CA55 Series Series CA55 Coated Carbide for Steel Machining Wide Application Range. Supperior Coating Technology. High Speed and High Efficiency. TZE00049
CA55 Series Four Features 1 Bright Gold Coating PICA Physical Innovation for Coating Advantage Super Smooth Surface by Specific Surface Finish Technology PICA Prevent Adhesion and Sudden Fracture at Steel Machining High Quality Surface Finish and High Reliability EasytoRecognize the Used Cutting Edge even in Dim Light Bright Gold Coating Conventional Coating Innovative Coated Tool for Classification 3 Applicable Cutting Range CA55 Series which widely exceeds conventional competitors' coating Application Continuous Light Interrupted Interrupted Heavy Interrupted 1
2 High Aspect Ratio Ultra Fine TiCN Highspeed & Highefficiency at Steel Machining by High Aspect Ratio Ultra Fine TiCN + Tough Al2O3 TiN TiN Surface Smoothness / Welding Resistance Al2O3Al2O3 High Temperature Stability / Crater Wear Resistance Special Interlayer High Binding Force / Anti Peeling Performance TiCN TiCN Improved Fracture Resistance and Wear Resistance due to with Fine Columnar Structure High Aspect Ratio Special Carbide Substrate Steel Machining Completion of CA55 Series General Steel 4 Chipbreaker Application New designed P Series High Reliability & Stability Oriented Design PS Chipbreaker Improved Stability due to Large Contact Face Multipurpose Chipbreaker with Wide Application Range PT Chipbreaker Tough Cutting Edge for Highfeed Machining Stabilityoriented Land Support Design no gap PT Chipbreaker shim PS PT 2
C45 14NiCr14 Flange Vc=220m/min ap=~1.5mm f=0.15~0.35mm/rev DCMT11T304HQ Hex Stock Vc=180~280m/min ap=1.5mm f=~0.3mm/rev CNMG120408PS 300 pcs/edge 60 pcs/edge Competitor F. 200250 pcs/edge Competitor H. 2030 pcs/edge CA5515 machined 1.5 times workpieces. CA5515 had stable tool life without chipping. Hex Stock Cutting. CA5525 machined 23 times workpieces. Cutting edge condition of CA5525 was better and still available for further machining even after cutting 60 pcs/edge. Hub Turbine Vc=240m/min ap=1~1.5mm f=0.1~0.3mm/rev DNMG150612PS C45 Shaft Vc=~220m/min ap=1.0mm f=5mm/rev CNMG120408PS 40CrNiMo22 320460 pcs/edge 1500 pcs/edge Competitor H. 200250 pcs/edge Competitor I. 1000 pcs/edge CA5525 machined more than 1.5 times workpieces. Cutting edge condition of CA5525 was better. CA5525 machined 1.5 times workpieces. Cutting edge condition of CA5525 was better and still available for further machining. 3
