rill wide range of sizes with just one drill PMS 298 (Light lue) PMS (Text Metal Effect) 7 1 NEW EXTENE RANGE OR 214 TECH NEWS
7 PMS (Text Metal Effect) 1 Spade rill Holders Technical Guide Spade rill holders can drill a wide range of different diameters and lengths. This is one of the main advantages this system over others. s - Series A: 9.5mm-11mm - Series : 35.72mm-47.63mm - Series : 11.11mm-12.7mm - Series G: 48mm-65.9mm - Series C: 13mm-17.5mm - Series H: 65.3mm-88mm* - Series : 17.86mm-24mm - Series I: 9mm-114mm* - Series E: 24.61mm-35mm *Morse Taper and Modular Only LONG LENGTH RILLS AVAILALE 1 Holder - Many s e.g. 17.86~24mm (22 different size inserts) Modular Mega Long Super Long Extended Standard Intermediate Short Stub 2x 3x 5x 7x 15x 2x 25x Unlimited 1 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 Spade rill Inserts Technical Guide Self Centering Insert esign Chip ividers Wide range of insert sizes can fit in one holder! Inserts are available in both metric and imperial. *NEW* Grades of insert available!! Chipbreaker T15 - HSS 5% Cobalt M48 - Powder Metal K2 - Solid Carbide P4 - Solid Carbide lat otm Inserts also available!! T15 (HSS 5% Cobalt) - irst choice for general machining of all materials. M48 (Powder Metal) - or increased ol life over T15, ideal for harder and ugher materials. K2 (Solid Carbide) - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 (Solid Carbide) - Coated carbide, ultimate performance on all steels. Grade Guide Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) ~H11 T15 M48 K2 P4 Excellent Good Shank Types Weldon Morse Taper Modular 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 2
7 PMS (Text Metal Effect) 1 Weldon Shank Spade rill Holders Thread SP & ISO 7-1 G E C A H Thread SP & ISO 7-1 E G C A A G H rill Series Length lute Max rill epth C E Shank ia Shank Length Pipe Tap Rear Pipe Tap Side Order Code 9.5~11. A 11.11~12.7 13.~17.5 C 17.86~24. 24.61~35. E 35.72~47.63 48.~65.9 G Stub Straight 19.1 47 5 89 16 41.9 1/16 1/8 P74Y16 Short Straight 31.8 61 63 13 2 41.9 1/8 - P75Y2 Standard Spiral 6.3 89 92 131 2 41.9 1/8 - P83Y2 Extended Spiral 111.1 14 142 182 2 41.9 1/8 - P84Y2 Super Long Straight 222 251 254 296 2 41.9 1/8 P85Y2 Mega Long Straight 29 319 322 363 2 41.9 1/8 P86Y2 Stub Straight 19.1 47 5 89 16 41.9 1/16 1/8 P74Z16 Short Straight 31.8 61 63 13 2 41.9 1/8 - P75Z2 Standard Spiral 6.3 89 92 131 2 41.9 1/8 - P83Z2 Extended Spiral 111.1 14 142 182 2 41.9 1/8 - P84Z2 Super Long Straight 222. 252 254 296 2 41.9 1/8 P85Z2 Mega Long Straight 29. 32 322 363 2 41.9 1/8 P86Z2 Stub Straight 22.2 47 5 89 2 41.9 1/8 1/8 P742 Short Straight 34.9 63 66 15 2 41.9 1/8 - P752 Standard Spiral 63.5 92 94 134 2 41.9 1/8 - P832 Long Spiral 114.3 142 145 184 2 41.9 1/8 - P842 Extended Spiral 178. 26 29 248 2 41.9 1/8 P852 Super Long Straight 295. 323 326 368 2 41.9 1/8 - P862 Mega Long Straight 387. 