndustres crackers H laboratory equpment mxed mlls H refners rubber calenders rubber mll-2 on lne rubber mll-3 on lne sheeter tre buldng machnes tre and tube press openers tubers and straners warmng mlls Sand muller Sewage dsposal equpment bar screens U chemcal feeders U collectors U dewaterng screws scum breakers slow or rapd mxers thckeners vacuum flters Screens ar washng U rotary-stone or gravel travellng water ntake U Slab pushers Steerng gear Stokers U Sugar ndustry cane knves crushers mlls Textle ndustry batchers calenders cards dry cans dryers dyeng machnery knttng machnes looms mangles nappers pads range drves slashers soapers spnners tenter frames washers wnders Wndlass 7

9 0312 SELECTION PROCEDURE FOR OTORISED UNITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 0.7 kw speed of gearbox or Input speed of machne = 68 rev/mn Applcaton = Unformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 20 o C Runnng tme (%) = 100% NOTE. If selectng a Seres C Reducer Unt, a Thermal check UST be made n accordance wth procedure on page DETERINE ECHANICAL SERVICE FACTOR (Fm) Refer to Classfcaton by Applcaton, table 3, page 7 Applcaton = Unformly loaded belt conveyor Conveyors-unformly loaded or fed apron assembly belt bucket chan U U U U U U = Unform load Refer to mechancal servce factor (Fm), table 1, page 6 Duraton of servce (hours per day) = 24hrs Prme mover Duraton of servcehrs per day classfcaton-drve Unform oderate 2 DETERINE REQUIRED OUTPUT TORQUE AT GEARBOX OUTPUTSHAFT Electrc motor, steam turbne or hydraulc motor Under to Over Absorbed = Absorbed power x 9550 output torque Gearbox output speed 0.7 x 9550 = Therefore mechancal servce factor (Fm) = 1.25 If the unt s subject to frequent start/stops Fm must be multpled by factor Fs (see table 2 page 6) 3 SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 0.7 kw, therefore refer to 0.75 kw selecton table, page 36 Always select from 4 POLE selecton table n the frst nstance as ths offers a more economcal soluton. Requred output speed of gearbox = 68 rev/mn 0.75 kw R/IN 2 Fm N UNIT DESIGNATION 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt C A A otor Frame Sze Go to pont 4 8

10 0208 SELECTION PROCEDURE FOR OTORISED UNITS 4 CHECK OUTPUT TORQUE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = kw R/IN 2 Fm N UNIT DESIGNATION 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt C A A otor Frame Sze However the output torque s only 85 aganst the requrement of 98, hence the same unt ftted wth a 1.1 kw motor s requred (page 38). 1.1 kw R/IN 2 Fm N UNIT DESIGNATION 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt otor Frame Sze C A S Selected unt's output torque (2) = 125, therefore unt s acceptable 5 CHECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = kw R/IN 2 Fm N UNIT DESIGNATION 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt otor Frame Sze C A S C A S Selected unt's servce factor (Fm) = 1.36, therefore unt s acceptable. 6 CHECK OVERHUNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to s Procedure, page 70, and compare wth allowable overhung load (N) of selected unt Allowable overhung load (N) must be equal or more than calculated overhung load (P) 1.1 kw R/IN 2 Fm N UNIT DESIGNATION 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt otor Frame Sze C A S NOTE: If any of the followng condtons occur then consult our Applcaton Engneers:- a) Inerta of the Drven achne (Referred to motor speed)>10 b) Ambent temperature s above 40 o C Inerta of Gear Unt plus otor 9