C35 16MnCr5 Clutch Parts Vc=240m/min ap=1~1.8mm f=0.15mm/rev WNMG080408PS Gear Vc=280m/min ap=2.5mm f=mm/rev CNMG120408PS over 450 pcs/edge 190 pcs/edge Competitor J. 300 pcs/edge Competitor K. 140 pcs/edge CA5525 machined 1.5 times workpieces. (All of 6 cutting edges of CA5525 was available for machining 450 pcs/edge) CA5525 machined 1.3 times workpieces. CA5525 showed superior fracture resistance. Pulley Vc=380m/min ap=mm f=0.15~mm/rev DNMG150608PS 100Cr6 Clutch Vc=220m/min ap=~1.5mm f=0.1~8mm/rev WNMG080408HQ C35 over 900 pcs/edge 225 pcs/edge Competitor L. 400500 pcs/edge Competitor M. 100120 pcs/edge This process required both fracture resistance and wear resistance because of variable machining allowance and high cutting speed. CA5525 machined about 2 times workpieces. CA5525 showed superior wear resistance and fracture resistance. machined 1.8 times workpieces compared. 4
Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief CNMG 120404WP 120408WP CNMG 120408GT 120412GT CNMG 120404WQ 120408WQ 120412WQ CNMG 120408HT 120412HT CNMG 120402GP 120404GP 120408GP CNMG 120408 120412 120416 CNMG 120404HQ 120408HQ 120412HQ CNMG 160608 160612 160616 15.875 6.35 6.35 CNGG 120408HQ 120412HQ CNMG 120404CQ 120408CQ 120412CQ CNMG 190608 190612 190616 CNMM 120408HX 19.05 6.35 7.94 CNMG 160608CQ 160612CQ 15.875 6.35 6.35 CNMM 190612HX 19.05 6.35 7.94 CNMG 120404CS 120408CS 120412CS CNMG 120404XP 120408XP CNMG 120404GS 120408GS 120412GS CNMG 120404XQ 120408XQ CNMG 120404PS 120408PS 120412PS 120416PS CNMG 120408XS CNMG 160612PS 160616PS 15.875 6.35 6.35 CNMG 120408HU CNMG 120404HS 120408HS 120412HS 120416HS CNMG 120408PT 120412PT CNMG 160608PT 160612PT 160616PT 15.875 6.35 6.35 WNMG 080404WP 080408WP WNMG 080404WQ 080408WQ 080412WQ 5 : check availibility : Standard Stock : Available in November 2005
Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief WNMG 080404HQ 080408HQ 080412HQ WNMG 080404XQ 080408XQ WNMG 080404CQ 080408CQ 080412CQ WNMG 080408XS WNMG 080408CS WNMG 080408HU WNMG 080404GS 080408GS 080412GS TNMG 160402GP 160404GP 160408GP WNMG 080404PS 080408PS 080412PS WNMG 080404HS 080408HS 080412HS TNMG 160404HQ 160408HQ 160412HQ TNMG 160404CQ 160408CQ 160412CQ TNMG 220408CQ 220412CQ WNMG 080408PT 080412PT TNMG 160404CS 160408CS TNMG 160404GS WNMG 080408GT 080412GT WNMG 080408HT 080412HT 160408GS 160412GS TNMG 160404PS 160408PS 160412PS TNMG 220404PS 220408PS 220412PS WNMG 080404 080408 080412 TNMG 160404HS 160408HS 160412HS WNMG 080404XP 080408XP TNMG 160408PT 160412PT : check availibility : Standard Stock : Available in November 2005 6
Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief TNMG 160408GT 160412GT DNMG 150404CS 150408CS DNMG 150404GS TNMG 160408HT 160412HT TNMG 160404 160408 160412 TNMG 220408 220412 TNMG 160404XP 160408XP 150408GS 150412GS DNMG 150404PS 150408PS 150412PS DNMG 150604PS 150608PS 150612PS DNMG 150404HS 150408HS 150412HS TNMG 160404XQ 160408XQ DNMG 150604HS 150608HS 150612HS TNMG 160408XS DNMG 150408PT 150412PT TNMG 160408HU DNMG 150608PT 150612PT TNMG 160404 R /LST 160408 R /LST DNMG 150408GT 150412GT DNMG 150402GP 150404GP 150408GP DNMG 150404HQ 150408HQ 150412HQ DNMG 150608GT 150612GT DNMG 150408HT 150412HT DNMG 150608HT 150612HT DNGG 150408HQ DNMG 150404CQ 150408CQ 150412CQ DNMG 150608CQ 150612CQ DNMG 150404 150408 150412 DNMG 150604 150608 150612 7 : check availibility : Standard Stock : Available in November 2005
Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief DNMG 150404XP 150408XP SNMG 120408PT 120412PT DNMG 150604XP 150608XP DNMG 150404XQ 150408XQ 150604XQ 150608XQ DNMG 150408XS 150608XS 12.70 4.76 12.70 4.76 12.70 6.35 12.70 6.35 12.70 4.76 12.70 6.35 5.16 5.16 5.16 5.16 5.16 5.16 SNMG 120408HT 120412HT SNMG 120404 120408 120412 120416 SNMG 190612 190616 19.05 6.35 7.94 DNMG 150408HU KNMX 160405 R /L1 9.525 4.76 160410 R /L1 0.5 1.0 SNMG 120408XP VNMG 160402GP 160404GP 160408GP SNMG 120408XQ VNMG 160404VF 160408VF 160412VF SNMG 120408XS VNMG 160404HQ 160408HQ 160412HQ RNMG 090300 9.525 3.18 3.81 RNMG 120400 VNMG 160404 160408 RNMG 150600 15.875 6.35 6.35 : check availibility : Standard Stock : Available in November 2005 SNMG 120404HQ 120408HQ 120412HQ SNMG 120408PS 120412PS 120416PS SNMG 120408HS 120412HS 120416HS 8
Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief CCMT 060202HQ 060204HQ CCMT 09T302HQ 09T304HQ 9.525 3.97 4.4 09T308HQ CCMT 060202GK 060204GK CCMT 09T302GK 9.525 3.97 09T304GK 4.4 CCMT 120404GK 120408GK 12.70 4.76 5.5 120412GK TBMT TCMT 060102DP 060104DP 110202HQ 110204HQ 110208HQ 090202GP 090204GP 110304GP 110308GP 3.97 1.59 2.3 5.56 2.38 2.8 6.35 3.18 3.3 5 160304GP 9.525 3.18 4.4 CCMT 09T308 9.525 3.97 4.4 090202HQ 090204HQ 5.56 2.38 2.8 CPMT 080204GP 7.94 2.38 3.3 CPMT 090304GP 090308GP CPMH 080204HQ 080208HQ CPMH 090304HQ 090308HQ CPMH 080204 080208 CPMH 090304 090308 9.525 3.18 4.5 7.94 2.38 3.5 9.525 3.18 4.5 7.94 2.38 3.5 9.525 3.18 4.5 CPMT 080204XP 7.94 2.38 3.3 CPMT 090304XP 090308XP 9.525 3.18 4.5 110302HQ 110304HQ 110308HQ 160302HQ 6.35 3.18 3.3 160304HQ 9.525 3.18 4.4 160308HQ 090204XP 110304XP 110308XP 160304XP 160308XP 110304XQ 110308XQ 160304XQ 160308XQ 5.56 2.38 2.8 6.35 3.18 3.3 9.525 3.18 4.4 6.35 3.18 3.3 9.525 3.18 4.4 CPMT 090304XQ 090308XQ 9.525 3.18 4.5 TPMR 160304GP 9.525 3.18 WBMT 060102 R /LDP 060104 R /LDP WBMT 080202 R /LDP 080204 R /LDP 3.97 1.59 2.3 5 4.76 2.38 2.3 5 L L L L TPMR 110304HQ 110308HQ TPMR 160304HQ 160308HQ 6.35 3.18 9.525 3.18 WPMT 110204GP WPMT 160304GP 9.525 3.18 4.4 TPMR 090202G 090204G 5.56 2.38 WPMT 110202HQ 110204HQ WPMT 160304HQ 160308HQ 9.525 3.18 4.4 TPMR 110304 110308 TPMR 160304 160308 6.35 3.18 9.525 3.18 9 : check availibility : Standard Stock : Available in November 2005