415 418 457 2 41.9 1/8 P872 Stub Straight 47.6 75 79 128 25 53.1 1/8 1/8 P74125 Short Straight 66.7 17 11 16 25 53.1 1/8 - P75125 Intermediate Spiral 117.5 154 158 27 25 53.1 1/8 - P82125 Standard Spiral 168.3 25 29 258 25 53.1 1/8 - P83125 Extended Spiral 2.9 37 31 36 25 53.1 1/8 - P84125 Super Long Straight 457. 495 498 551 25 53.1 1/8 - P85125 Mega Long Straight 565. 63 66 659 25 53.1 1/8 - P86125 Stub Straight 57.2 88 92 146 32 57.9 1/4 1/8 P74232 Short Straight 85.7 128 132 186 32 57.9 1/4 - P75232 Intermediate Spiral 136.5 179 183 237 32 57.9 1/4 - P82232 Standard Spiral 187.3 23 233 288 32 57.9 1/4 - P83232 Extended Spiral 288.9 331 335 389 32 57.9 1/4 - P84232 Super Long Straight 511. 554 557 612 32 57.9 1/4 - P85232 Mega Long Straight 2. 725 738 783 32 57.9 1/4 - P86232 Short Straight 12.7 173 177 243 4 7.1 1/4 - P7534 Intermediate Spiral 165.1 217 222 287 4 7.1 1/4 - P8234 Standard Straight 29.6 261 266 332 4 7.1 1/4 - P8334 Extended Straight 349.3 41 46 471 4 7.1 1/4 - P7834 Super Long Straight 558. 61 615 68 4 7.1 1/4 - P8434 Short Straight 13.2 179 184 249 4 7.1 1/4 - P7544 Standard Spiral 231.8 281 285 351 4 7.1 1/4 - P8344 Extended Straight 422.3 471 476 541 4 7.1 1/4 - P7844 Super Long Straight 625. 674 679 75 4 7.1 1/4 - P7944 4 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 Morse Taper Shank Spade rill Holders E Thread SP & ISO 7-1 G C A Per ISO 296 Type EK H E Thread SP & ISO 7-1 G C A Per ISO 296 Type EK H A G rill Range Series Length lute Max rill epth C E Morse Taper Pipe Tap Order Code 9.5 ~ 11. A 11.11 ~ 12.7 13. ~ 17.5 C 17.86 ~ 24. 24.61 ~ 35. E 35.72 ~ 47.63 48. ~ 65.9 G 65.3 ~ 88. H 9. ~ 114. I Short Straight 31.8 51.5 88. 16.3 #2 1/16 P51Y2 Standard Spiral 6.3 8.2 116.7 188.9 #2 1/16 P59Y2 Extended Spiral 111.1 13.9 167.4 239.7 #2 1/16 P6Y2 Short Straight 31.8 51.5 88. 16.3 #2 1/16 P51Z2 Standard Spiral 6.3 8.2 116.7 188.9 #2 1/16 P59Z2 Extended Spiral 111.1 13.9 167.4 239.7 #2 1/16 P6Z2 Short Straight 35. 55.5 92.4 164.3 #2 1/16 P512 Intermed Spiral 63.5 84.1 121. 192.9 #2 1/16 P592 Standard Spiral 114.3 135. 171.8 243.7 #2 1/16 P62 Extended Spiral 178. 199. 235.8 344. #2 1/16 P612 Short Straight.8 98.4 142.5 232.5 #3 1/8 P5113 Intermed Spiral 12.7 149.2 193.3 283.3 #3 1/8 P5813 Standard Spiral 171.5 2. 244.1 334.2 #3 1/8 P5913 Extended Spiral 273.1 31.6 345.7 435.8 #3 1/8 P613 Short Straight 85.7 114.3 16.4 273.8 #4 1/8 P5124 Intermed Spiral 136.5 165.1 211.2 324.6 #4 1/8 P5824 Standard Spiral 187.3 215.9 262. 375.4 #4 1/8 P5924 Extended Spiral 289. 317.5 363.6 477. #4 1/8 P624 Short Straight 12.6 152.4 26.4 319.1 #4 1/4 P5134 Intermed Spiral 165.1 196.9 25.9 363.6 #4 1/4 P5834 Standard Spiral 29.5 241.3 295.3 48. #4 1/4 P5934 Extended Straight 349.3 381. 435. 547.7 #4 1/4 P5434 Short Straight 13.1 165.1 219.1 363.5 #5 1/4 P5145 Standard Spiral 231.8 266.7 32.7 465.1 #5 1/4 P5945 Extended Straight 422.3 457.2 511.2 655.6 #5 1/4 P5445 Short Straight 171.5 215.9 287.3 43.2 #5 1/2 P5155 Standard Spiral 273.1 317.5 388.9 531.8 #5 1/2 P5955 Extended Straight 463.6 58. 579.4 722.3 #5 1/2 P5455 Short Straight 171.5 225.4 296.8 439.7 #5 1/2 P5175 Standard Spiral 273.1 327. 398.5 541.3 #5 1/2 P5975 Extended Straight 555.6.6 681.1 823.9 #5 1/2 P5475 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 5