11 0312 OUTPUTSHAFT OPTIONS, COLUN 11 ENTRY L11* L12 u OUTPUT OPTIONS Column 11 Entry Standard Sngle Extenson C on Left E on Rght Standard Double Extenson Std Extended Shaft for Flange ounted Unts D F Std Heavy Duty Sngle Extenson (Sze C06) J t Std Heavy Duty Double Extenson (Sze C06) K SIZE OF UNIT C03 C04 C05 C06 C07 C08 C09 C10 Tapped Hole w TYPE OF OUTPUT SHAFT L * Inch shaft has an open ended keyway, therefore no 'L11' dmenson s requred ød Inch Sngle Extenson N on Left B on Rght Inch Double Extenson Inch Extended Shaft for Flange ount Unts Inch Heavy Duty Sngle Extenson (Sze C06) COLUN DIENSIONS IN (Inch shaft n nches) 11 ENTRY ød L L11 L12 t u w Standard C, E, D / x 1.0 x 16 Deep Inch N, B, P " / " 1.38" * 1.28" 0.83" 0.19" 1 / 4 UNF x 0.63" Deep Standard C, E, D / x 1.5 x 22 Deep Inch N, B, P " / " 1.81" * 1.69" 1.10" 0.25" 1 / 4 UNF x 0.63" Deep Standard C, E, D / x 1.5 x 22 Deep Inch N, B, P " / " 2.36" * 2.125" 1.36" 0.25" 3 / 8 UNF x 0.87" Deep Standard C, E, D / x 1.75 x 22 Deep Standard Heavy Duty J, K / x 2.0 x 36 Deep Inch N, B, P " / " 2.48" * 2.34" 1.51" 0.313" 1 / 2 UNF x 1.125" Deep Inch Heavy Duty L " / " 3.86" * 3.75" 1.92" 0.375" 5 / 8 UNF x 1.44" Deep Standard C, E, D / x 2.0 x 36 Deep Std Extended Shaft F / x 2 x 36 Deep Inch N, B " / " 2.99" * 2.625" 1.917" 0.375" 5 / 8 UNF x 1.44" Deep Inch Extended Shaft G " / " 3.54" * 2.75" 1.91" 0.375" 5 / 8 UNF x 1.44" Deep Inch Double Ext P " / " 2.99" * 2.625" 1.917" 0.375" 5 / 8 UNF x 1.44" Deep Standard C, E, D / x 2.5 x 42 Deep Std Extended Shaft F / x 2.5 x 42 Deep Inch N, B " / " 4.72" * 4.125" 2.646" 0.625" 3 / 4 UNF x 1.75" Deep Inch Extended Shaft G " / " 4.72" * 3.25" 2.64" 0.625" 3 / 4 UNF x 1.75" Deep Inch Double Ext P " / " 4.72" * 4.125" 2.582" 0.625" 3 / 4 UNF x 1.75" Deep Standard C, E, D / x 2.5 x 42 Deep Std Extended Shaft F / x 2.5 x 42 Deep Inch N, B " / " 5.12" * 4.5" 3.20" 0.75" 3 / 4 UNF x 1.75" Deep Inch Extended Shaft G " / " 5.51" * 3.50" 3.20" 0.75" 3 / 4 UNF x 1.75" Deep Inch Double Ext P " / " 5.12" * 4.5" 2.963" 0.625" 3 / 4 UNF x 1.75" Deep Standard C, E, D / x 3.0 x 50 Deep Std Extended Shaft F / x 3.0 x 50 Deep Inch N, B " / " 6.69" * 5.875" 4.009" 0.875" 1 UNF x 2.25" Deep Inch Extended Shaft G " / " 6.69" * 5.51" 4.00" 0.875" 1 UNF x 2.25" Deep Inch Double Ext P " / " 6.69" * 5.875" 3.518" 0.750" 1 UNF x 2.25" Deep P G L 10