Stock Items Righthand I.C. Thickness Hole CornerR Relief DCMT 070202GP 070204GP DCMT 11T304GP 11T308GP 9.525 3.97 4.4 DCMT 070202HQ 070204HQ 070208HQ DCMT 11T302HQ 11T304HQ 9.525 3.97 4.4 11T308HQ DCMT 070202GK 070204GK 070208GK DCMT 11T302GK 11T304GK 9.525 3.97 4.4 11T308GK DCMT 070204XP DCMT 11T302XP 11T304XP 11T308XP 9.525 3.97 4.4 DCMT 11T304XQ 11T308XQ 9.525 3.97 4.4 VBMT 110304GP 6.35 3.18 2.8 5 VBMT 160404GP 160408GP 9.525 4.76 4.4 VBMT 110304HQ 110308HQ 6.35 3.18 2.8 VBMT 160404HQ 160408HQ 9.525 4.76 4.4 160412HQ 5 5 5 VCMT 080202HQ 080204HQ 4.76 2.38 2.3 RCMX 1003M0 10.0 3.18 3.6 RCMX 1204M0 12.0 4.76 4.2 SCMT 09T304HQ 9.525 3.97 4.4 09T308HQ SPMR 090304 9.525 3.18 090308 SPMR 120304 12.70 3.18 120308 : check availibility : Standard Stock : Available in November 2005 10
Recommended Cutting Conditions! (Vc m/min) Workpiece Material CA5505 CA5515 CA5525 CA5535 Steel 250 380 550 200 280 500 180 260 450 120 280 400 Alloy Steel 180 350 480 120 250 400 120 220 380 80 230 300 Toolsteel 150 300 400 100 210 350 80 170 280 80 180 250 General Feedrate Recommendation for CA55 Series: f = 0,12 mm/u to 0,6 mm/u Recommendation for PSChipbreaker: f = 0,15 0,25 0,38 mm/u, ap = 1,0 2,5 3,8 mm Grades CA5505 and CA5535 available November 2005. Metal Material Cross Reference List Carbon Steel JIS Mat.No. DIN S15C 1.0401 C15 S20C 1.0402 C22 S35C 1.0501 C35 S45C 1.0503 C45 S59C 1.1213 C53 S55C 1.0535 C55 S15CK 1.1141 CK15 NickelChromium Steel JIS Mat.No. DIN SNC236 1.5710 36NiCr6 SNC415 1.5732 14NiCr10 SNC815 1.5752 14NiCr14 NickelChromium Molybdenum Steel JIS Mat.No. DIN SNCM220 523 21NiCrMo2 SNCM240 546 40NiCrMo22 SNCM431 580 30CrNiMo8 SNCM439 565 34CrNiMo6 SNCM447 582 34CrNiMo6 Chromium Steel JIS Mat.No. DIN SCr415 1.7015 15Cr3 SCr430 1.7033 34Cr4 SCr435 1.7034 37Cr4 SCr440 1.7035 42Cr4 Chromium Molybdenum Steel JIS Mat.No. DIN SCM415 1.7262 15CrMo5 SCM418 1.7242 16CrMo4 SCM421 1.7264 22CrMoS35 SCM430 1.7218 25CrMo4 SCM435 1.7220 34CrMo4 SCM440 1.7225 41CrMo4 SCM445 1.7238 49CrMo4 SCM822 1.7258 24CrMo5 Manganese Steel, Manganese Chromium Steel JIS Mat.No. DIN SMn420 1.1160 22Mn6 SMn433 1.1168 34Mn5 SMn438 1.1167 36Mn5 SMnC420 1.1133 20Mn5 Carbon Tool Steel JIS Mat.No. DIN SK1 1.1673 C135W SK2 1.1663 C125W SK3 1.1645 C105W1 SK5 1.1625 C80W1 SK6 1.1625 C80W1 SK7 1.1740 C70W2 High Speed Tool Steel JIS Mat.No. DIN SKH2 1.3355 S1801 SKH3 1.3255 S18125 SKH51 1.3343 S652 SKH52 1.3344 S653 SKH53 1.3244 S6525 SKH57 1.3207 S104310 Alloy Tool Steel JIS Mat.No. DIN SKS11 562 142WV13 SKS2 419 105WCr6 SKS21 515 100WV4 SKS7 442 115W8 SKS8 008 140Cr3 SKS43 833 100V1 SKS31 419 105WCr6 SKD1 080 X210Cr12 SKD11 371 X100CrMoVS SKD12 363 X210CrMoV51 SKD5 581 X30WCrV9 SKD61 344 X40CrMoV5 SKJ2 067 100Cr6 KYOCERA Fineceramics GmbH Cutting Tool Division Hammfelddamm 6 D41460 Neuss Phone +49 2131 16370 Fax +49 2131 159230 EMail: ceratip@kyocera.de http://www.kyocera.de Händler/Distributor: