VAV TERMINAL UNIT KYODOALLIED TECHNOLOGY PTE LTD R
CONTENTS MODEL: KYODO / KYODOR...1 INTRODUCTION...1 APPLICATION...1 VARIABLE AIR VOLUME SYSTEM...1 FEATURES...2 MATERIALS...3 AIR VOLUME CONTROL TYPE...3 OPERATION...3 OPERATING CONTROL SEQUENCE...4 INSTALLATION...4 DIMENSION AND TECHNICAL DATA...6
VAV & CAV TERMINAL UNIT MODEL: KYODO / KYODOR INTRODUCTION The variable air volume (VAV) system is applicable to most buildings in which an allair type of air conditioning system may be successfully applied. The objective of heating, ventilating and air conditioning (HVAC) systems is to satisfy users when it comes to health, indoor air quality ( IAQ), and thermal comfort. Air conditioning systems employed to provide thermal comfort and indoor air quality consume a significant part of the building energy requirement. Compared with other all air systems, such as double duct & multizone, the variable air volume system offers inherent savings in both installation and operating costs. A variable air volume (VAV) system enables 14 % to % energy savings in the chiller and % to % for the fan system. APPLICATION Variable air volume systems are widely used where individual zone control is desired, such as commercial buildings, hospitalss and schools. Where simultaneous heating and cooling of different areas within a structure are required, the variable air volume system can be coupled with a supplementary heating system. This system may be simply a hot water coil or an electricc radiation type for perimeter heating, and may be coupled with a sound attenuator, a multipleoutlet attenuator, a multipleoutlet octopus, etc. A variable air volume system can be installed in an existing high energy air system for system energy conservation. VARIABLE AIR VOLUME SYSTEM KYODO Variable Air Volume (VAV) terminal units have a volume flow rate controller for supplying air in a variable air volume system. These units are designed to control the airflow rate of conditioned air into an occupied space in response to a control signal from a thermostat or Building Automation System (BAS). They can be used in a stand alone system or interfaced with LonWorks, BACnet or KYODO AIBS systems. KYODO VAV terminal units consist of a casing with a circular inlet spigot, a rectangular outlet connectionn with integral noise reduction of fiberglasss with black matt tissue, a damper blade for air volume control and a crossflow differential pressure sensor for measuring air volume. 1
KYODO VAV terminal units also incorporate control components (VAV controller actuator) which are factory fitted. The Kyodo inhouse testing facility ensures that all boxes that leave the factory are calibrated and tested to match the individual controller. This allows the terminals to monitor the desired flow rate, as dictated by the thermostat or BMS, and compensate instantly for any changes in supply air pressure that might tend to alter the supply air volume. Hence, the net result is a pressureindependent, variable airvolume system. FEATURES Factory calibrated to suit project requirement. Round shape damper for better flow management. Multipoint averaging inlet differential pressure sensor. mm, kg/m 3 fiberglass with black matt tissue internal insulation for noise reduction. Round inlet with beading for good inlet connection. Round damper shaft for better grip mounting of actuator. Bushing for low friction long life operation. Low pressure drop construction. Can be used for Constant Air Volume (CAV) application. Rectangular discharge opening with duct connection. Optional internal perforated sheet facing. Reheat coil available upon request. KYODO VAV Control System Room Control Module Computer BACnet / LonWorks KYODO VAV LAN Network TCP/IP KYODO VAV STAND ALONE Computer Temperature Sensor Room Controller 2
