PARTS CATALOGUE MOONTRAX 50/90 REVISED 2/20/04
INDEX ENGINE FRAME SECTION FIG # SECTION FIG # CYLINDER/CYLINDER HEAD E0 FRAME F0 CRANKSHAFT/PISTON E02 BODY COVER F02 FAN COVER/SHROUD E03 HANDLE COVER SYSTEM F03 OIL PUMP E04 SEAT F04 AIR INTAKE SYSTEM E05 OIL TANK/FUEL TANK F05 CARBURETOR E06 FRONT SWINGARMS F06 CRANKCASE COVER 50cc E07 SHOCK ABSORBER F07 CRANKCASE COVER 90cc E08 STEERING F08 KICK SHAFT ASSY E09 HANDLE COMP. F09 CLUTCH ASSY E0 BRAKE F0 DRIVE ASSY (REVERSE VERSION) E REAR WHEEL AXLE F GENERATOR/START MOTOR E2 WHEEL F2 ELECTRICAL EQUIPMENT E3 CHAIN F3 EXHAUST PIPE F4 REVERSE GEAR SHIFT F5 WIRE HARNESS F6 LIGHTS F7 TOOLS F8 COLOR STIPES/LABELS F9
CONTENTS ENGINE GROUP E0 CYLINDER/CYLINDER HEAD E02 CRANKSHAFT/PISTON E03 FAN COVER/SHROUD E04 OIL PUMP E05 AIR INTAKE SYSTEM E06 CARBURETOR E07 50cc CRANKCASE/ COVER E08 90/00cc CRANK CASE/ COVER E09 KICK SHAFT ASSY
E0 CLUTCH ASSY E DRIVE ASSY (REVERSE VERSION) E2 GENERATOR/STARTER MOTOR E3 ELECTRICAL EQUIPMENT
CONTENTS FRAME GROUP F0 FRAME F02 BODY COVER F03 HANDLE COVER SYSTEM F04 SEAT F05 OIL TANK/FUEL TANK F06 FRONT SWINGARMS 2-3 2-42-6 2-2-5 2 2-2 9 8 4 7 3 0 6 5 7 F07 SHOCK ABSORBERS F08 STEERING F09 HANDLE COMP.
F0 BRAKE F REAR WHEEL AXLE F2 WHEEL F3 CHAIN F4 EXHAUST PIPE F5 REVERSE GEARSHIFT F6 WIRE HARNESS F7 LIGHTS F8 TOOLS
F9 COVER STRIPES/LABELS
E0 CYLINDER / CYLINDER HEAD REF # PART # DESCRIPTION QTY - 2200-3XG-00 HEAD, CYLINDER (50c.c.) 2200-4DM-00 HEAD, CYLINDER (90c.c.) -2 225-4DM-00 GASKET, CYLINDER HEAD -3 9470-00264 PLUG, SPARK (NGK BP7HS) -4-5 -6 200-3XG-00 29-3XG-00 9030-070-C CYLINDER (50c.c.) GASKET, CYLINDER BASE (50c.c.) BOLT, STUD (50c.c.) 4 4 4 4 200-4DM-00 29-4DM-00 9030-0725-C CYLINDER (90c.c.) GASKET, CYL. BASE (90c.c.) BOLT, STUD (90c.c.) 4 4 4 4-7 94050-07000-C NUT 4 4 4 4
E02 CRANK SHAFT / PISTON REF # PART # DESCRIPTION QTY 2-3000-3XG-00 CRANKSHAFT ASSY (50c.c.) 3000-4DM-00 CRANKSHAFT ASSY (50c.c.&90c.c.) 2-2 9070-0307 KEY, WOODRUFF 2-3 9600-62044-0 BEARING. 2 2 2 2 2-4 9202-4DM-00 SEAL, OIL 2-5 920-4DM-00 SEAL, OIL 2-6 2-7 2-8 2-9 2-0 2-987-3XG-00 30-3XG-00 3-3XG-00 30-3XG-00 9460-3XG-00 900-3XG-00 COLLAR (50c.c.) PISTON(STD)(50c.c.) PIN, PISTON(50c.c.) RING SET, PISTON (STD)(50c.c.) CIRCLIP (50c.c.) BEARING, NEEDLE (50c.c.) 2 3 2 4 3 4 3 987-4DM-00 30-4DM-00 3-4DM-00 30-4DM-00 9460-4DM-00 900-4DM-00 COLLAR (90c.c.&00c.c.) PISTON(STD)(90c.c.) PIN, PISTON(90c.c.) RING SET, PISTON (STD)(90c.c.) CIRCLIP (50c.c.&90c.c.) BEARING, NEEDLE (90c.c.) 2 3 2 4 3 4 3 Enlarged figure next page