12 OUTPUTBORE OPTIONS 0211 OUTPUT BORE OPTIONS, COLUN 11 ENTRY Column 11 Entry Standard Hollow Shaft H Standard / Inch Hollow Shaft Standard Kbo Shaft * - entry depends on shaft dameter see page 92 m1 m2 Setscrew w3 Standard Taper Release * W on Left V on Rght Standard Shrnk Dsc * X on Left Y on Rght Inch Hollow Shaft A ød Inch Kbo Shaft *- entry depends on shaft dameter contact us U Inch Taper Release * Z on Left S on Rght m m3 m T Shaft Bore Inch Shrnk Dsc * on Left U on Rght * See pages for dmensons of these shaft optons SIZE OF UNIT C03 C04 C05 C06 C07 C08 C09 C10 TYPE OF BORE Standard Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch COLUN 11 ENTRY H A H Z A H Z A H Z A H Z A H Z A H Z A H Z A DIENSIONS IN (INCH BORE IN INCHES) ød m m1 m2 øm3 T / "/ " / / "/ " / / "/ " / / "/ " / / "/ " / / "/ " / / "/ " / / "/ " x 1.0, " 4.88" 4.13" 0.76" 0.84" 0.188" 1 / 4 " UNF x 1 1 / 2 " x 1.5, x 1.5, " 5.12" 4.81" 1.26" 1.37" 0.25" 3 / 8 UNF x 2" x 1.75, x 1.5 x " 5.52" 5.00" 1.39" 1.53" 0.313" 1 / 2 " UNF x 2" x 2.0, x 2.0, " 7.08" 6.14" 1.51" 1.67" 0.375" 5 / 8 " UNF x 2 3 / 4 " x 2.5, x 2.0, x " 8.58" 7.41" 2.02" 2.23" 0.50" 5 / 8 " UNF x 3" x 2.5, x 2.5, " " 2.40" 2.66" 0.625" 3 / 4 " UNF x 3" x 3.0, x 2.5, " 11.82" 10.65" 2.76" 3.04" 0.625" 3 / 4 " UNF x 4 1 / 4 " x 3.0, x 2.5, " 13.78" 12.32" 3.26" 3.59" 0.75" 1" UNF x 4 1 / 4 " U w3 11

13 OTOR ADAPTORS IEC & NEA 0312 DOUBLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0321 C0421 C0521 C0621 C0721 COLUN 12 IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 OTOR FRAE / FLANGE COLUN 12 ENTRY RATIO COVERAGE NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 OTOR FRAE / FLANGE RATIO F F F F - F - V G G G G - G - D A J A J A J W F - F - D - E C Q C Q C Q Y H - H - E - F A K A K A F - G - E A K A K A F - G - E N P C B G - H - F E P C H A J A G B K B H C L C J D D K OTOR FRAE / FLANGE RATIO COVERAGE H H - H - H B K B K B K - G - G 90 D R D R D R Z J - J 100 E S E S E S B L B L B L B L D N 56c T U T U T U - Q - Q COLUN 12 ENTRY 143/145TC V W V W V W - R - R - N /184TC X - X - X - S T S T J P - S - P 213/215TC U - U V K Q - T - Q 254/256TC W - L U P U L R 284/286TC Q V S 324/326TC R W N T 12

14 OTOR ADAPTORS IEC & NEA 0312 TRIPLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0331 C0431 C0531 C0631 C0731 OTOR FRAE / FLANGE RATIO COVERAGE H H H H H H - H - - COLUN B K B K B K B K - G 90 D R D R D R D R Z J 100 E S E S E S E S B L B L IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0331 C0431 C0531 C0631 C0731 OTOR FRAE / FLANGE RATIO COVERAGE F F F F F F - F - V 71 G G G G G G - G - D COLUN A J A J A J A J W F 90 C Q C Q C Q C Q Y H A K A K N P NEA FLANGES C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0331 C0431 C0531 C0631 C0731 OTOR FRAE / FLANGE RATIO c T U T U T U T U - Q COLUN /145TC V W V W V W V W - R 182/184TC X - X - X - X - S T 213/215TC U - 13

15 OTOR ADAPTORS IEC & NEA 0312 QUADRUPLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY OTOR FRAE / FLANGE RATIO COVERAGE NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER OTOR FRAE / FLANGE RATIO OTOR FRAE / FLANGE RATIO COVERAGE All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over 71 H H H H H COLUN 12 ENTRY 80 K K K K K - G - G - G 90 R R R R R Z J Z J - J 100 S S S S S B L B L B L B L B L B L D N C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over 63 F F F F F - V - V G G G G G - D - D J J J J J W F W F - F 90 Q Q Q Q Q Y H Y H - H A K A K A K A K A K K K N P N P C E P C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over COLUN 12 ENTRY 56c U U U U U - Q - Q - Q 143/145TC W W W W W - R - R - R 182/184TC S T S T S T 213/215TC U - U - U V 14