7 PMS (Text Metal Effect) 1 Modular Type Spade rill System Supercut Modular Head Order Code Series L L1 d1 d L2 Screw Wrench 7X - 36425 36-42 8 5 2 1 3 7X - 42475 42-47 8 5 24 12 3 7X - 48656 48-65 G 95 6 28 13 35 7X - 64778 64-77 12 8 32 16 4 H 7X - 78 76-9 125 8 4 22 45 7X - 9119 9-11 14 9 48 27 5 I 7X - 11149 1-114 14 9 58 32 5 S7-515 TXL - 2 S7-619 TXL - 25 Supercut Modular Extension Order Code Series d L ds List Price Joint Screw rive Key Ring MUE - 211 2 1 1 1 98.31 JT - 57 KR - 218 MUE - 24121 24 12 1 12 98.31 JT - 68 KR - 24128 MUE - 2813115 28 13 115 13 11.3 MUE - 281315 28 13 15 13 117.49 G MUE - 28132 28 13 2 13 117.49 JT - 8115 KR - 28131 MUE - 28133 28 13 3 13 137.87 MUE - 3216115 32 16 115 16 117.49 MUE - 32162 32 16 2 16 123.49 JT - 8115 KR - 32161 MUE - 32163 32 16 3 16 151.6 H MUE - 422113 4 22 113 22 123.49 MUE - 4222 4 22 2 22 137.87 JT - 1145 KR - 42212 MUE - 4223 4 22 3 22 165.45 MUE - 4827113 48 27 113 27 137.87 MUE - 48272 48 27 2 27 165.45 JT - 12175 KR - 482712 MUE - 48273 48 I 27 3 27 191.83 MUE - 5832186 58 32 186 32 179.84 MUE - 58323 58 32 3 32 22.6 JT - 12195 KR - 583214 Supercut Modular Reducer Order Code ds d L 1 Joint Screw rive Key Ring rive Key Ring MUR - 1311 13 1 1 2 28 JT - 57 KR - 218 KR - 28131 MUR - 13121 13 12 1 24 28 JT - 68 KR - 24128 KR - 28131 6 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 Modular Type Spade rill System Supercut Modular Weldon Holder Order Code d L ds ls Joint Screw rive Key Ring MU - 211 2 1 1 32 6 JT - 57 KR - 218 MU - 24121 24 12 1 32 6 JT - 68 KR - 24128 MU - 2813115 28 13 115 32 6 MU - 28132 28 13 2 32 6 JT - 8115 KR - 28131 MU - 28133 28 13 3 32 6 MU - 3216125 32 16 125 4 7 MU - 32162 32 16 2 4 7 JT - 8115 KR - 32161 MU - 32163 32 16 3 4 7 MU - 422148 4 22 148 4 7 MU - 4222 4 22 2 4 7 JT - 1145 KR - 42212 MU - 4223 4 22 3 4 7 MU - 4827168 48 27 168 4 7 MU - 48273 48 27 3 4 7 JT - 12175 KR - 482712 MU - 5832186 58 32 186 4 7 MU - 58323 58 32 3 4 7 JT - 12195 KR - 583214 Supercut Modular Morse Taper Holder Order Code MT d L Joint Screw Coolant Ring MT4 - MXU - 28138 4 28 13 8 COS - 317535 MT5 - MXU - 28138 5 28 13 8 JT-8115 COS - 444535 MT6 - MXU - 281395 6 28 13 95 COS - 571544 MT4 - MXU - 32168 4 32 16 8 COS - 317535 MT5 - MXU - 32168 5 32 16 8 JT-8115 COS - 444535 MT6 - MXU - 3215 6 32 16 95 COS - 571544 MT4 - MXU - 4228 4 4 22 8 COS - 317535 MT5 - MXU - 4228 5 4 22 8 JT-1145 COS - 444535 MT6 - MXU - 42295 6 4 22 95 COS - 571544 MT5 - MXU - 482795 5 48 27 95 COS - 444535 JT-12175 MT6 - MXU - 482795 6 48 27 95 COS - 571544 MT5 - MXU - 573295 5 57 32 95 COS - 444535 JT-12195 MT6 - MXU - 573295 6 57 32 95 COS - 571544 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 7