MATERIALS Casing : 0.7mm thickness galvanized steel. Blade : 1.2mm thickness galvanized steel. Internal insulation : mm, kg/m 3 density fiber glass with matt black tissue facing. Bushing : Stainless Steel. Round shaft : Φ12.7 mm galvanized steel. Differential pressure sensor : Aluminum. AIR VOLUME CONTROL TYPE Variable Air Volume (VAV) Pressure Dependent Control Without differential pressuree sensor. Pressure dependent. No monitoring of air volume. Variable Air Volume (VAV) Pressure Independen nt Control With differential pressure sensor. Pressure independent. Air volume varies depending on design flow and signal by controller. Air volume could be monitored. Constant Air Volume (CAV) Pressure Independent Control With differential pressure sensor. Pressure independent. Air volume is constant (design flow) provided thatt the minimum static pressure is achieved. Air volume could be monitored. OPERATION Each pressure independent KYODO VAV box is fitted with a velocity sensor, a flow controller/ /actuator, and a temperature controller. The air flow controllers/actuators operate with V a.c. / Hz or DC V power supply and, hence, each KYODO VAV box is provided with a step down transformer. 3
The flow controller/actuator receives two inputs, one from the airflow sensor and the other from the room temperature controller. The airflow sensor is installed within the airstream at the inlet of VAV box and will continuously monitor the quantity of air passing through the box and continuously provide a feedback signal to the flow controller/actuator. The room temperature controller continuously monitors the room temperature, compares it to the setpoint temperature and sends the required signal to the flow controller/actuator. The flow controller/actuator compares the two inputs and sends a control signal to the actuator that continuously modulates the VAV box damper to allow the required quantity of air through until the room setpoint temperature is obtained. The flow controller/actuator will immediately respond to any change in room temperature and fluctuation in duct pressure. KYODO VAV boxes can be fully integrated into a DDC controller/lonworks or BACnet system/kyodo AIBS system/fan optimizers system when equipped with the additional communication hardware. OPERATING CONTROL SEQUENCE 1. Air flow is held constant in accordance with thermostat demand. Should there be any upstream duct pressure fluctuation, it will immediately be sensed by the air flow sensor which transmitss the signal directly to the flow controller/actuator. The flow controller/actuator will transmit signals to the damper actuator to close or open the damper to compensate for the increase or decrease in the upstream duct pressure. 2. When the temperature controller senses a change in space temperature, it will transmit a reset signal to the flow controller/actuator, which will compare the reset signal with the signal received from the air flow sensor, and regulates the air volume control damper accordingly to supply the correct amount of air to maintain space temperature within the setpoint of temperature controller. 3. The proportiona al band of the temperature controller is fixed at 0.5K of setpoint temperature. At the space temperature of 0.5K above the thermostat setpoint, the air flow throughh the VAV box will be maintained at a preselectesetpoint, the air flow through the VAV box will be maintained at a preselected minimum setting. maximum setting and at the space temperaturee of 0.5K below the thermostat INSTALLATION All KYODO VAV/CAV boxes are finished with standard hanger brackets for installation by either steel wire or threadedd rods. 4