16 LUBRICATION FILL LEVELS 0401 OUNTING 1 C03, 04, 05, 06 OUNTING 2 C03, 04, 05, 06 C07, 08, 09, 10 level 2 (For ratos 8:1-28:1, 36:1-40:1 and 56:1-63:1) C07, 08, 09, 10 level 1 (For ratos 32:1, 45:1-50:1 and 71:1-250:1) OUNTING 3 C03, 04, 05, 06 OUNTING 4 C03, 04, 05, 06 C07, 08, 09, 10 C07, 08, 09, 10 level 1 (for output speeds 100 rpm & below) level 2 (for output speeds above 100 rpm) OUNTING 5 C03, 04, 05, 06 C07, 08, 09, 10 C0731 OUNTING 6 C03, 04, 05, 06 C07, 08, 09, 10 level 1 (for output speeds 100 rpm and below) level 2 (for output speeds above 100 rpm) OTOR UST BE FITTED WITH SEAL FOR THIS POSITION } DRAIN POSITION C07/08/09/10 LEVEL POSITION ONLY VENTILATOR / FILLING POSITION THESE UNITS ARE NOT FITTED WITH A VENTILATOR SIZES C03 AND C04 HAVE TWO TAPPED HOLES FOR FILLING PURPOSES, SIZES C05 AND C06 HAVE THREE TAPPED HOLES FOR FILLING PURPOSES ASSUING 1450 RP INPUT OUNTING POSITIONS - SHOWN AS OTORISED - APPLIES ALSO FOR REDUCERS 15

17 LUBRICATION 0403 LUBRICANT AND QUANTITY Unt szes C03, 04, 05 and 06 are factory flled wth a grade 6G lubrcant. Unt szes C07, 08, 09 and 10 wll be despatched wthout ol. Note: Catalogue ratngs are d on the polyglycol range of synthetc ols recommended on ths page. The use of mneral or specal ols wll requre a derate, please contact our Applcaton Engneers. The ol grade s stamped on the name plate and the ol level should be taken usng the level plug, see page 14. These are determned from the operatng speed of the gear unt and the ambent temperature range, whch f not gven when orderng wll be assumed to be 1450 rev / mn nput and ambent temperature range 0 to 35 o C. Ol grades and ol level should therefore always be checked before nstallaton, nstructons are provded wth all unts despatched. To determne the ol grade refer to table 1, and then subsequently to the approved lubrcant scheme booklet whch gves approved lubrcants for use n our ndustral gearboxes. To determne the ol capacty refer to approprate table 2 or 3. Ol capactes are only approxmate and unts should be flled untl ol escapes from the level plug holes. Do not overfll as excess wll cause overheatng and leakage. Always fll wth correct lubrcant as marked on the nameplate. Never mx lubrcant grades. See approved lubrcant booklet for choce of lubrcants wthn the grades. If not stated wth the order these are the operatng condtons that wll be assumed TABLE 1 OIL GRADES GEAR UNIT DETAILS UNIT TYPE RATIO RANGE INPUT SPEED (REV / IN) * For other ambent temperatures please refer to our Applcaton Engneers(0.88) ABIENT TEPERATURE RANGE * -30 o C to 20 o C 0 o C to 35 o C 20 o C to 50 o C G 6G 8G 8-18 > G 6G 7G > G 6G 6G DOUBLES G 6G 8G > G 6G 7G G 6G 8G G 7G 9G < QUADRUPLES > G 6G 8G G 7G 9G TABLE 2 LUBRICANT QUANTITY (Ltres) (double reducton and fnal stage quadruple reducton) DOUBLE REDUCTION AND FINAL STAGE QUADRUPLE REDUCTION Unt Sze C0321 C0331 C0421 C0431 C0521 C0531 C0621 C0631 C0721 C0731 C0821 C0921 C Level Level Level Level * otorsed Level Level 2 (0.65) (0.88) (1.3) (3.0) Reducer Level Level 2 (0.75) (1.0) (1.5) (3.1) OUNTING POSITION See page 14 for ol level postons * For PG kts 0.8 to 2.8 use the quanttes n brackets TABLE 3 LUBRICANT QUANTITY (Ltres) (prmary stage quadruple reducton) PRIARY STAGE QUADRUPLE REDUCTION Unt Sze C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 SECONDARY UNIT (Lubrcant quantty see table 2) C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 PRIARY UNIT PRIARY QUANTITY 1 to (Unt lubrcant) 5 & Unt flled wth Grade 6G lubrcant sutable for all ambent temperatures between 0 o C to 35 o C and are 'lubrcated for lfe' 16

