No. 7 Modular Machine Tool & Automatic Manufacturing Technique. Jul TH166 TG659 A

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Transcript:

7 2016 7 No. 7 Modular Machine Tool & Automatic Manufacturing Technique Jul. 2016 1001-2265 2016 07-0122 - 05 DOI 10. 13462 /j. cnki. mmtamt. 2016. 07. 035 * 100124 TH166 TG659 A Precision Modeling and Analysis of Fixture System of Tenon Machining enter Based on Theory of Multi-body System LIU Zhi-feng ZHAO Lin-zhong LI Ying SUN Guang-hui MA Lei ollege of Mechanical Engineering and Applied Electronics Technology Beijing University of Technology Beijing 100124 hina Abstract According to the appearance that the machining error of tenon machining center which is produced during working process the main error source of the analysis is the fixture system. The fixture system of tenon machining center uses the bolt positioning which affects the assembly accuracy of the whole fixture system and results in a large machining error. In order to derive the error formula of the assembly model and establish the error model of the fixture systemaccording to the mechanical structure and the connection mode proposing the method w hich is based on multi-body system kinematics theory and homogeneous translation. According to the use of bolt positioning w hich causes fault during w orking process and considering the particularity of the fixture system proposing a method that improves scheme of the fixture system for improving the machining accuracy of tenon machining center and establishes error model w hich is used multi-body system kinematics theory. Key words fixture system assembly accuracy multi-body system homogeneous translation error model 0 2 3 4 5 6 7 8 1 2015-09 - 06 * 863 SS2012AA040704 1973 AE E - mail lzf@ bjut. edu. cn

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2016 7 125 X Δx 0. 01 Y Δy 0. 01 Δz 0. 01 X Δα 3. 3 10-5 Y Δβ 3. 3 10-5 Z 3. 3 10-5 X Δx 0. 187 Y Δy 0. 187 Z Δz 0. 187 1 X Δα 2 10-3 Y Δβ 2 10-3 Z 2 10-3 X Δx 0. 187 Y Δy 0. 187 Z Δz 0. 187 2 X Δα 1. 43 10-6 Y Δβ 1. 43 10-6 Z 1. 43 10-6 X Δx 0. 342 Y Δy 0. 342 Z Δz 0. 342 X Δα 1. 25 10-6 Y Δβ 1. 25 10-6 Z 1. 25 10-6 13 E cos - 0. 002sin - sin - 0. 002cos 0. 002 cos + sin 0. 726 cos - sin + 0. 404 0. 002cos + sin cos - 0. 002sin 0. 002 sin - cos 0. 726 cos + sin + 0. 404-0. 002 0. 002 1 1. 13 ] 5 5 300mm 0 90 X Δx 0. 187 Y Δy 0. 187 Z Δz 0. 187 X Δα 1. 25 10-6 Δx - 0. 322 1. 03Δy - 0. 322 1. 03 Δz 0 1. 13 X Y 0. 5mm 5 3 4 4 0 1 2 3 4 2 5 u Π 1 u n L n 5 0T L u 5 L u - 1 5 j Π 1 j n L n 0 ot L j 0 L j - 1 0 E ] - ] P t T 01P ΔT 01P T 12P ΔT 12P T 23S ΔT 23S T 34P ΔT 34P T 45P ΔT 45P 1 0 0 x X 3 3 4 1 - Δβ Δx 1 - Δα Δy 1 Δz 1 0 0 x 1 - Δβ Δx cos - sin 0 0 1 - Δα Δy sin cos 0 0 1 Δz 0 0 1 0] 1 - Δβ Δx 1 - Δα Δy - Δβ Δα 1 Δz 1 0 0 x 1 0 0 x 1 - Δβ Δx 1 - Δα Δy 1 Δz 1 - Δβ Δx 1 - Δα Δy 1 Δz Y Δβ 1. 25 10-6 Z 1. 25 10-6 Δx 0. 217 Δy 0. 217 Z Δz 0. 217 X Δα 1. 43 10-6 Y Δβ 1. 43 10-6 Z 1. 43 10-6 Δx 0. 01 Y Δy 0. 01 Δz 0. 01 X Δα 3. 3 10-5 Y Δβ 3. 3 10-5 Z 3. 3 10-5 14

126 7 X Δx 0. 004 Y Δy 0. 004 Z Δz 0. 004 X Δα 0. 8 10-6 Y Δβ 0. 8 10-6 Z 0. 8 10-6 X Δx 0. 08 Y Δy 0. 08 1 2 3 4 5 1. Z Δz 0. 08 J. 2002 38 7 2 X Δα 1. 25 10-6 121-125. Y Δβ 1. 25 10-6 2. J. Z 1. 25 10-6 2000 11 1-2144 - 149. 3. 14 J. 2005 3123-125. cos - sin 0 0. 094 cos - sin + 0. 404 4. sin cos 0 0. 094 cos + sin + 0. 404 E J. 2000 11 6642-646. 0 0 1 0. 498 5. J. 2004 558 55. 0 90 2 6. 6 J. 2002 13 6464-467. 7. J. 2012 36 61015-1020. 8. Δx 0. 391 0. 498Δy 0 0. 498 Δz 0 0. 498 J. 2003 5 15-18 21. 0. 5mm 9. J. 6 1998 9 1248-52. 10Su ShipingLi Shengyi. A study on Prediction Modeling of Machining Accuracy for N Machine ToolsJ. IPN' 2002 2002 2 10 123-127. 117 6He X Yung N H. orner detector based on global an-d local curvature properties J. Optical Engineering 2008 47 1. Moravec Harris 5 1-12. J. 2011 21 695-97. 7Zhang X H Lei M Yang D et al. Multi-scale curvature scale 2Harris Stephens M. A combined corner and edge detect-or spacej. Pattern Recognition Letters200728 5. In Alvey Vision onferencemanchesteruk 1988 545-554. 147-151. 8. 3Smith S Brady M. SUSAN-A new approach to low-level image processing J. International Journal of omputer Vision 9Sheu H T Hu W. Multiprimitive segmentation of plan-ar D. 2008. 1997 23 1 45-48. curves-a two-level breakpoint classification and tuning a- 4. pproach J. IEEE Transactions on Pattern Analysis and J. 2014 19 2234-242. Machine Intelligence 1999 21 8791-797. 5Mokhtarion F Suomela R J. Robust image corner detection t- 10. hrough curvature scale space J. IEEE. Transactions on Pattern Analysis and Machine Intelligence 1998 20 12 1376 - J. 2003 414-19. 1378.