7 PMS (Text Metal Effect) 1 Spares and Accessories Coolant Rings (for morse taper shank holders) Convert taper shank holders through coolant from an external coolant pipe. Ideal for deeper holes, better swarf clearance, preventing insert failure and longer ol life. Through coolant machine not required! Series rill Range (mm) C M E Order Code A 9.5 ~ 11. 11.11 ~12.7 44.45 22.23 M8x1.25 1/8 COS-19522 C 13. ~ 17.5 17.86 ~ 24. 53.97 28.57 M8x1.25 1/8 COS-25428 E 24.61 ~ 35. 35.72 ~ 47.63 63.5 34.92 M1x1.5 1/4 COS-317535 G 48. ~ 65.9 76.2 34.2 M1x1.5 1/4 COS-444535 H 65.3 ~ 88. 95.27 44.45 M12x1.75 1/2 COS-571544 I 9. ~ 114. Coolant eeders (for weldon shank holders) Convert non-through coolant machines through coolant for drilling deeper holes, better swarf clearance, preventing insert failure and longer ol life. Coolant is fed through the retention pin via an exernal coolant pipe. T MAS Order Code H L L2 2 3 T4-34RC32 65 15 34 32 48 95 T4-34RC4 65 16 44 4 58 11 T5-35RC4 8 164 49 4 58 11 IN 871 Order Code H L L2 2 3 SK4-14RC32 65 15 33.8 32 48 95 SK5-15RC4 8 165 49 4 58 11 IN 28 Order Code L 2 3 L2 ISO4-54R4 1 4 8 118 35 ISO5-55R4 1 4 8 118 36 Coolant eeder Reduction Sleeves Order Code L d 932RC14 55 32 14 932RC16 55 32 16 932RC18 55 32 18 932RC2 55 32 2 932RC25 55 32 25 94RC16 55 4 16 94RC2 55 4 2 94RC25 6 4 25 94RC32 65 4 32 8 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
PMS 298 (Light lue) 7 PMS (Text Metal Effect) 1 Spares and Accessories Screw Joint Screw rive Ring Series rill Range (mm) Order Code A 9.5 ~ 11. S7-24 11.11 ~12.7 S7-25 C 13. ~ 17.5 S7-2565 17.86 ~ 24. S7-37 E 24.61 ~ 35. S7-495 35.72 ~ 47.63 S7-515 G 48. ~ 65.9 H 65.3 ~ 88. S7-619 I 9. ~ 114. M L Wrench Order Code M5. 7 2.5 JT-57 M6. 8 3 JT-68 M8. 11.5 4 JT-8115 M1. 14.5 5 JT-1145 M12. 17.5 6 JT-12175 M12. 19.5 6 JT-12195 d L Order Code 2 1 8 KR-218 24 12 8 KR-24128 28 13 1 KR-28131 32 16 1 KR-32161 4 22 12 KR-42212 48 27 12 KR-482712 58 32 14 KR-583214 T MAS Weldon Holders ORM A L 1 ORM Order Code Taper L 1 Order Code Taper L 1 T4 T4-EMH16-65 4 16 65 4 T4-EMH2-9 4 2 9 5 T4-EMH25-1 4 25 1 5 T4-EMH32-15 4 32 15 6 T4-EMH4-12 4 4 12 63 T5 T5A/-EMH16-8 5 16 8 48 T5A/-EMH2-8 5 2 8 52 T5A/-EMH25-1 5 25 1 65 T5A/-EMH32-15 5 32 15 72 T5A/-EMH4-12 5 4 12 9 IN 871 ORM A L 1 ORM Order Code Taper L 1 Order Code Taper L 1 SK4 SK4-EMH16-65 4 16 65 4 SK4-EMH2-9 4 2 9 5 SK4-EMH25-1 4 25 1 5 SK4-EMH32-15 4 32 15 6 SK4-EMH4-12 4 4 12 63 IN 28 L 1 1 SK5 SK5A/-EMH16-63 5 16 63 48 SK5A/-EMH2-63 5 2 63 52 SK5A/-EMH25-8 5 25 8 65 SK5A/-EMH32-1 5 32 1 72 SK5A/-EMH4-12 5 4 12 9 Order Code Taper L 1 G Order Code Taper L 1 G ISO4 ISO4-EM16-63 4 16 63 48 M16 ISO4-EM2-63 4 2 63 52 M16 ISO4-EM25-8 4 25 8 65 M16 ISO4-EM32-8 4 32 8 72 M16 ISO4-EM4-8 4 4 8 8 M16 ISO5 ISO5-EM16-63 5 16 63 48 M24 ISO5-EM2-63 5 2 63 52 M24 ISO5-EM25-8 5 25 8 65 M24 ISO5-EM32-8 5 32 8 72 M24 ISO5-EM4-9 5 4 9 9 M24 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 9
