Pre Feasibility Report proposed Expasnion of Foundry 1.0 EXECUTIVE SUMMARY. S. No. Particulars Details

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1 PreFeasibilityReportproposedExpasnionofFoundry 1.0 EXECUTIVESUMMARY S.No. Particulars Details DISA 15

2 PreFeasibilityReportproposedExpasnionofFoundry 2.0 INTRODUCTION 2.1 Identificationofprojectandprojectproponent M/s. Sakthi Auto Ancillary Private Limited (SAAPL) 16

3 PreFeasibilityReportproposedExpasnionofFoundry 2.2 BriefDescriptionofNatureofproject 2.3 NeedfortheProjectanditsimportance 17

4 PreFeasibilityReportproposedExpasnionofFoundry 2.4 DemandSupplyGap 2.5 Importsvs.Indigenousproduction 18

5 PreFeasibilityReportproposedExpasnionofFoundry 2.6 ExportPossibility 2.7 Domestic/exportmarkets 2.8 EmploymentGeneration(DirectandIndirect)duetotheproject. 3.0 PROJECTDESCRIPTION 3.1 Typeofproject 3.2 LocationDetails Figure1 Figure2. Annexure VI. Annexure VII&VIII 19

6 PreFeasibilityReportproposedExpasnionofFoundry Project site FIGURE1:LOCATIONMAPOFTHEPROJECTSITE 20

7 PreFeasibilityReportproposedExpasnionofFoundry FIGURE2 SATELLITEIMAGERYSHOWINGTHEPROJECTSITE 21

8 PreFeasibilityReportproposedExpasnionofFoundry 3.3 ALTERNATESITES 3.4 SizeorMagnitudeofOperation 3.5 ProjectDescriptionwithprocessdetails 22

9 PreFeasibilityReportproposedExpasnionofFoundry Furnace,PowerSource&Controlsystem ElectricalMainsEquipment SteelFrameFurnace 23

10 PreFeasibilityReportproposedExpasnionofFoundry Advantagesofsteelframefurnace PlantCoolingSystem Table1 TABLE1:TECHNICALSPECIFICATIONSOFINDUCTIONFURNACES S.No. DescriptionofItems Specifications 1 General 2 FurnaceCrucible 24

11 PreFeasibilityReportproposedExpasnionofFoundry 3 StaticFrequencyPanel 4 HydraulicPowerPack 5 RemoteControlDesk 6 PlantCoolingSystem 25

12 PreFeasibilityReportproposedExpasnionofFoundry PLCcontrolsandplant StorageHoppers 26

13 PreFeasibilityReportproposedExpasnionofFoundry SandMixer: SandCooler: DustExtractionSystem[AirPollutionControlMeasures] Proposedequipments 27

14 PreFeasibilityReportproposedExpasnionofFoundry 28

15 PreFeasibilityReportproposedExpasnionofFoundry Figure 3 29

16 PreFeasibilityReportproposedExpasnionofFoundry DISAMATIC MARK 5B 30

17 PreFeasibilityReportproposedExpasnionofFoundry 31

18 PreFeasibilityReportproposedExpasnionofFoundry FIGURE 3:PROCESSFLOWCHART 32

19 PreFeasibilityReportproposedExpasnionofFoundry 3.6 RawMaterialRequirement Table 2. S.No. TABLE 2:RAWMATERIALREQUIREMENT RawMaterial Requirement(Tons/Month) BeforeExpansion AfterExpansion 19.2No 4992Tons5000Tons 33

20 PreFeasibilityReportproposedExpasnionofFoundry FIGURE 4:MATERIALBALANCE Total 5100 Total Resourceoptimization/recyclingandreuse 3.8 AvailabilityofWaterwithSource Annexure V. 34

21 PreFeasibilityReportproposedExpasnionofFoundry Figure 5&6. (3.5) Sand Moulding Evaporation Water (18) (2.5) Cooling tower Make-up Evaporation (12.0) Drinking & Sanitation (9.6) Sanitary wastewater is being treated in septic tank followed by dispersion trench FIGURE5:WATERBALANCEEXISTING (7.0) Sand Moulding Evaporation Water (36) (5.0) Cooling tower Make-up Evaporation (20.0) Drinking & Sanitation (16) Sewage Treatment Plant Green belt Development FIGURE6:WATERBALANCE AFTEREXPANSION 35

22 PreFeasibilityReportproposedExpasnionofFoundry 3.9 Quantityofwastegeneration(LiquidandSolid)&itsmanagement Table 3&4. 36

23 PreFeasibilityReportproposedExpasnionofFoundry TABLE 3:STACKEMISSIONDETAILS(BEFOREEXPANSION) Parameters Unit Stack1 Stack2 Stack3 Stack4 Stack5 37

