20,000 3, OEM 1 ISO9000
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- Αμάρανθος Αθανασίου
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2 20, , OEM 1 CCIB CCC ISO9000 CE 3
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5 (Protection) - (Production Assurance) ) ( ) ( - (Predictive Maintenance) - (Quality) ( 3rd 5th ) 1 ) ( 1 IRD ENTEK IRD ENTEK 1981 EMONITOR (Entek IRD International Corp.) - ENTEK 6
6 IRD ENTEK (Integrated Condition Monitoring) 2 EMONITOR ENTEK Enpac EMONITOR EMONITOR ( ODBS000ENE ) EMONITOR ( ODBS500ENE 500 ) 2 Enpac PEN25-2C Enpac A EK A ( ) DC8CHN 7
7 Enpac EMONITOR ODDX000ENF EMONITOR ( ) ODDX500ENF EMONITOR ( 500 ) WEBCLTENF EMONITOR WEB (3 ) PEN25-2C Enpac2500 ( ) PEN25-Kit-Bal Enpac PEN25-MOD-2CH Enpac EK A EK ENTACH EK Enpac DC8CHN WEB Enwatch Enpac Enpac2500 Enpac2500 (9000 ) (Enpac2500 ) (EMONITOR) Enpac Enwatch gse EMONITOR ( ) Enwatch ( ) (Enwatch ) (EMONITOR) 8
8 TRT( ) EK EK EK EK EK PROBE DRIVER ENCLOSURE, 4-POSITION, NEMA EK EK OEM EK RA_EK-47086I 9200 GEN ACCEL LOW PROFILE RA_EK FT ACCEL CBL LOW COST MIL SPEC 2WIRE SHIELDED VST02-01RA TB-A A TPS02-01RB TB-B B RMS00-04RC TB-C C REX00-04RC TB-C D SCDB9F XLP-100E E9P925N4 (TSI) 2 4 X-Y 2 1 TSI 9
9 Enwatch 5 ( ) ( ) (RSMACC EOL EMONITOR) ( ) TRT ( ) EMONITOR DeviceNet 10
10 6 EMONITOR RSMACC EOL Enwatch RSMACC EOL RSLinx OPC RSView (2) (EMONITOR) EMONITOR EMONITOR Centura SQL-Server RSMACC EOL -EMONITOR (3) (Plantlink) Plantlink EMONITOR (4) RSMACC EOL Enwatch EMONITOR ( ) EMONITOR ( ) EMONITOR (1) (RSMACC EOL) RSMACC EOL Enwatch ( ) Plantlink (120/121/ ) 1X~2X X~3X DeviceNet 1 CAPL1420 ( ) CAPL
11 DeviceNet -500 RSMACC EOL EMONITOR RSLinx OPC 3 ( ) (Enwatch ) (Enwatch) EK (OPC) Enwatch(16 ) 100 EK-9200 Enwatch EMONITOR 4 6 ( ) Enwatch ENTEK6600 Bently
12 PanelView (4 / ) EK CAPL1420 ( ) (Enwatch ) (Enwatch ) ( ) ( ) ( ) 6 ( ) #6 TRT TSI ( ) ( ) ( ) ( ) ( ) 13
13 14
14 ( ) (EHD) Hamrock and Dowson Dowson Hamrock and Dowson ( ) h min = 3.63U 0.68 G 0.49 W (1-e -0.68k ) Rr ( 1) U=η 0 V/(E' R r ) ; G=α E' ; W=Q/ (E' R r2 ) Dowson h min = 2.65U 0.7 G 0.54 W' R r ( 2) U=η 0 V/(E' R r ); G=α E' ; W'=Q/ (E' R r L) h min (mm) U (mm) η 0 (Pa S) η 0 V (m/s) (V 1 +V 2 )/2 V 1 = V 2 = E' (N/m 2 ) E'=E/[1 (1/m) 2 ] E E= (N/m 2 ) 1/m 15
15 ( =0.3) R r (m) R r = r 1 r 2 /(r 1 -r 2 ); R r = r 1 r 2 /(r 1 +r 2 ) r 1 r 2 G α (m 2 /N) W W ' e = Q (N) L (m) 1 2 η 0 V α Q 3) ( 1) ( 2) η 0 1.6% η 0 1.6% 2) α α ( 3) η η 0 η 0 α C BP MG88 88 m m2/s 1 (40 ) mm 2 /s GB/T % GB/T ( 1) 1 1.6% 2 % (392N 60min)mm min ( 2) (EHD) 1) % mm η 0 η η 0 e ap ( 3) η (Pa s) P η (Pa s) e = P(N/m 2 ) 2) 0.75% 3) 1) η 0=. 16
16 (Corrosing) (Tipping), 1) (Tipping) ( 2) 70X ( 3) ( 1) ( 3) ( 1) 2) (Corrosing) ( 5000HZ-10000HZ) (g SE) (SPM) (HFD) ( 2) 17
17 1) 35KHZ-250KHZ 20KHZ-60KHZ 3) (g SE) gse 500 2KHz ( 4) 1X 2X 3X 3000CPM ( 4) X Y Z 2) (FFT) 18
![3) 4) ( 5) SE) (SPM) (HFD) (g ( 1) (EHD) 2) 0.5% 1% η 0 ) [1] Prashad, H., Diagnosis of failure of rolling-element bearings of alternators - A study, Wear, Vol.198, No. 1-2, 1996 [2] Wijnant, Y. H., Wensing, J.](/docs-images/71/64987232/images/18-1.jpg "A.; Nijen, G. C., The influence of lubrication on the dynamic behaviour of ball bearings, Journal of Sound and Vibration, Vol.222, No. 4, 1999 [3] Williams, T.; Ribadeneira, X.; Billington, S.")