E02 CRANK SHAFT / PISTON
E03 FAN COVER/ SHROUD REF # PART # DESCRIPTION QTY 3-9620-3XG-00 COVER ASSY, CYLINDER (50c.c.) 9620-4DM-00 COVER ASSY, CYLINDER (90c.c.) 3-2 207-4DM-00 GROMMET 2 2 2 2 3-3 96A-4DM-00 FAN COVER ASSY 3-3- 960-4DM-00 COVER ASSY FAN 3-3-2 966-4DM-00 FAN COVER CAP 3-3-3 93903-0506 TRUSS 3-3-4 9404-0536 WASHER 3-4 94608-4DM-00 O-RING 3-5 93893-0606-K SCREW WASHER 3 3 3 3 3-6 950-3XG-00 FAN COMP, COOLING (50c.c.) 950-4DM-00 FAN COMP, COOLING (90c.c.) 3-7 790-4DM-00 CABLE ASSY, THROTTLE 3-8 8053-4DM-00 DEFLECTOR 3-9 9389-06020-K SCREW WASHER 2 2 2 2 3-0 9390-240C0 TAPPING SCREW, PAN Enlarged figure next page
E03 FAN COVER/ SHROUD
E04 OIL PUMP REF # PART # DESCRIPTION QTY 4-500-3XG-00 OIL PUMP ASSY(50c.c.) 500-4DM-00 OIL PUMP ASSY(90c.c.) 4-2 93500-0504-K BOLT, BREATHER 4-3 53-4DM-00 GEAR, PUMP DRIVE 4-4 94303-038 PIN, DOWEL 4-5 9450-9000 CIRCLIP 2 2 2 2 4-6 55-2609 SPG.WAVE F9*26 Enlarged figure next page
E04 OIL PUMP
E05 AIR INTAKE SYSTEM REF # PART # DESCRIPTION QTY 5-40A-4DM-00 REED VALVE ASSY 5-2 620-4DM-00 GASKET, VALVE SEAT 5-3 7A-4DM-00 MANIFOLD, INTAKE 5-7 720A-4DM-00 AIR CLEANER ASSY. 5-8 7205-4DM-00 ELEMENT, AIR CLEANER 5-93500-05020 BOLT M6x20 2 2 2 2 5-2 9404-0630 PLAN WASHER Φ6 2 2 2 2 Enlarged figure next page
E05 AIR INTAKE SYSTEM
E06 CARBURETOR REF # PART # DESCRIPTION QTY 60A-3XG-00 CARBURETOR ASS'Y(50c.c.) 6-60A-3XG-0 CARBURETOR ASSY(50cc) 60A-4DM-00 CARBURETOR ASS'Y(90c.c.) 60A-4DM-0 CARBURETOR ASS'Y(90c.c.) 6-2 60-4DM-00 MAINTENANCE KIT ASSY A 6-3 602-4DM-00 MAINTENANCE KIT ASSY B 6-4 603-4DM-00 SLOW JET(PRINTED 7.5) Enlarged figure next page
E06 CARBURETOR
E07 50cc CRANK CASE/ CRANK COVER REF # PART # DESCRIPTION QTY 7-394-4DM-00 GASKET, CRANKCASE COVER 7-2 93500-0602-K SCREW WASHER 7-3 2-4DM-00 HOLDER 7-4 93500-06035-K SCREW, PAN 8 0 0 8 7-5 03-4DM-00 RUBBER BUSH, ENGINE 2 2 2 2 7-6 00-3XG-00 CRANKCASE RIGHT 7-7 9430-260 PIN, DOWEL 2 2 2 2 7-8 220-4DM-00 BREATHER COMP 7-9 200-3XGR-00 CRANK CASE LEFT (50cc) 200-4DMR-00 CRANK CASE LEFT (90cc) 7-0 565-4DM-00 PLUG, OIL 7-94608-3825 O-RING 7-2 9404-0805 WASHER F5*F8 7-3 9570-0806-K BOLT FLANGE M8*6 7-4 94520-42000 CIRCLIP EX F42 7-5 9430-040 PIN, DOWEL 7-6 395-4DM-00 GASKET CRANK CASE COVER L 7-7 34-3XG-00 COVER SIDE 7-8 93500-06025-K SCREW PAN M6*25 8 8 8 8 7-9 342-4DM-00 SHAFT Φ8*3 7-20 362-3XG-00 ELEMENT 7-2 363-3XG-00 GUIDE ELEMENT 7-22 93500-06065-K SCREW PAN M6*65 7-23 93500-05008-K SCREW PAN M5*8 2 4 4 2 7-24 364-3XG-00 PLATE 7-25 9000-06035 HEXAGON BOLT(M6*35) 9 9 7-26 2300-4DMR-00 MISSION COVER( 50cc;90cc) 7-27 2395-4DMR-00 GASKET, MISSION COVER 7-28 9600-6203-0 BEARING 7-29 9600-402 BOLT FLANGE 7-30 95000-03020 SPRING 7-3 9500-09500 BALL 7-32 9600-62023-0 BEARING Enlarged figure next page