18 OUNTING POSITIONS 0208 COLUN 13 ENTRY Enter - for unts wth no ol fll 6 Base ounted Unts Flange ounted Unts OUNTING POSITIONS - SHOWN AS OTORISED - APPLIES ALSO FOR REDUCERS COLUN 14 ENTRY 270 o ALL OTORS Column 14 Entry Termnal Box Poston 180o 0 o A B 0 o 90 o C 180 o D 270 o - Reducer or no motor ftted 90 o 17

19 UNIT HANDINGS 0403 Column 9 Entry Left Rght Std Unt wth Flange F H Std Unt wth Bracket T Q Column 11 Entry Left etrc Rght Left Inch Rght Sngle Shaft C E N B Double Shaft D P Hollow Shaft H A 18

20 OTORISED

21 OTOR PERFORANCE DATA 0312 TEFC, CLASS F, 40 o C ABIENT TEP. AS; BS DESIGN B CONTINUOUS DUTY S.F. 1.0, 380, 400, HZ ALUINIU OTORS TYPICAL PERFORANCE ( 400 V) kw Full (RP) Frame No. Current at 400V (Amps) 100% (%) Effcency 75% (%) Power 100% (Cos ø) 75% (Cos ø) D.O.L. Start Current (% FLT) D.O.L. Start (% FLT) Pull Up (% FLT) Pull Out (% FLT) Rotor Inerta GD 2 (kg,m 2 ) Approx Weght (kg) A A B A A S B S L S L L L LA L L L SA SA A SA SB A A A B A L B L L

22 OTOR PERFORANCE DATA 0312 TEFC, CLASS F, 40. ABIENT TEP. AS; BS DESIGN B CONTINUOUS DUTY S.F. 1.0, 380, 400, HZ CAST IRON OTORS TYPICAL PERFORANCE ( 400 V) kw Full (RP) Frame No. Current at 400V (Amps) 100% (%) Effcency 75% (%) Power 100% (Cos ø) 75% (Cos ø) D.O.L. Start Current (% FLT) D.O.L. Start (% FLT) Pull Up (% FLT) Pull Out (% FLT) Rotor Inerta GD 2 (kg,m 2 ) Approx Weght (kg) D D D160L D180L D180L D200L D D200L D225S D D180L D200L D D200L D200L D D D200L D225S D D280S D D D280S D D D D D280S D280S D D NOTE. 1. The above are typcal values d on test. 2. Actual load & full voltage startng, Accordng to BS 4999, AS Tolerance accordng to BS4999, AS Effcency, power factor, speed and torque are the same for other voltages. Current values vary nversely wth voltage. 5. Data subject to change wthout notce. 21