7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 9mm - 17.5mm T15 - irst choice for general machining of all materials. M48 - or increased ol life over T15, ideal for harder and ugher materials. K2 - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 - Coated carbide, ultimate performance on all steels. Series & Min. Max. mm (inch) A 9.5 (.374 ) 11.7 (.436 ) 11.11 (.437 ) 12.95 (.51 ) C 12.98 (.511 ) 17.65 (.5 ) Inch mm T15 HSS 5% Cobalt M48 Powder Metal K2 Solid Carbide P4 Solid Carbide 9.5 S116595 S156595 S176595 S186595 3/8 9.53 S111524 S151524 S171524 S181524 9.8 S116598 S156598 S176598 S186598 25/64 9.92 S111525 S151525 S171525 S181525 1. S11651 S15651 S17651 S18651 1.2 S116512 S156512 S176512 S186512 13/32 1.32 S111526 S151526 S171526 S181526 1.5 S116515 S156515 S176515 S186515 27/64 1.72 S111527 S151527 S171527 S181527 1.8 S116518 S156518 S176518 S186518 11. S116511 S156511 S176511 S186511 7/16 11.11 S111528 S151528 S171528 S181528 11.5 S1165115 S1565115 S1765115 S1865115 29/64 11.51 S111529 S151529 S171529 S181529 15/32 11.91 S11153 S15153 S17153 S18153 12. S116512 S156512 S176512 S186512 31/64 12.3 S111531 S151531 S171531 S181531 12.5 S1165125 S1565125 S1765125 S1865125 1/2 12.7 S111532 S151532 S171532 S181532 13. S116513 S156513 S176513 S186513 33/64 13.1 S111533 S151533 S171533 S181533 17/32 13.49 S111534 S151534 S171534 S181534 13.5 S1165135 S1565135 S1765135 S1865135 14. S116514 S156514 S176514 S186514 9/16 14.29 S111536 S151536 S171536 S181536 14.5 S1165145 S1565145 S1765145 S1865145 37/64 14.68 S111537 S151537 S171537 S181537 15. S116515 S156515 S176515 S186515 19/32 15.8 S111538 S151538 S171538 S181538 15.5 S1165155 S1565155 S1765155 S1865155 5/8 15.88 S11154 S15154 S17154 S18154 16. S116516 S156516 S176516 S186516 16.5 S1165165 S1565165 S1765165 S1865165 21/32 16.67 S111542 S151542 S171542 S181542 17. S116517 S156517 S176517 S186517 11/16 17.46 S111544 S151544 S171544 S181544 17.5 S1165175 S1565175 S1765175 S1865175 Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) ~H11 T15 M48 K2 P4 Excellent Good 1 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 17.86mm - 35mm T15 - irst choice for general machining of all materials. M48 - or increased ol life over T15, ideal for harder and ugher materials. K2 - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 - Coated carbide, ultimate performance on all steels. Series & Min. Max. mm (inch) 17.53 (. ) 24.38 (.96 ) E 24.41 (.961 ) 35.5 (1.38 ) Inch mm T15 HSS 5% Cobalt M48 Powder Metal K2 Solid Carbide P4 Solid Carbide 45/64 17.86 S111545 S151545 S171545 S181545 18. S116518 S156518 S176518 S186518 23/32 18.26 S111546 S151546 S171546 S181546 18.5 S1165185 S1565185 