.
20,000 450 80 3,500 20 80 1600 28 5 1 3 OEM 1 CCIB CCC ISO9000 CE 3
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( ) Windows95/98 NT 2000 XP MS-SQL Server CENTURA 5
(Protection) - (Production Assurance) - - 3 ---- ) ( ) ( - (Predictive Maintenance) - (Quality) - 4 ---- ( 3rd 5th ) 1 ) ( 1 IRD ENTEK IRD 1952 2 ENTEK 1981 EMONITOR (Entek IRD International Corp.) - ENTEK 6
IRD 2000 3 - ENTEK (Integrated Condition Monitoring) 2 EMONITOR ENTEK Enpac2500 1 EMONITOR 1-1 1 9309- EMONITOR ( ODBS000ENE ) 1-1 1-2 1-2 0 9309- EMONITOR ( ODBS500ENE 500 ) 2 Enpac2500 2-1 1 1441-PEN25-2C Enpac2500 3 9000A 3-1 1 EK-45148 9000A ( ) 4 4-1 1 2 4-2 1 9800-DC8CHN 7
Enpac2500 1 EMONITOR 1-1 1 9309-ODDX000ENF EMONITOR ( ) 1-2 0 9309-ODDX500ENF EMONITOR ( 500 ) 1-1 1-2 1-3 1 9309-WEBCLTENF EMONITOR WEB (3 ) 2 2-1 1 1441-PEN25-2C Enpac2500 ( ) 2-2 1 1441-PEN25-Kit-Bal Enpac2500 2-3 1 1441-PEN25-MOD-2CH Enpac2500 3 3-1 2 EK-45148 9000A 3-2 1 EK-44799 ENTACH 3-3 1 EK-45131 Enpac 4 4-1 1 4 4-2 1 9800-DC8CHN WEB 9000 2100 Enwatch Enpac2500 3 Enpac2500 Enpac2500 (9000 ) (Enpac2500 ) (EMONITOR) Enpac2500 4 Enwatch gse EMONITOR ( ) Enwatch (9000 2100 ) (Enwatch ) (EMONITOR) 8
TRT( ) 1 1-1 5 EK-2109-30-05-1-10 2100 1-2 2 EK-2107-50-00-1-10 2100 1-3 7 EK-2170-0-40 2100 1-4 7 EK-2108-5-001 2100 1-5 2 EK-47026 2100 PROBE DRIVER ENCLOSURE, 4-POSITION, NEMA 4 1-6 2 EK-29100-330-000 1-7 2 EK-29100-290-000 OEM 1-8 1 EK-29100-190-000 1-9 2 RA_EK-47086I 9200 GEN ACCEL LOW PROFILE 9000 1-10 2 RA_EK-44134 16FT ACCEL CBL LOW COST MIL SPEC 2WIRE SHIELDED 2 2-1 3 1440-VST02-01RA -120 2-2 3 1440-TB-A A 2-3 1 1440-TPS02-01RB -320 2-4 1 1440-TB-B B 2-5 1 1440-RMS00-04RC -440 2-6 1 1440-TB-C C 2-7 1 1440-REX00-04RC -441 2-8 1 1440-TB-C D 2-9 1 1440-SCDB9F2 2-10 1 1606-XLP-100E 2-11 1 1440-E9P925N4 (TSI) 2 4 X-Y 2 1 TSI 9
Enwatch 5 (9000 2100 ) ( ) (RSMACC EOL EMONITOR) ( ) TRT ( ) EMONITOR DeviceNet 10
6 EMONITOR RSMACC EOL Enwatch RSMACC EOL RSLinx OPC RSView (2) (EMONITOR) EMONITOR EMONITOR Centura SQL-Server RSMACC EOL -EMONITOR (3) (Plantlink) Plantlink EMONITOR (4) RSMACC EOL Enwatch ------ -EMONITOR ( ) EMONITOR ( ) ------ ------ EMONITOR (1) (RSMACC EOL) RSMACC EOL Enwatch ( ) ------ Plantlink (120/121/122 320) 1X~2X 4 500 1X~3X DeviceNet 1 CAPL1420 ( ) CAPL1420 1420 11