18 3) 4) ( 5) SE) (SPM) (HFD) (g ( 1) (EHD) 2) 0.5% 1% η 0 ) [1] Prashad, H., Diagnosis of failure of rolling-element bearings of alternators - A study, Wear, Vol.198, No. 1-2, 1996 [2] Wijnant, Y. H., Wensing, J. A.; Nijen, G. C., The influence of lubrication on the dynamic behaviour of ball bearings, Journal of Sound and Vibration, Vol.222, No. 4, 1999 [3] Williams, T.; Ribadeneira, X.; Billington, S.; Kurfess, T., Rolling element bearing diagnostics in run-tofailure lifetime testing, Mechanical Systems and Signal Processing, Vol. 15, No. 5, 2001 [4], [5] Rolling Bearing Damage(Recognition of damage and bearing inspection) FAG OEM UND Handel AG Publ.No.WL82 102/2EA [6] Rolling Bearing Lubrication FAG OEM UND Handel AG Publ.No.WL81 115/4EA [7] Concentrated Vibration Signature Analysis And Related Condition Monitoring Techniques Authored By Mr.James E.Berry,P.E of Technical Associates Of Charlotte,Inc. 19
19 ( ) Entek Entek; TP273 A Z Entek Entek Entek 500 DeviceNet (RIUP) Entek Entek
20 Entek Din 3.3 USB PC mm/s 8.5mm/s,
21 3.5mm/s 5.5mm/s Entek 1.3 [1] [2] 1992 [3] 1995 [4] 3L [5] FX PLC ( ) Author Resume: Gao Yong, Male, ( ), Wuhan University of Science and Technology, Graduate Student, 1.3 Study in Control theory and Control program. 22
22 ( ) - (RA-ENTEK) 2003 DeviceNet DeviceNe S (RA-ENTEK) DIN DIN DeviceNet PLC PLC DeviceNet (RIUP) (ADR) DeviceNet (EDS) DeviceNet PLC DCS DIN DIN DIN Entek Emonitor Odyssey/Enshare (EAM) ( )
23 A out of B, DeviceNet, A/D DeviceNet EtherNet/IP -500 DeviceNet / EtherNetTCP/IP IT SMTP FTP HTTP EtherNet/IP ( ) ( ) -320 (LVDT) ( ) (1) (PROBE) (LOCKNUT) (2) (CABLE CLAMP) (INTEGRAL CABLE) (CABLE CONNECTOR) (3) (CABLE CONNECTOR) 24
24 2 3 (Sig) (Com) (3). -24V (Sig) (Com) (4) PLC (5) (4-20mA 1+) 12(4-20mA 1-) mA (6) ( #1 1 ) 39( #1 1 ) 1 3 (7) ( #2 1 ) 42( #2 1 ) 1 (1) (2) +24V (3) ( ) (4) ( ) ( Serial Configuration Utility) Serial Configuration Utility mA - ENTEK (RA-ENTEK) 2003 Device Net ENTEK6600 (1) V (2). -24V PLC DCS 25
25 ( ) 1 (1) m m 2 1 (2) (3) (4) (1) 26
26 (2) ( 3) (2) (3) 9 ( 4) ( ) (1)
27 4.3,
28 ( ) 2 mm/s mm/s mm/s mm/s M m3/min rpm Pa Pa C Kw ~ mm/s, 5.5mm/s 2 1 ( )
29 2 3 (4) 1 (1) mm ( )0.215 mm 0.1 mm mm (1) 2 (2) (2) 5.25mm/s( ) (3) 100 ( )0.5 18( ) 5 ( )0.5 18( ) 6 (3) (4) (1) (2) 7 8 (4) ~700 ~700 (5) (6) (3) 30
30 2 (1) (2) 0.02mm (2) 0.005mm <5m/n 0.07mm 0.015mm 0.6~0. 7mm/s (3) 3 (4) (3) 3 (1) 4mm/s ~2.4mm/s 3 mm/s mm/s mm/s mm/s ( ) ( ) 31
31
32 Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) , Fax: (1) F 14 (852) (852) B (8621) (8621) (8610) (8610) (8622) (8622) (86532) (86532) (86531) (86531) (8629) (8629) (86991) (86991) A (86371) (86371) B (86351) (86351) C (86 315) /63 (86 315) A3-A (8625) (8625) (86510) (86510) I (8627) (8627) (86731) / (86731) ext (86571) (86571) (8620) (8620) (86755) (86755) A (86592) (86592) (86771) (86771) A (8628) (8628) (8623) (8623) C (86871) / / (86871) F (8624) (8624) (86411) (86411) B (86451) (86451) (86431) (86431) Publication MetalsAPP-006-ZH-P October 2009 Copyright 2009 Rockwell Automation Inc. Printed in CHINA.
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