S1765185 S1865185 47/64 18.65 S111547 S151547 S171547 S181547 19. S116519 S156519 S176519 S186519 3/4 19.5 S111548 S151548 S171548 S181548 49/64 19.45 S111549 S151549 S171549 S181549 19.5 S1165195 S1565195 S1765195 S1865195 25/32 19.84 S11155 S15155 S17155 S18155 2. S11652 S15652 S17652 S18652 2.5 S116525 S156525 S176525 S186525 13/16 2.64 S111552 S151552 S171552 S181552 21. S116521 S156521 S176521 S186521 27/32 21.43 S111554 S151554 S171554 S181554 22. S116522 S156522 S176522 S186522 7/8 22.23 S111556 S151556 S171556 S181556 23. S116523 S156523 S176523 S186523 29/32 23.2 S111558 S151558 S171558 S181558 59/64 23.42 S111559 S151559 S171559 S181559 15/16 23.81 S11156 S15156 S17156 S18156 24. S116524 S156524 S176524 S186524 31/32 24.61 S111562 S151562 S171562 S181562 63/64 25. S111563 S151563 S171563 S181563 1 25.4 S11151 S15151 S17151 S18151 1-1/64 25.8 S111511 S151511 S171511 S181511 26. S116526 S156526 S176526 S186526 1-1/32 26.19 S111512 S151512 S171512 S181512 1-1/16 26.99 S111514 S151514 S171514 S181514 27. S116527 S156527 S176527 S186527 1-3/32 27.78 S111516 S151516 S171516 S181516 28. S116528 S156528 S176528 S186528 1-1/8 28.58 S111518 S151518 S171518 S181518 29. S116529 S156529 S176529 S186529 1-5/32 29.37 S111511 S151511 S171511 S181511 3. S11653 S15653 S17653 S18653 1-3/16 3.16 S1115112 S1515112 S1715112 S1815112 1-7/32 3.96 S1115114 S1515114 S1715114 S1815114 31. S116531 S156531 S176531 S186531 1-1/4 31.75 S1115116 S1515116 S1715116 S1815116 32. S116532 S156532 S176532 S186532 1-9/32 32.54 S1115118 S1515118 S1715118 S1815118 33. S116533 S156533 S176533 S186533 1-5/16 33.34 S111512 S151512 S171512 S181512 34. S116534 S156534 S176534 S186534 1-11/32 34.13 S1115122 S1515122 S1715122 S1815122 1-3/8 34.93 S1115124 S1515124 S1715124 S1815124 35. S116535 S156535 S176535 S186535 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 11
7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 35.72mm - 114mm Series & Min. Max. mm (inch) 35.72 (1.353 ) 47.8 (1.882 ) G 46.99 (1.85 ) 65.28 (2.57 ) Inch mm T15 HSS 5% Cobalt 1-13/32 35.72 S1115126 36. S116536 1-7/16 36.51 S1115128 37. S116537 1-15/32 37.31 S111513 38. S116538 1-1/2 38.1 S1115132 1-17/32 38.89 S1115134 39. S116539 1-9/16 39. S1115136 4. S11654 1-19/32 4.48 S1115138 41. S116541 1-5/8 41.28 S111514 42. S116542 1-21/32 42.7 S1115142 1-11/16 42.86 S1115144 43. S116543 1-23/32 43.66 S1115146 44. S116544 1-3/4 44.45 S1115148 45. S116545 1-25/32 45.24 S111515 46. S116546 1-13/16 46.4 S1115152 1-27/32 46.83 S1115154 47. S116547 1-7/8 47.63 S1115156 48. S116548 1-29/32 48.42 S1115158 49. S116549 1-15/16 49.21 S111516 5. S11655 1-31/32 5.1 S1115162 2 5.8 S11152 51. S116551 2-1/32 51.59 S111522 2-3/64 52. S111523 2-1/16 52.39 S111524 53. S116553 2-3/32 53.18 S111526 2-1/8 53.98 S111528 54. S116554 2-5/32 54.79 S111521 55. S116555 2-3/16 55.56 S1115212 56. S116556 2-7/32 56.36 S1115214 57. S116557 2-1/4 57.15 S1115216 2-9/32 57.94 S1115218 58. S116558 2-5/16 58.74 S111522 59. S116559 2-11/32 59.53 S1115222 6. S11656 2-3/8 6.33 S1115224 61. S116561 2-13/32 61.12 S1115226 2-7/16 61.91 S1115228 62. S116562 2-15/32 62.71 S111523 63. S116563 2-1/2 63.5 S1115232 64. S116564 2-17/32 64.29 S1115234 65. S116565 2-9/16 65.9 S1115236 Series & Min. Max. mm (inch) H 63.5 (3.1 ) 89.8 (3.57 ) I 9. 