E07 50cc CRANK CASE/ CRANK COVER REF # PART # DESCRIPTION QTY 7-33 203-4DM-00 BUSH REAR SHOCK ABSRBER 7-34 940-42200 WASHER
E08 90/00cc CRANK CASE/ CRANK COVER REF # PART # DESCRIPTION QTY 8-394-4DM-00 GASKET, CRANK CASE COVER 8-2 93500-0602-K SCREW WASHER 8-3 2-4DM-00 HOLDER 8-4 93500-06035-K SCREW, PAN 8-5 03-4DM-00 RUBBER BUSH ENGINE 2 2 2 2 8-6 00-4DM-00 CRANKCASE, RIGHT 2 2 2 2 8-7 9430-260 PIN, DOWEL 3 3 3 3 8-8 220-4DM-00 BREATHER COMP 3 3 3 3 8-9 200-3XGR-00 CRANK CASE LEFT (50cc) 8-0 565-4DM-00 PLUG, OIL 8-94608-3825 O-RING 8-2 203-4DM-00 BUSH REAR SHOCK ABSRBER 9 9 8-3 9404-0805 WASHER F5*F8 0 0 8-4 9570-0806-K BOLT FLANGE M8*6 8-5 94520-42000 CIRCLIP EX F42 8-6 9430-040 KNOCK PIN F0*4 2 2 2 2 8-7 364-4DM-00 PLATE 8-8 395-4DM-00 GASKET CRANK CASE COVER L 8-9 34-4DM-00 COVER SIDE 8-20 93500-06025-K SCREW PAN 8 3 3 8 8-2 362-4DM-00 ELEMENT 8-22 363-4DM-00 COVER ELEMENT 8-23 94050-06060-K NUT FLANGE M6 3 3 3 3 8-24 93500-06065-K SCREW PAN M6*65 8-25 35A-4DM-00 COVER SHOURD ASS'YL 8-26 37A-4DM-00 BOLT M6*23 2 2 8-27 9000-06035 BOLT 9 9 8-28 2300-4DMR-00 MISSION COVER(50cc;90cc) 8-29 2395-4DMR-00 GASKET,MISSION COVER 8-30 9600-6203-0 BEARING 8-3 9600-402 BOLT FLANGE 8-32 940-42200 WASHER Enlarged figure next page
E08 90/00cc CRANK CASE/ CRANK COVER REF # PART # DESCRIPTION 8-33 95000-03020 SPRING 8-34 9500-09500 BALL 8-35 9600-62023-0 BEARING 8-36 342-4DM-00 SHAFT QTY
E09 KICK SHAFT ASSY REF # PART # DESCRIPTION QTY 9-280-3XG-00 WHEEL, STARTER(50c.c.) 280-4DM-00 WHEEL, STARTER(90c.c.) 9-2 900-55593 BEARING. 9-3 285-4DM-00 BOSS, GEAR 2 9-4 9404-55506 WASHER, PLATE 9-5 9-6 2820-3XG-00 2800-3XG-00 STARTER CLUTCH ASSY(50c.c.) IDLE GEAR ASSY(50c.c.) 2820-4DM-00 2800-4DM-00 STARTER CLUTCH ASSY(90c.c.) IDLE GEAR ASSY(90c.c.) 2802-3XG-00 SHAFT, IDLE GEAR(50c.c.) 9-7 Enlarged figure 2802-4DM-00 SHAFT, IDLE GEAR(90c.c) 9-8 9404-0822 WASHER, PLATE 2 2 2 2 9-9 2805-4DM-00 PLATE, IDLE GEAR 9-0 93892-0602 SCREW, PAN HEAD 2 2 2 2 9-28250-4DM-00 KICK SHAFT ASSY 9-2 2828-4DM-00 SPRING, TORSION 9-3 28254-4DM-00 BUSH, SOLID 9-4 9404-500 WASHER, PLATE 9-5 9450-5000 CIRCLIP 9-6 28300-4DM-00 KICK CRANK ASSY 9-7 2823A-4DM-00 KICK PINION ASSY next page
E09 KICK SHAFT ASSY