WARNING HAZARDOUS VOLTAGE. Contact m ay cause electric shock or burn. Turn off and lock out system before servicing. WARNING HAZARDOUS VOLTAGE. Contact may cause el ectric shock or burn. Turn off and lock out system before servicing. 1. Units are to be supported in a horizontal and level position. For convenience, it is suggested that the units be installed prior to installation of the ceiling tile grid system. 2. Turbulent flow approaching the terminal will create additional noise, pressure drop and greater air flow variation. Avoid abrupt transitions or duct turns at the inlet of the unit. 3. A minimum of three duct diameters of straight duct upstream of inlet differential pressure sensor is recommended. 4. Close coupling the terminal unit inlet to the side of the main duct is NOT recommended. 5. The diameter of the inlet duct must be equal to the listed inlet collar diameter of the terminal unit. 6. All control enclosures require adequatee clearance to allow for field adjustments and service. 7. Outlet duct or attenuators are field mounted with slip and drive cleats provided by others. 8. Sealing of duct work to preclude air leaks should be done in accordance specifications. with the job 9. It is recommended that flexible ductwork connected to the inlet be secured using compression band. Rigid duct should be slipped over the inlet, secured in place with sheet metal screws, and sealed in accordance with the job specifications. 5
WARNING HAZARDOUS VOLTAGE. C ontact may cause electric shock or burn. Turn off and lock out system before servicing. WARNING HAZARDOUS VOLTAGE. Contact may cause electric shock or burn. Turn off and lock out system before servicing. WARNING HAZARDOUS VOLTAGE. Contact may cause electric shock or burn. Turn off and lock out system before servicing. DIMENSION AND TECHNICAL DATA Model: KYODO Model: KYODOR 6
Dimension (mm) Model KYODO15 KYODO KYODO KYODO KYODO KYODO Model KYODOR15 KYODOR KYODOR KYODOR KYODOR KYODOR D Φ1 Φ0 Φ2 Φ0 Φ3 Φ0 A 90 115 1 1 0 5 L 0 0 0 0 0 0 Weight (kg) 6 7 8 9 11 13 Internal insulation mm, kg/m 3 density coated to prevent air erosion (Model: KYODO). Galvanized steel housing. Rectangular discharge opening (Model: KYODO). Turbulent flow approaching the terminal will create additional noise, pressure drop and greater air flow variation. It is therefore recommended for optimum performance there should be a minimum of 3 duct diameters of straight inlet duct, the same size as the inlet, between the inlet and any transition, take off or fitting. Air Volume Ranges Model KYODO15 KYODO KYODO KYODO KYODO KYODO Model KYODOR15 KYODOR KYODOR KYODOR KYODOR KYODOR Model KYODO( (R)15 KYODO( (R) KYODO( (R) KYODO( (R) KYODO( (R) KYODO( (R) D Φ1 Φ0 Φ2 Φ0 Φ3 Φ0 Size (mm) Φ1 Φ0 Φ2 Φ0 Φ3 Φ0 Size (mm) Φ1 Φ0 Φ2 Φ0 Φ3 Φ0 Neck Velocity (m/s) 2.0 Air Volume (CMH) 1 S.P. (Pa) 6 Air Volume (CMH) 2 S.P. (Pa) 5 Air Volume (CMH) 3 S.P. (Pa) 5 Air Volume (CMH) 0 S.P. (Pa) 5 Air Volume (CMH) 0 S.P. (Pa) 4 Air Volume (CMH) 900 S.P. (Pa) W 0 0 3 4 0 0 * S.P. Static Pressure drops are in Pascals. 5 H 2 0 0 0 0 0 Min. CMH 105 185 5 0 9 Min. CMH 105 185 5 0 9 3.0 4..0 5.0 0 2 0 9 12 3 4 5 9 11 0 0 880 8 10 15 7 10 12 7 11 15 10 10 17 7 10 14 13 1810 8 12 All data has been generated in which damper blade is fully open. L 0 3 3 0 0 4 Air Volume Range Air Volume Range C 100 100 100 100 100 100 Max. CMH 10 50 00 Max. CMH 10 50 00 6.0 7.0 8.0 0 4 0 0 790 900 26 10 12 10 18 10 10 18 26 80 17 2 18 Weight (kg) 8 10 11 13 17 9.0 10.00 5 0 10 11 10 17 90 7
Discharge Sound Power (db) Model: KYODO Sound Power Level (db) Size Air Volume @ 1 Pa Ps (0.5" w.g.) @ 2Pa Ps (1.0" w.g.) (mm) (CMH) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 0 0 Φ 1 0 0 0 0 4 0 Φ 0 1000 10 10 0 900 Φ 2 10 10 6 1000 10 5 Φ 0 00 10 5 Φ 3 00 00 50 00 Φ 0 00 00 00 6 00 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 8
Discharge Sound Power (db) Model: KYODO Size (mm) Φ 1 Φ 0 Φ 2 Φ 0 Φ 3 Φ 0 Air Volume (CMH) 0 0 0 0 0 0 0 1000 10 10 0 900 10 10 1000 10 00 10 00 00 50 00 00 00 00 00 Sound Power Level (db) @ 0 Pa Ps (2.0" w.g.) @ 7Pa Ps (3.0" w.g.) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 77 77 77 77 79 77 79 77 81 79 80 77 80 77 6 6 6 5 6 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 9