144. Inch mm M4 HSS 2-1/2 63.5 S141522 64. S146564A 2-17/32 64.29 S141524 2-9/16 65.9 S141526 2-19/32 65.88 S1415238 66. S146566 2-5/8 66.68 S141524 2-21/32 67.47 S1415242 68. S146568 2-11/16 68.26 S1415244 2-23/32.5 S1415246 2-3/4.85 S1415248 7. S14657 2-25/32 7.64 S141525 2-13/16 71.44 S1415252 72. S146572 2-27/32 72.23 S1415254 2-7/8 73.3 S1415256 2-29/32 73.82 S1415258 74. S146574 2-15/16 74.61 S141526 2-31/32 75.41 S1415262 76. S146576 3 76.2 S14153 78. S146578 8. S14658 82. S146582 84. S146584 86. S146586 88. S146588 9. S14659 92. S146592 94. S146594 96. S146596 98. S146598 1. S1465A 12. S1465A2 14. S1465A4 16. S1465A6 18. S1465A8 11. S1465 112. S14652 114. S14654 12 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 lat otm Spade rill Inserts 11.5mm - 45mm Series & Min. Max. mm (inch) 11.5. 12.5 C 13. 17.5 18. 24. E 25. 35. 36. 45. Thickness T15 Metric (mm) Metric (mm) HSS 5% Cobalt 11.5 S2165115 12. 2.4 S216512 12.5 S2165125 13. S216513 13.5 S2165135 14. S216514 14.5 S2165145 15. S216515 3.2 15.5 S2165155 16. S216516 16.5 S2165165 17. S216517 17.5 S2165175 18. S216518 18.5 S2165185 19. S216519 19.5 S2165195 2. S21652 4. 2.5 S216525 21. S216521 22. S216522 23. S216523 24. S216532 25. S216525 26. S216526 27. S216527 28. S216528 29. S216529 3. 4.8 S21653 31. S216531 32. S216532 33. S216533 34. S216534 35. S216535 36. S216536 37. S216537 38. S216538 39. S216539 4. S21654 6.4 41. S216541 42. S216542 43. S216543 44. S216544 45. S216545 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 13
7 PMS (Text Metal Effect) 1 Cutting ata (HSS-M4, HSSE-T15 and Powder Metal M48 Grades) Recommended Cutting Conditions Workpiece ree Machining Steel 1213, 12L13, 1215, 12L14, 1118 etc Low Carbon Steel 115, 12, 114, 125 etc Medium Carbon Steel 135, 15, 145, 155, 114 etc Structural Steel A36,A516,A182 etc Cast Iron / SG Iron A48-76 GR3/GR45 A536-72 6-4-18 A22-76 GR41 etc Alloy Steel 862, 413, 4137, 414, 615 etc Tool Steel H13, H21,A2, S1 etc High Temp Alloy Hastelloy, Inconel etc High Strength Alloy 984, 434, 433V etc Aluminium 214, 661, 775 etc Stainless Steel 31, 316, 41, 33 etc Hardness (hn) Surface Speed vc(m/min) TiALN Coated 9.5mm- 12.5mm 13mm- 17.5mm eed rate (mm/rev) 18mm- 24mm 25mm- 35mm 36mm- 47mm 48mm- 65mm 66mm- 114mm 1-15 84.16.23.31.4.48.55.67 15-2 81.16.23.31.4.48.55.67 2-25 72.14.23.31.38.48.57. 