E0 CLUTCH ASSY REF # PART # DESCRIPTION QTY 0-234-3XG-00 GEAR, PRIMARY DRIVE(50c.c.) 234-4DM-00 GEAR, PRIMARY DRIVE(90c.c.) 0-2 9450-7000 CIRCLIP F7 0-3 9600-60030 BEARING. 6003 0-4 9203-4DM-00 SEAL, OIL 6202-27,HTCL 7,F28*5.5 0-5 230A-3XG-00 SECONDARY SHEAVE ASS'Y(50c.c.) 230A-4DM-00 SECONDARY SHEAVE ASS'Y(90c.c.) 0-6 94050-0080-K NUT M0 0-7 9630-6382-0 BEARING 6382 0-8 94608-6453 O-RING F9-F7*3mm 0-20 0-23 222-3XG-00 2205-3XG-00 WEIGHT(50c.c.) COLLAR(50c.c.) 6 6 222-4DM-00 2205-4DM-00 WEIGHT(90c.c.) COLLAR(90c.c.) 6 6 0-24 2300-4DM-00 V-BELT 0-25 0-27 2202-3XG-00 282-3XG-00 SHEAVE, PRIMARY FIXED(50c.c.) CLUTCH, ONEWAY(50c.c.) 2202-4DM-00 282-4DM-00 SHEAVE, PRIMARY FIXED(90c.c.) CLUTCH, ONEWAY(90c.c.) 0-28 9700W-026 WASHER, CONICAL SPRING F0*F24*2.7mm 0-29 9400-00C0 NUT M0 0-30 22A-3XG-00 FACE ASS'Y MOVABLE DRIVE(50c.c 22A-4DM-00 FACE ASS'Y MOVABLE DRIVE(90c.c Enlarged figure next page
E0 CLUTCH ASSY
E DRIVE ASSY (REVERSE VERSION) REF # PART # DESCRIPTION QTY - 23430-3XGR-00 DRIVE AXLE ASS'Y -2 960-25336 BRG -3 94530-32000 CIRCLIP -4 9204-4DM-00 SEAL, OIL 25*35*6-5 9650-60040-0 BRG -6 94520-42000 CIRCLIP -7 9402-202800 WASHER -8 9457-MAA-000 CIRCLIP -9-0 5234-MAA-00 28-4DMR-00 SPORKET/FR.5T PLATE FIXING 5235-MEC-00 5232-MAA-00 SPORKET/FR. 9T SPORKET/FR.5T - 92000-0600 BOLT 2 2-2 239-4DM-00 COLLOTR -3 96220-5060 PIN 2 2-4 244-4DM-00 CAM GEAR SHIFT -5 2430-4DMR-000 DRUM GEAR SHIFT -6 2424-4DMR-00 SHIFT FORK GUIDE -7 242-4DMR-00 GEAR SHIFT -8 9402-2800 WASHER -9 23450-4DMR-00 REVERSE AXLE ASS'Y -20 23420-4DMR-00 MAIN AXLE COMP -2 2460-4DMR-00 SPINDLE COMP,GEAR SHIFT -22 9453-MAA-000 CIRCLIP -23 9204-MAA-000 SEAL.OIL -24 234-4DMR-00 PRIMAY, DRIVE GEAR Enlarged figure next page
E DRIVE ASSY (REVERSE VERSION)
E2 GENERATOR/ STARTER MOTOR REF # PART # DESCRIPTION QTY 320-4DM-00 STATOR, COMP 2 30-3XG-00 FLYWHEEL, COMP (50c.c.) 30-4DM-00 FLYWHEEL, COMP (90c.c.) 3 9402-0520 WASHER 4 9400-00C0 NUT, HEX 5 93500-0606-K SCREW, PAN 2 2 2 2 6 3200-3XG-00 STARTER MOTOR ASSY(50c.c.) 3200-4DM-00 STARTER MOTOR ASSY(90c.c.) 7 9600-06022-0H BOLT, FLANGE 2 2 2 2
E3 ELECTRICAL EQUIPMENT REF # PART # DESCRIPTION QTY 3050-4DM-00 COIL, IGN COMP 2 3040-3XG-00 C.D.I.UNIT, COMP (50c.c.) 3040-4DM-00 C.D.I. UNIT, COMP (90c.c.) 3 3600-4DM-00 RECTIFIER / REGULATOR COMP 4 35400-4DM-00 RESISTOR, COMP 5 35850-4DM-00 RELAY, STARTER COMP 6 96000-0606 BOLT, FLANGE (M6X6) 2 2 2 2 7 93500-0502 BOLT(M5X2) 2 2 2 2 8 92000-0602 BOLT(M6X2)