24 PreFeasibilityReportproposedExpasnionofFoundry TABLE 4:STACKEMISSIONDETAILS(AFTEREXPANSION) Parameters Unit Stack1 Stack2 Stack3 Stack4 Stack5 38

25 PreFeasibilityReportproposedExpasnionofFoundry Annexure V. Table5. S.No. TABLE 5:SOLIDWASTEGENERATIONANDDISPOSAL Source Quantity(TPM) Before Expansion After Expansion DisposalMethod 39

26 PreFeasibilityReportproposedExpasnionofFoundry Table6. TABLE6:NOISELEVELSATTHEEXISITNGPLANT S.No. Location NoiseLevelsdB(A) 40

27 PreFeasibilityReportproposedExpasnionofFoundry SITEANALYSIS Connectivity 4.2 LandForm,LanduseandLandownership Annexure IX. AnnexureI 4.3 Topography Figure 7 & Figure8. 41

28 42 FIGURE 7 : TOPO MAP COVERING 10 KM RADIUS AROUND PROJECT SITE Pre Feasibility Report proposed Expasnion of Foundry

29 PreFeasibilityReportproposedExpasnionofFoundry FIGURE8:CONTOURMAPOFSTUDYAREA 43

30 PreFeasibilityReportproposedExpasnionofFoundry 4.4 ExistingLandusePattern TABLE 7:LANDUSEBREAKUPOFEXISTINGPLANTAREA S.No. Description Area(Ha) Percentage(%) Total Existinginfrastructure 4.6 SoilClassification 44

31 PreFeasibilityReportproposedExpasnionofFoundry 4.7 Climatedata PLANNINGBRIEF Planningconcept 45

32 PreFeasibilityReportproposedExpasnionofFoundry 5.2 PopulationProjection 5.3 Landuseplanning TABLE 8:LANDUSEBREAKUPOFPROJECTSITE BeforeExpansion AfterExpansion S. Description No. Percentage Percentage Area(Ha) Area(Ha) (%) (%) Total AssessmentofInfrastructureDemand 5.5 Amenities/Facilities 46

33 PreFeasibilityReportproposedExpasnionofFoundry PROPOSEDINFRASTRUCTURE IndustrialArea ProcessingArea 6.2 Residentialareanonprocessingarea 6.3 GreenBelt 47

34 PreFeasibilityReportproposedExpasnionofFoundry FIGURE9:PHOTOGRAPHSHOWINGTHEGREENBELTDEVELOPMENT 48

35 PreFeasibilityReportproposedExpasnionofFoundry 6.4 SocialInfrastructure 6.5 Connectivity 6.6 DrinkingWatermanagement 6.7 SewerageSystem Annexure V 6.8 IndustrialWasteManagement Table9. 49

36 PreFeasibilityReportproposedExpasnionofFoundry S.No. TABLE 9:SOLIDWASTEGENERATIONANDDISPOSAL Source Quantity(TPM) Before Expansion After Expansion DisposalMethod 6.9 PowerRequirement&Supply/Source 7.0 REHABILITATIONANDRESETTLEMENT(R&R)PLAN 50

37 Pre Feasibility Report proposed Expasnion of Foundry 8.0 PROJECT SCHEDULE & COST ESTIMATES The proposed expansion project will be implemented immediately after obtaining EC from SEIAA and CTE from TNPCB. The implementation period of the expansion project is six months from date of implementation to achieve the significant production with new equipments. The total cost of proposed expansion project is estimated as Rs Lakhs as detailed below. The funding will be sourced by own funding of promoters as well as loans from Banks. TABLE 10 : PROPOSED INVESTMENT ESTIMATES S. No. Description Amount (Rs. Lakhs) 1 Civil works Plant & Machinery Miscellaneous & Contingency TOTAL ANALYSIS OF PROPOSAL FINAL RECOMMENDATIONS The project is well conceived as horizontal integration efforts and effectively planned by one of the leading Industry in India. With the Indian GDP growth poised to reach 8% percent and prediction indicating a high level investment in infrastructure fields, the government's emphasis on development of infrastructural facilities in the country the foundry industry will witness accelerated growth of more than 15% per annum. Realizing this trend, SAAPL has taken a proactive step to enhance the production capacity in Coimbatore district which is in close proximity to the growing infrastructure market. This project will be implemented within six months from the date of approvals and thereon commercial production will commence. This unit is expected to provide employment to around 60 persons directly and to more than 200 persons indirectly. By adding more advanced technologies and cost effective production techniques, this group will achieve cost competitiveness over other players in this field. 51

38 PreFeasibilityReportproposedExpasnionofFoundry 52

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