23 BRAKE OTORS 0404 HAND RELEASE (OPTIONAL) A 1.1 agnet Housng 1.2 Energsng Col 2 Armature 3 Adjustment Rng 4 Sprng 5 Fxng Screws 6 Fan Cowl 7 Frcton Rotor 8 Frcton Plate 9 Adjustment Sleeves 10 Sealng Cover (optonal) 11 otor Flange 12 Hub BRAKE OTORS Constructon and Operatng Prncple The magnet housng (1.1) of the sprng appled brake contans the permanently ftted energsng col (1.2) wth ts supply lead protrudng from the brake perphery. In the adjustment rng (3) are ftted the pressure sprngs (4), whch push the frcton rotor (7) va the armature (2) aganst the statc frcton plate (8) and thus aganst the motor flange (11). The brakng effect s acheved thereby. The ar gap A s adapted by means of sleeves (9). The ar gap A cannot be readjusted. It s recommended to replace the frcton rotor (7) when t s worn (end of wear). The frcton rotor (7) has a star shaped bore (sze 10,11 and 14) or a square bore (sze 08, 13, 16 and 19) and can thus be glded axally on the hub (12). When applyng a DC current to the energsng col (1.2), a magnetc force s nduced, compensatng the effect of the sprng. lftng the armature (2) and thereby releasng the brake. No axal load s appled by the brake to the shaft that s to be decelerated Condton upon Delvery The brake motor s suppled ready for use, e the ar gap A s pre-set to the specfed value at the factory by means of the sleeves (9). The requred nomnal torque 2 s also adjusted at the factory. OTOR FRAE SIZE S BRAKE SIZE BRAKE TORQUE ( 2 ) COUPLING TIE (t 1 ) s For larger frame szes standard propretary brake motors are avalable. For detals contact Textron Power Transmsson 22

24 0312 B14 'C' FACE kbr ko OTOR DETAILS g1 45 o øg6 øm øn ød øg g2 OTOR FRAE SIZE e Textron Power Transmsson standard motors øg6 øm øn ød e ko* kbr* øg* g1* g2* FIXING BOLTS x 6 80A x 6 80B x 6 90S x 8 90L x 8 90LA x 8 100L x x 8 112A x 8 132SA x x A x B x 10 B5 'D' FLANGE kbr ko g o øg6 øm øn ød øg g2 e OTOR øg6 øm øn ød e ko* kbr* øg* g1* g2* FIXING FRAE SIZE BOLTS x x 8 80A x 10 80B x 10 90S x 10 90L x 10 90LA x L x x A x SA x x A x B x x L x x L x L x S x x x S x x 16 * otor lengths for TPT standard motors. These lengths may vary f alternatve motor s ftted. 23 Textron Power Transmsson standard motors

25 ADDITIONAL OTOR FEATURES 0208 Column 19 Entry ADDITIONAL OTOR FEATURES - COLUN 19 ENTRY Brake otor Hand Release on Brake Forced Ventlaton / Constant Blower (TECB) Thermstors Specal - A B C D E F G H K L S Please refer to our Applcaton Engneers for detals of the followng addtonal motor features - PGF encoder flange - Wash down - Customsed brake torque - Separate brake supply - Alumnum fan - Ant Condensaton heater - B-metal temperature detectors, Thermostat - EExEIIT3 - Ex na II T3 - IP56 - IP65 - etal fan cover - Ran cowl - Separate termnal box - IP55 24

26 ADDITIONAL GEARBOX FEATURES 0208 Column 20 Entry - A B C D E F G H I J K L ADDITIONAL GEARBOX FEATURES - COLUN 20 ENTRY Double Ol Seals Ol Level Glass CW Rotaton otorsed Backstop CCW Rotaton Specal Please refer to our Applcaton Engneers for detals of the followng addtonal gearbox features - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bo-degradable, dfferent vscostes etc) 25

27 NOTE 0.12 kw Other output speeds are avalable usng 2 and 8 pole motors - Please contact our Applcaton Engneers R/IN Rato 2 SELECTION TABLES GEARED OTORS Fm N Unt Desgnaton Servce Spaces to be flled when enterng order Weght of mount unt 4 POLE C A C A C A C A C A C A C A otor Sze 26

28 NOTE 0.12 kw 4 POLE Other output speeds are avalable usng 2 and 8 pole motors - Please contact our Applcaton Engneers R/IN Rato 2 SELECTION TABLES GEARED OTORS Fm N Unt Desgnaton Servce Spaces to be flled when enterng order Weght of mount unt C C A C C C otor Sze C A C C A C C C C C C C C C C A C C C C C C C C C C C C A C C C C C C 0.12 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Servce Spaces to be flled when enterng order Weght of mount unt C C otor Sze C C C C