F0 FRAME REF # PART # DESCRIPTION QTY -3 96000-0804 BOLT, FLANGE 8 6 6 8-4 90350-08000 LOCK NUT 0 0 0 0-5 7630-MAA-000 CUSHION RUBBER 8 8 8 8-6 6432-MAA-000 SQUARE STOPPER 4 4 4 4-7 5026-MAA-000BK FOOTBOARD FIXED STAY COMP. L -8 5027-MAA-000BK FOOTBOARD FIXED STAY COMP. R -9 5020-MAB-000BK ENG. HANGER PLATE 2 2 2 2-0 96000-08020 FLANGE BOLT 2 2 2 2-96000-0804 FLANGE BOLT 2 2-2 4430-MAA-000 ENG MOUNTING SPACE PIPE -3 4440-MAA-000 ENG MOUNTING SPACE PIPE 2-4 96000-2220 FLANGE BOLT -5 90350-2000 LOCK NUT -6 5237-MAA-00BK REAR FORK COMP.(50c.c.) -7 400-MAA-000 REAR FORK SEAL COVER 2 2 2 2-8 2235-MAA-000 BUSH CONTAIN OIL 2 2 2 2-9 4470-MAA-000 RR FORK SPAER SLEEVE -20 53436-MAA-000 RUBBER SLEEVE -2 96000-4290 FLANGE BOLT -22 90350-4000 LOCK NUT -23 96000-08036-L FLANGE BOLT 2 2-25 96000-0602 FLANGE BOLT 2 2-27 9400-03500 RIVET 2 2-28 8800-MAA-000 FLAGPOLE ASS'Y -29 849-MAA-000 LIFT WIRE Enlarged figure next page
F0 FRAME
F02 BODY COVER REF # PART # DESCRIPTION QTY 2-6430-MAA-000WH COVER, FR (WHITE) 2-2 8260-MAA-000WH COVER, RR (WHITE) 2-3 2-4 8360-MAA-000RD 8350-MAA-000RD COVER, SIDE L (RED) COVER, SIDE R (RED) 8360-MAA-000BL 8350-MAA-000BL COVER, SIDE L (BLUE) COVER, SIDE R (BLUE) 2-5 83602-MAA-000SL COVER, UPPER SIDE L (SILVER) 2-6 83502-MAA-000SL COVER, UPPER SIDE R (SILVER) 2-7 83504-MAA-000SL COVER, LOWER SIDE R (SILVER) 2-8 83604-MAA-000SL COVER, LOWER SIDE L (SILVER) 2-9 2-0 2-2-2 6200-MAA-000RD 600-MAA-000RD 83603-MAA-000RD 83503-MAA-000RD FENDER, FR. L (RED) FENDER, FR. R (RED) FENDER, RR. L (RED) FENDER, RR. R (RED) 6200-MAA-000BL 600-MAA-000BL 83603-MAA-000BL 83503-MAA-000BL FENDER, FR. L (BLUE) FENDER, FR. R (BLUE) FENDER, RR. L (BLUE) FENDER, RR. R (BLUE) 2-3 64402-MAA-000RD LENS./L (RED) 2-4 6440-MAA-000RD LENS./R (RED) 2-5 64330-MAA-000BK FOOTBOARD/L (BLACK) 2-6 6430-MAA-000BK FOOTBOARD/R (BLACK) 2-7 96000-0602 FLANGE BOLT 24 24 2-8 96000-0606 FLANGE BOLT 6 6 2-9 90344-06000 SPRING NUT 8 8 2-20 763-MAA-000 CUSHION RUBBER 4 4 2-2 96000-06020 FLANGE BOLT 2 2 2-23 93000-0502 ROUND HEAD BOLT 8 8 2-24 940-05400 WASHER 8 8 2-25 940-06300 WASHER 4 4 2-26 90350-05000 LOCK NUT 8 8 Enlarged figure next page
F02 BODY COVER
F03 HANDLE COVER SYSTEM REF # PART # DESCRIPTION QTY 3-50240-MAA-030BK HANDLE COVER(BLACK) 3-2 3350-MAA-000 OIL ALARM LAMP ASS'Y(RED) 3-3 350-MAA-000 SAFTY SWITCH ASS'Y 3-4 50270-MAA-00BK PROTECT HAND RING 3-5 93000-0602 ROUND HEAD BOLT 2 2
F04 SEAT REF # PART # DESCRIPTION QTY 4-7700-MAC-000 SEAT ASS'Y (RED) 7700-MAC-00 SEAT ASS'Y (BLUE) 2-2-5 4-2 77235-MAA-000 LOCK ASS'Y, SEAT 2-3 2-42-6 4-2-6 90350-06000 LOCK NUT 2 2 4-3 85258-MAA-000 CUSHION RUBBER, FR SEAT 2 2 2 2 2-2 9 4-4 85268-MAA-000 CUSHION RUBBER, RR SEAT 2 2 2 4-5 77236-MAA-000 SEAT LOCK ARM 4-6 77237-MAA-000 COLLAR 4 8 7 6 5 7 3 0 4-7 940-062200 WASHER 2 2 4-8 90350-06000 LOCK NUT(M6) 4-9 75583-MAA-000 SEAT DRIVER BRKT 4-0 93093-0505 TAPPING SCREW 3 3 Enlarged figure next page 4-77238-MAA-000 DRAW SPRING