Radiatedd Sound Power (db) Model: KYODO Size (mm) Φ 1 Φ 0 Φ 2 Φ 0 Φ 3 Φ 0 Air Volume (CMH) 0 0 0 0 0 0 0 1000 10 10 0 900 10 10 1000 10 00 10 00 00 50 00 00 00 00 00 Sound Power Level (db) @ 1 Pa Ps (0.5" w.g.) @ 2Pa Ps (1.0" w.g.) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 29 26 29 5 4 5 5 3 4 29 29 29 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 10
Radiatedd Sound Power (db) Model: KYODO Size (mm) Φ 1 Φ 0 Φ 2 Φ 0 Φ 3 Φ 0 Air Volume (CMH) 0 0 0 0 0 0 0 1000 10 10 0 900 10 10 1000 10 00 10 00 00 50 00 00 00 00 00 Sound Power Level (db) @ 0 Pa Ps (2.0" w.g.) @ 7Pa Ps (3.0" w.g.) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 5 5 6 6 4 4 5 5 5 5 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 11
Sound Noise Criteria (NC) Model: KYODO Size (mm) Φ 1 Φ 0 Φ 2 Φ 0 Φ 3 Φ 0 Air Volume (CMH) 0 0 0 0 0 0 0 1000 10 10 0 900 10 10 1000 10 00 10 00 00 50 00 00 00 00 00 1. represents NC levels below NC15. 2. NC values are calculated using current Industry Standard AHRI (ARI) 885, 08. Radiated sound attenuation values obtained from App E, Type 2 Mineral Fiber Insulation. 3. Where Ps is inlet static pressure minus discharge static pressure. Sound Noise Criteria (NC) Discharge Radiatedd Inlet Pressure ( Ps) Pa Inlet Pressure ( Ps) Pa 1 2 0 7 1 2 0 7 (0.5" w.g.) (1.0" w.g.) (2.0" w.g.) (3.0" w.g.) (0.5" w.g.) (1.0" w.g.) (2.0" w.g.) (3.0" w 18 18 18 18 26 29 26 29 26 26 29 26 3 29 29 w.g.) 12
Discharge Sound Power (db) Model: KYODOR Sound Power Level (db) Size Air Volume @ 1 Pa Ps (0.5" w.g.) @ 2Pa Ps (1.0" w.g.) (mm) (CMH) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 0 0 Φ 1 0 0 0 5 0 0 5 Φ 0 1000 10 10 0 900 Φ 2 10 5 10 1000 10 Φ 0 6 00 10 5 Φ 3 00 00 50 77 5 00 Φ 0 00 00 00 00 77 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 13
Discharge Sound Power (db) Model: KYODOR Sound Power Level (db) Size Air Volume @ 0 Pa Ps (2.0" w.g.) @ 7Pa Ps (3.0" w.g.) (mm) (CMH) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 0 0 Φ 1 0 6 0 0 77 6 0 0 5 Φ 0 1000 10 10 77 0 900 6 Φ 2 10 10 77 79 77 1000 10 Φ 0 77 6 00 77 80 79 79 82 79 10 Φ 3 77 00 77 81 79 00 79 84 80 50 82 85 82 79 00 6 Φ 0 00 00 79 00 83 79 00 81 84 82 777 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 14
Radiatedd Sound Power (db) Model: KYODOR Sound Power Level (db) Size Air Volume @ 1 Pa Ps (0.5" w.g.) @ 2Pa Ps (1.0" w.g.) (mm) (CMH) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 0 29 0 4 Φ 1 0 0 0 0 0 Φ 0 1000 10 5 10 0 900 Φ 2 10 10 5 1000 10 Φ 0 5 00 5 10 Φ 3 00 00 50 4 00 Φ 0 00 00 00 00 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure. 15
Radiatedd Sound Power (db) Model: KYODOR Sound Power Level (db) Size Air Volume @ 0 Pa Ps (2.0" w.g.) @ 7Pa Ps (3.0" w.g.) (mm) (CMH) Octave Band (Hz) Octave Band (Hz) 1 2 0 1k 2k 4k 1 2 00 1k 2k 4k 0 0 Φ 1 0 4 0 0 0 0 4 Φ 0 1000 10 10 0 900 Φ 2 10 10 1000 10 Φ 0 00 77 10 5 Φ 3 00 6 00 50 6 00 5 Φ 0 00 00 5 00 00 1. All sound dataa based upon tests conducted in accordance with ISO :99, ISO 2:94, ANSI / ASHRAE Standard 108 (Methods of Testing Air Terminal Units). 2. All Sound power level, db re: 10 12 watts. 3. Ps is inlet static pressure minus discharge static pressure.
Sound Noise Criteria (NC) Model: KYODOR Sound Noise Criteria (NC) Size Air Volume Discharge Radiatedd (mm) (CMH) Inlet Pressure ( Ps) Pa Inlet Pressure ( Ps) Pa 1 2 0 7 1 2 0 7 (0.5" w.g.) (1.0" w.g.) (2.0" w.g.) (3.0" w.g.) (0.5" w.g.) (1.0" w.g.) (2.0" w.g.) (3.0" w.g.) 0 18 18 0 Φ 1 0 0 0 0 0 17 26 29 Φ 0 1000 3 10 10 0 29 3 900 17 18 Φ 2 10 29 26 10 4 1000 29 26 10 18 Φ 0 00 4 10 26 29 Φ 3 00 00 29 50 26 18 00 18 Φ 0 00 00 00 29 00 1. represents NC levels below NC15. 2. NC values are calculated using current Industry Standard AHRI (ARI) 885, 08. Radiated sound attenuation values obtained from App E, Type 2 Mineral Fiber Insulation. 3. Where Ps is inlet static pressure minus discharge static pressure. 17