PreFeasibilityReportproposedExpasnionofFoundry 1.0 EXECUTIVESUMMARY S.No. Particulars Details DISA 15
PreFeasibilityReportproposedExpasnionofFoundry 2.0 INTRODUCTION 2.1 Identificationofprojectandprojectproponent M/s. Sakthi Auto Ancillary Private Limited (SAAPL) 16
PreFeasibilityReportproposedExpasnionofFoundry 2.2 BriefDescriptionofNatureofproject 2.3 NeedfortheProjectanditsimportance 17
PreFeasibilityReportproposedExpasnionofFoundry 2.4 DemandSupplyGap 2.5 Importsvs.Indigenousproduction 18
PreFeasibilityReportproposedExpasnionofFoundry 2.6 ExportPossibility 2.7 Domestic/exportmarkets 2.8 EmploymentGeneration(DirectandIndirect)duetotheproject. 3.0 PROJECTDESCRIPTION 3.1 Typeofproject 3.2 LocationDetails Figure1 Figure2. Annexure VI. Annexure VII&VIII 19
PreFeasibilityReportproposedExpasnionofFoundry Project site FIGURE1:LOCATIONMAPOFTHEPROJECTSITE 20
PreFeasibilityReportproposedExpasnionofFoundry FIGURE2 SATELLITEIMAGERYSHOWINGTHEPROJECTSITE 21
PreFeasibilityReportproposedExpasnionofFoundry 3.3 ALTERNATESITES 3.4 SizeorMagnitudeofOperation 3.5 ProjectDescriptionwithprocessdetails 22
PreFeasibilityReportproposedExpasnionofFoundry Furnace,PowerSource&Controlsystem ElectricalMainsEquipment SteelFrameFurnace 23
PreFeasibilityReportproposedExpasnionofFoundry Advantagesofsteelframefurnace PlantCoolingSystem Table1 TABLE1:TECHNICALSPECIFICATIONSOFINDUCTIONFURNACES S.No. DescriptionofItems Specifications 1 General 2 FurnaceCrucible 24
PreFeasibilityReportproposedExpasnionofFoundry 3 StaticFrequencyPanel 4 HydraulicPowerPack 5 RemoteControlDesk 6 PlantCoolingSystem 25
PreFeasibilityReportproposedExpasnionofFoundry PLCcontrolsandplant StorageHoppers 26
PreFeasibilityReportproposedExpasnionofFoundry SandMixer: SandCooler: DustExtractionSystem[AirPollutionControlMeasures] Proposedequipments 27
PreFeasibilityReportproposedExpasnionofFoundry 28
PreFeasibilityReportproposedExpasnionofFoundry Figure 3 29
PreFeasibilityReportproposedExpasnionofFoundry DISAMATIC MARK 5B 30
PreFeasibilityReportproposedExpasnionofFoundry 31
PreFeasibilityReportproposedExpasnionofFoundry FIGURE 3:PROCESSFLOWCHART 32
PreFeasibilityReportproposedExpasnionofFoundry 3.6 RawMaterialRequirement Table 2. S.No. TABLE 2:RAWMATERIALREQUIREMENT RawMaterial Requirement(Tons/Month) BeforeExpansion AfterExpansion 19.2No 4992Tons5000Tons 33
PreFeasibilityReportproposedExpasnionofFoundry FIGURE 4:MATERIALBALANCE Total 5100 Total 5100 3.7 Resourceoptimization/recyclingandreuse 3.8 AvailabilityofWaterwithSource Annexure V. 34
PreFeasibilityReportproposedExpasnionofFoundry Figure 5&6. (3.5) Sand Moulding Evaporation Water (18) (2.5) Cooling tower Make-up Evaporation (12.0) Drinking & Sanitation (9.6) Sanitary wastewater is being treated in septic tank followed by dispersion trench FIGURE5:WATERBALANCEEXISTING (7.0) Sand Moulding Evaporation Water (36) (5.0) Cooling tower Make-up Evaporation (20.0) Drinking & Sanitation (16) Sewage Treatment Plant Green belt Development FIGURE6:WATERBALANCE AFTEREXPANSION 35
PreFeasibilityReportproposedExpasnionofFoundry 3.9 Quantityofwastegeneration(LiquidandSolid)&itsmanagement Table 3&4. 36
PreFeasibilityReportproposedExpasnionofFoundry TABLE 3:STACKEMISSIONDETAILS(BEFOREEXPANSION) Parameters Unit Stack1 Stack2 Stack3 Stack4 Stack5 37
PreFeasibilityReportproposedExpasnionofFoundry TABLE 4:STACKEMISSIONDETAILS(AFTEREXPANSION) Parameters Unit Stack1 Stack2 Stack3 Stack4 Stack5 38
PreFeasibilityReportproposedExpasnionofFoundry Annexure V. Table5. S.No. TABLE 5:SOLIDWASTEGENERATIONANDDISPOSAL Source Quantity(TPM) Before Expansion After Expansion DisposalMethod 39