F04 SEAT 2-2-5 2-6 2-4 2-3 2 2-2 9 8 4 7 3 0 6 5 7
F05 OIL TANK/ FUEL TANK REF # PART # DESCRIPTION QTY 5-50240-MAA-030BK FUEL TANK(BLACK) 5-2 7620-MAA-000BK CAP(BLACK), FUEL TANK 5-3 7800-MAA-000WH OIL TANK(WHITE) 5-5 846-MAA-000 CUSHION RUBBER 4 4 4 4 5-6 6950-MAA-000 FUEL PETCOCK ASS'Y 5-7 690-MAA-000 FILTER ASS'Y, FUEL 5-8 95002-000 CLIP2 0 8 8 0 5-9 7684-MAA-000 HOSE, FUEL 2 5-0 7682-MAA-000 HOSE 2, FUEL 5-7683-MAA-000 HOSE 3, FUEL 5-2 7685-MAA-000 HOSE 4, FUEL 5-3 3980-MAA-000 GAUGE ASS'Y, OIL LEVEL 5-4 50250-MAA-00BK HANGER, OIL TANK 5-5 92000-0602 BOLT 5-6 92000-0606 WASHER BOLT 4 4 4 4 5-7 7650-MAA-000 OIL TANK CAP STOPPER Enlarged figure next page
F05 OIL TANK/ FUEL TANK
F06 FRONT SWINGARMS REF # PART # DESCRIPTION QTY 6-3 225-MAA-000 BUSH CONTAIN OIL(UPPER) 2 2 6-4 50270-MAA-00BK BUSH CONTAIN OIL(LOWER) 2 2 6-5 303-MAA-000 BUSH 4 4 4 4 6-6 43350-MAA-000 GREASE VALVE 2 2 2 2 6-7 52225-MAA-000 GREASE VALVE CAP 2 2 2 2 6-8 52235-MAA-000 WATER PROOF COVER 2 2 2 2 6-9 52245-MAA-000 SEAL, DUST 2 2 2 2 6-2 96000-0600 BOLT, FLANGE 8 8 8 8 6-3 96000-0048 BOLT, FLANGE 4 4 4 6-4 90350-08000 LOCK NUT 4 4 4 6-5 940-06300 WASHER 4 4 6-6 94-06000 SPRING WASHER 4 4 Enlarged figure next page
F06 FRONT SWING ARMS
F07 SHOCK ABSORBERS REF # PART # DESCRIPTION QTY 3 96000-0040 BOLT, FLANGE 4 4 4 4 4 92000-0040 BOLT 2 2 2 2 5 90350-0000 LOCK NUT 2 2 2 4
F08 STEERING REF # PART # DESCRIPTION QTY 8-2 5327-MAA-000 SLEEVE 8-3 53434-MAA-000 HOLDER STEERING SHAFT 2 2 2 8-4 50270-MAA-00BK SEAL, OIL 8-5 9060-MAA-000 C CLIP 8-6 9600-6002ZZ BEARING 8-7 222-MAA-000 COLLAR 8-8 9202-MAA-000 SEAL, OIL 8-9 5380-MAA-000 STEERING TIE ROD ASS'Y 2 2 2 8-0 525-MAA-000 KNUCKLE/L 8-520-MAA-000 KNUCKLE/R 8-2 90350-08000 LOCK NUT 2 2 2 8-3 90350-0000 LOCK NUT 3 3 3 8-4 90350-4000 LOCK NUT 8-5 90352-0000 NUT, CASTELLATED 8-6 9420-7020 COTTER PIN 2 2 8-7 9420-25030 COTTER PIN 8-8 9420-30032 COTTER PIN 4 4 Enlarged figure next page
F08 STEERING
F09 HANDLE COMP REF # PART # DESCRIPTION QTY 5300-MAA-00BK HANDLE COMP. 2 5340-MAA-000RD GRIP (RED) 2 2 2 2 5340-MAA-000BL GRIP (BLUE) 3 5032-MEC-020BK LEVER ASS'Y LEFT (DRUM) 4 5379-MAA-000BK LEVER ASS'Y RIGHT (DRUM) 5379-MAC-000BK LEVER ASS'Y RIGHT (LOCK DISC) 5 3560-MMC-020BK SW.ASS'Y, LEFT HANDLE HANDLE HOLDER 6 5370-MAA-000 COVER(L/UPPER) HANDLE HOLDER 7 5375-MAA-000 COVER(R/UPPER) 8 4557-MAA-000 HANDLE HOLDER ASS'Y(LOWER) 2 2 2 2 9 9000-06025 BOLT, HEX 4 4 4 4 0 90350-0000-G LOCK NUT 2 2 4336-MAA-000 CHOCK CABLE ASS'Y Enlarged figure next page