85-125 75.15.22.28.37.46.56.67 125-175 72.15.22.28.37.46.56.67 175-225.13.19.24.34.43.5.57 225-275 66.13.19.24.34.43.5.57 125-175 75.14.22.28.35.45.55.65 175-225.13.19.23.34.43.5.58 225-275 63.13.19.23.34.43.5.58 275-325 58.1.17.21.28.38.45.55 1-15 63.14.23.29.35.44.5.63 15-25 55.13.22.24.28.38.46.59 25-35 41.1.2.22.24.34.4.48 12-15 75.16.3.4.49.59..75 15-2 7.14.26.35.45.56.64.68 2-22 58.14.23.3.41.46.52.6 22-26 52.13.17.23.3.35.43.5 26-32 41.1.15.16.23.28.35.4 125-175 63.15.2.24.36.43.47.53 175-225 58.13.2.24.36.42.46.55 225-275 56.13.16.23.35.41.44.55 275-325 53.9.15.22.28.38.41.5 325-375 46.8.15.21.27.38.4.51 15-2 34.9.15.19.25.28.36.41 2-25 26.9.15.19.25.28.36.41 14-22 12.8.17.2.24.3.37-22 - 31 11.8.14.18.19.25.29-225 - 3 35.13.18.23.24.36.43.5 3-35 27.1.18.23.24.36.43.5 35-4 21.8.15.2.22.3.48.46 3 244.19.33.41.5.54.64.62 18 137.19.33.41.46.54.64.62 135-185 34.14.2.23.26.36.41.5 185-275 29.12.18.2.24.3.36.46 Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) T15 M48 K2 P4 Excellent Good ~H11 14 1924 8 61 sales@cutwel.net www.cutwelols.co.uk
7 PMS (Text Metal Effect) 1 Cutting ata (Carbide K2 and Carbide P4 Grades) Recommended Cutting Conditions Workpiece ree Machining Steel 1213, 12L13, 1215, 12L14, 1118 etc Low Carbon Steel 115, 12, 114, 125 etc Medium Carbon Steel 135, 15, 145, 155, 114 etc Structural Steel A36,A516,A182 etc Cast Iron / SG Iron A48-76 GR3/GR45 A536-72 6-4-18 A22-76 GR41 etc Alloy Steel 862, 413, 4137, 414, 615 etc Tool Steel H13, H21,A2, S1 etc High Temp Alloy Hastelloy, Inconel etc High Strength Alloy 984, 434, 433V etc Aluminium 214, 661, 775 etc Stainless Steel 31, 316, 41, 33 etc Hardness (hn) Carbide Grade Surface Speed vc(m/min) TiALN Coated 9.5mm- 12.5mm eed rate (mm/rev) 13mm- 17.5mm 18mm- 24mm 25mm- 35mm 36mm- 47mm 1-15 P4 125.18.28.36.44.5 15-2 P4 11.16.26.33.39.45 2-25 P4 11.14.23.31.41.42 85-125 P4 119.2.24.31.42.46 125-175 P4 17.18.24.31.39.43 175-225 P4 96.15.22.29.36.4 225-275 P4 84.13.22.29.36.4 125-175 P4 12.17.24.31.37.42 175-225 P4 93.15.22.28.36.4 225-275 P4 84.15.22.28.36.4 275-325 P4 67.13.19.26.33.37 1-15 P4 91.19.26.34.39.43 15-25 P4 75.15.24.29.33.37 25-35 P4 73.13.23.27.29.33 12-15 K2 137.18.3.37.46.56 15-2 K2 125.17.26.32.42.53 2-22 K2 111.14.23.3.38.45 22-26 K2 93.13.15.28.33.37 26-32 K2 79.13.18.23.28.33 125-175 P4 98.18.25.32.4.45 175-225 P4 88.15.23.29.38.42 225-275 P4 81.15.21.28.37.41 275-325 P4 78.12.2.27.33.4 325-375 P4 64.1.18.23.3.38 15-2 P4 67.9.18.22.28.31 2-25 P4 5.9.18.22.28.31 14-22 K2 3.1.17.23.27.33 22-31 K2 24.1.14.2.24.3 225-3 P4 62.15.23.25.29.38 3-35 P4 55.12.2.23.27.35 35-4 P4 47.1.18.2.24.3 3 K2 427.24.38.45.5.53 18 K2 291.22.33.4.45.48 135-185 K2 62.19.19.21.24.3 185-275 K2 46.15.17.2.21.25 Machining ormulae RPM n = vc x 1 π x Machining guidelines Piercing Stage Circular Surface Inclined Surface oring eed (mm/min) vf (mm/min) = n x mm/rev ecrease feed by 5% Pilot drill with a larger drill point angle or machine with end mill Machine with end mill first Not recommended. Will result in ol failure. 1924 8 61 sales@cutwel.net www.cutwelols.co.uk 15