PreFeasibilityReportproposedExpasnionofFoundry Table6. TABLE6:NOISELEVELSATTHEEXISITNGPLANT S.No. Location NoiseLevelsdB(A) 40
PreFeasibilityReportproposedExpasnionofFoundry 4.0 4.1 SITEANALYSIS Connectivity 4.2 LandForm,LanduseandLandownership Annexure IX. AnnexureI 4.3 Topography Figure 7 & Figure8. 41
42 FIGURE 7 : TOPO MAP COVERING 10 KM RADIUS AROUND PROJECT SITE Pre Feasibility Report proposed Expasnion of Foundry
PreFeasibilityReportproposedExpasnionofFoundry FIGURE8:CONTOURMAPOFSTUDYAREA 43
PreFeasibilityReportproposedExpasnionofFoundry 4.4 ExistingLandusePattern TABLE 7:LANDUSEBREAKUPOFEXISTINGPLANTAREA S.No. Description Area(Ha) Percentage(%) Total 1.327 100 4.5 Existinginfrastructure 4.6 SoilClassification 44
PreFeasibilityReportproposedExpasnionofFoundry 4.7 Climatedata 5.0 5.1 PLANNINGBRIEF Planningconcept 45
PreFeasibilityReportproposedExpasnionofFoundry 5.2 PopulationProjection 5.3 Landuseplanning TABLE 8:LANDUSEBREAKUPOFPROJECTSITE BeforeExpansion AfterExpansion S. Description No. Percentage Percentage Area(Ha) Area(Ha) (%) (%) Total 1.327 100 1.327 100 5.4 AssessmentofInfrastructureDemand 5.5 Amenities/Facilities 46
PreFeasibilityReportproposedExpasnionofFoundry 6.0 6.1 PROPOSEDINFRASTRUCTURE IndustrialArea ProcessingArea 6.2 Residentialareanonprocessingarea 6.3 GreenBelt 47
PreFeasibilityReportproposedExpasnionofFoundry FIGURE9:PHOTOGRAPHSHOWINGTHEGREENBELTDEVELOPMENT 48
PreFeasibilityReportproposedExpasnionofFoundry 6.4 SocialInfrastructure 6.5 Connectivity 6.6 DrinkingWatermanagement 6.7 SewerageSystem Annexure V 6.8 IndustrialWasteManagement Table9. 49
PreFeasibilityReportproposedExpasnionofFoundry S.No. TABLE 9:SOLIDWASTEGENERATIONANDDISPOSAL Source Quantity(TPM) Before Expansion After Expansion DisposalMethod 6.9 PowerRequirement&Supply/Source 7.0 REHABILITATIONANDRESETTLEMENT(R&R)PLAN 50
Pre Feasibility Report proposed Expasnion of Foundry 8.0 PROJECT SCHEDULE & COST ESTIMATES The proposed expansion project will be implemented immediately after obtaining EC from SEIAA and CTE from TNPCB. The implementation period of the expansion project is six months from date of implementation to achieve the significant production with new equipments. The total cost of proposed expansion project is estimated as Rs. 1472.69 Lakhs as detailed below. The funding will be sourced by own funding of promoters as well as loans from Banks. TABLE 10 : PROPOSED INVESTMENT ESTIMATES S. No. Description Amount (Rs. Lakhs) 1 Civil works 124.63 2 Plant & Machinery 1318.01 3 Miscellaneous & Contingency 30.05 TOTAL 1472.69 9.0 ANALYSIS OF PROPOSAL FINAL RECOMMENDATIONS The project is well conceived as horizontal integration efforts and effectively planned by one of the leading Industry in India. With the Indian GDP growth poised to reach 8% percent and prediction indicating a high level investment in infrastructure fields, the government's emphasis on development of infrastructural facilities in the country the foundry industry will witness accelerated growth of more than 15% per annum. Realizing this trend, SAAPL has taken a proactive step to enhance the production capacity in Coimbatore district which is in close proximity to the growing infrastructure market. This project will be implemented within six months from the date of approvals and thereon commercial production will commence. This unit is expected to provide employment to around 60 persons directly and to more than 200 persons indirectly. By adding more advanced technologies and cost effective production techniques, this group will achieve cost competitiveness over other players in this field. 51
PreFeasibilityReportproposedExpasnionofFoundry 52