F09 HANDLE COMP
F0 BRAKE REF # PART # DESCRIPTION QTY 0-450-MAA-000 FR/L BRAKE SHOE COMP./SINGLE HOLE 0-2 4502-MAA-000 FR/R BRAKE SHOE COMP./SINGLE HOLE 0-3 45200-MAC-000 RR.CALIPER ASS'Y 0-4 50295-MAC-000 RR.CALIPER BRKT ASS'Y 0-5 452-MAC-000 RR. BRAKE DISK 0-6 4522-MAC-000 RR. DISK BRKT 0-7 4696-MAC-00 BRAKE FLUID HOSE ASS'Y 0-8 46965-MAC-000 BRAKE FLUID HOSE BRKT 0-9 46963-MAC-000 BRAKE FLUID HOSE BOLT 2 2 2 2 0-0 46964-MAC-000 BRAKE FLUID HOSE WASHER 4 4 4 4 0-45450-MAA-00 FR. BRAKE CABLE ASS'Y 2 2 0-2 50230-MAA-000BK REAR BRAKE COVER 0-3 90350-08000 LOCK NUT 2 2 2 2 0-4 92000-2050 BOLT 2 2 2 2 0-5 94-2000 SPRING WASHER 2 2 0-6 96000-0802 FLANGE BOLT 2 2 2 2 0-7 9000-0602 HEXAGON BOLT 4 4 4 4 0-8 96000-08025 FLANGE BOLT 2 2 2 2 0-9 4520-MAA-000 FR.BRAKE SHOE COMP 2 2 0-20 43022-MAC-000 RR.PAD ASS'Y 2 2 Enlarged figure next page
F0 BRAKE
F REAR WHEEL AXLE REF # PART # DESCRIPTION QTY - 235-MAA-000 REAR WHEEL AXLE -2 4450-MAA-000BK SPACE PIPE -3 5032-MEC-020BK SPACE PIPE 2-4 5233-MAA-00 SPROKET/RR.-MAA -5 5234-MAA-00 SPROKET/FR. -6 52350-MAA-00BK RR. WHEEL AXLE SEAT ASS'Y -7 9203-MAA-000 OIL SEAL 2 2 2 2-8 9600-6006ZZ BALL BEARING 2 2 2 2-9 44620-MAA-000 SPACE TUBE -0 532-MAA-000 SPACER 2 2 2 2-96000-2028 FLANGE BOLT 2 2 2 2-2 90350-2000 LOCK NUT 2 2 2 2-3 90350-4000 LOCK NUT Enlarged figure next page
F REAR WHEEL AXLE
F2 WHEEL REF # PART # DESCRIPTION QTY 2-427-MAB-000 TIRE 2 2 2 2 2-2 4272-MAB-000 TIRE 2 2 2 2 5032-MEC-020BK FR. RIM (SILVER) 2 2 2 2 42707-CAB-000SL RR. RIM(SILVER) 2 2 2 2 2-3 42706-MAA-000RD FR. RIM (RED) 2 2 2 2 42707-MAB-000RD RR. RIM(RED) 2 2 2 2 42706-MAA-000BL FR. RIM (BLUE) 2 2 2 2 42707-MAB-000BL RR. RIM(BLUE) 2 2 2 2 2-4 4275-MAA-000 VALVE RIM 4 4 2-5 4460-MAA-000 FR. HUB ASS'Y 2 2 2 2 2-6 44630-MAA-000 RR WHEEL AXLE FIXED BRKT ASS'Y 2 2 2 2 2-7 92000-0020 BOLT 6 4 4 6 2-8 94-0000 SPRING WASHER 6 8 8 6 2-9 9050-240046 WASHER 2 2 2 2 2-0 9050-440046 WASHER 2 2 2 2 2-9405-2000 INSERT LOCK NUT 2 2 2 2 2-2 94052-4000 INSERT LOCK NUT 2 2 2 2 2-3 9420-30032 COTTER PIN 4 2 2 4 2-4 53456-MAA-000 RUBBER CAP 4 2 2 4 Enlarged figure next page
F2 WHEEL
F3 CHAIN REF # PART # DESCRIPTION QTY 3-50240-MAA-020BK LOWER CHAIN COVER ASS'Y 3-2 96000-0802 FLANGE BOLT 3 3 3 3 3-3 4428-CAB-000 CHAIN 3-4 50205-MAA-000 CHAIN ADJUSTER ASS'Y 3-5 940-06300 WASHER 3-6 9400-06000 NUT 2 2 2 2 3-7 50245-MAC-000BK UPPER CHAIN COVER ASS'Y 3-8 96000-0806 FLANGE BOLT 2 2 2 2
F4 EXHAUST PIPE REF # PART # DESCRIPTION QTY 4-830-MAA-000 EXHAUST PIPE ASS'Y 4-- 829-MAA-000 EX. PIPE GASKET 4-2 50220-MAA-000BK MUFFLER COVER 4-3 96000-08030 FLANGE BOLT 4-4 90350-08000 LOCK NUT 4-5 55490-PA85 SPRING WASHER BOLT 2 2 4-6 96000-0608 FLANGE BOLT 2 2 2 2 4-7 50225-MAC-000 MUFFLER BRKT 4-8 96000-0804 FLANGE BOLT 4-9 94-08000 SPRING WASHER 2 2 4-0 96000-0600 FLANGE BOLT Enlarged figure next page
F4 EXHAUST PIPE
F5 REVERSE GEAR SHIFT REF # PART # DESCRIPTION QTY 5-7200-MAA-000 WELDING DRAW 5-2 7237-MEC-0II GEAR LEVER 5-3 7235-MEC-00- FR. OUT PATCH 5-4 7220-MEC-00 SHIFT CONTRAL KNOB 5-5 7200-MAA-000-5 BOX BRKT 5-6 3620-MEC-000 BRAKE SWITCH 5-7 72352-MAA-000 ELECTROMAGNET 5-8 7200-MAA-000-2 SAFETY LEAD 5-9 3550-MEC-000 REVERSE GEAR SAFTY SWITCH ASS'Y 5-0 7200-MAA-000-4 RESTORE SPRING 2 2 5-7200-MAA-00-6 RESTORE SPRING 5-2 90600-03000 LOCK PIN 5-3 90600-03075 LOCK PIN 5-4 93500-03008 HEXAGON BOLT 4 4 5-5 93500-04006 BOLT 2 2 5-6 940-03060 SHIFT SEPARATE PLATE 6 6 5-7 94-03000 SPRING WASHER 6 6 5-8 96000-06020 FLANGE BOLT 2 2 5-9 90350-06000 LOCK NUT 5-20 9000-0508 FLANGE BOLT 2 2 5-2 96000-0804 FLANGE BOLT 3 3 Enlarged figure next page
F5 REVERSE GEAR SHIFT
F6 WIRE HARNESS REF # PART # DESCRIPTION QTY 6-3500-MAA-000 BATTERY ASS'Y 6-2 846-MAA-000 CUSHION RUBBER 4 5 5 4 6-5 3500-MAA-000 KEY SWITCH ASS'Y 6-6 75582-MAA-00 KEY SET SPG. LOCK 6-7 380-MAA-000 HORN ASS'Y 6-8 52255-MAA-000 KICK STARTER SPINDLE CAP 6-9 847-MAA-000 BAND 5 5 5 5 6-0 3520-MAA-000 REMOTE CONTROL ASS'Y
F7 LIGHTS REF # PART # DESCRIPTION QTY 7-33700-MAA-000 TAIL LIGHT ASS'Y 7-2 6450-MAA-000 REFLEX PLATE 7-3 90350-06000 LOCK NUT 3 3 7-4 50270-MAA-00BK BUMPER STAY 7-5 64302-MAA-00RD BUMPER(RED) 0 0 64302-MAA-00BL BUMPER(BLUE) 7-6 7630-MAA-000 CUSHION RUBBER 2 2 7-7 763-MAA-000 CUSHION RUBBER 3 3 7-8 96000-0602 FLANGE BOLT 3 3 7-9 96000-0804 FLANGE BOLT 6 6 7-0 94-08000 SPRING WASHER 6 6 7-940-06300 WASHER 3 3 7-2 64404-MAA-00 LED/L 7-3 64403-MAA-00 LED/R 7-4 848-MAA-000 SPACE 4 4 7-5 5030-MEA-0II ROUND LIGHT BRKT /R 7-6 503-MEA-0II ROUND LIGHT BRKT /L 7-7 3362-MEC-00II ROUND LIGHT LOW BEAM ASS'Y 7-8 3363-MEC-00II ROUND LIGHT HIGHT BEAM ASS'Y Enlarged figure next page
F7 LIGHTS
F8 TOOLS REF # PART # DESCRIPTION QTY 8900-MAA-000 TOOL SET 2 89023-MAA-000 PRESSURE GAUGE
F9 COVER STRIPES/LABELS REF # PART # DESCRIPTION QTY 8-8750-MAB-00A DECAL SET 90c.c.(UM) 8-2 828-MAB-000 AGE WARNING LABEL(PROHIBIT 2 YEARS OLD) 8-3 875-MAA-000 RIDE WARNING LABEL 8-4 87505-MAA-000 TIRE PRESSURE LABEL