280 400-122 200-361 50 10 DeviceNet -500 RSMACC EOL EMONITOR RSLinx OPC 3 ( ) 4 2004 2 2002 (Enwatch ) (Enwatch) EK-9200-120 -361-500 (OPC) 100 7 Enwatch(16 ) 100 EK-9200 Enwatch EMONITOR 4 6 ( ) Enwatch ENTEK6600 Bently3300 3500 2004 12
5 1 6-120 PanelView (4 / ) 2005 1989 EK-2100-320 2 CAPL1420 ( ) (Enwatch ) (Enwatch ) ( ) ( 1 2 3 4 ) ( ) 6 ( ) #6 TRT TSI 1 ---- ( ) 2 ---- ( ) 3 ---- ( ) 4 ---- ( ) 5 ---- ( ) 13
14
( ) (EHD) Hamrock and Dowson Dowson Hamrock and Dowson ( ) h min = 3.63U 0.68 G 0.49 W -0.073 (1-e -0.68k ) Rr ( 1) U=η 0 V/(E' R r ) ; G=α E' ; W=Q/ (E' R r2 ) Dowson h min = 2.65U 0.7 G 0.54 W' -0.13 R r ( 2) U=η 0 V/(E' R r ); G=α E' ; W'=Q/ (E' R r L) h min (mm) U (mm) η 0 (Pa S) η 0 V (m/s) (V 1 +V 2 )/2 V 1 = V 2 = E' (N/m 2 ) E'=E/[1 (1/m) 2 ] E E=2.08 10 11 (N/m 2 ) 1/m 15
( =0.3) R r (m) R r = r 1 r 2 /(r 1 -r 2 ); R r = r 1 r 2 /(r 1 +r 2 ) r 1 r 2 G α (m 2 /N) W W ' e = 2.718 Q (N) L (m) 1 2 η 0 V α Q 3) ( 1) ( 2) η 0 1.6% η 0 1.6% 2) α α ( 3) η η 0 η 0 α C BP MG88 88 m m2/s 1 (40 ) mm 2 /s 88.26 88.38 GB/T265-88 % 1.6 0.0 GB/T260-88 ( 1) 1 1.6% 2 % (392N 60min)mm 1.6 20min 0.1 0.44 0.2 0.45 0.3 0.45 0.4 0.44 0.5 0.45 0.75 0.74 0.82 0.82 ( 2) (EHD) 1) 0.1-0.5% 0.44-0.45mm η 0 η η 0 e ap ( 3) η (Pa s) P η (Pa s) e = 2.718 P(N/m 2 ) 2) 0.75% 3) 1) η 0=. 16
(Corrosing) (Tipping), 1) (Tipping) ( 2) 70X ( 3) ( 1) ( 3) ( 1) 2) (Corrosing) ( 5000HZ-10000HZ) (g SE) (SPM) (HFD) ( 2) 17
1) 35KHZ-250KHZ 20KHZ-60KHZ 3) (g SE) gse 500 2KHz ( 4) 1X 2X 3X 3000CPM ( 4) X Y Z 2) (FFT) 18
3) 4) ( 5) SE) (SPM) (HFD) (g ( 1) (EHD) 2) 0.5% 1% η 0 ) [1] Prashad, H., Diagnosis of failure of rolling-element bearings of alternators - A study, Wear, Vol.198, No. 1-2, 1996 [2] Wijnant, Y. H., Wensing, J. A.; Nijen, G. C., The influence of lubrication on the dynamic behaviour of ball bearings, Journal of Sound and Vibration, Vol.222, No. 4, 1999 [3] Williams, T.; Ribadeneira, X.; Billington, S.; Kurfess, T., Rolling element bearing diagnostics in run-tofailure lifetime testing, Mechanical Systems and Signal Processing, Vol. 15, No. 5, 2001 [4], 2002 9 [5] Rolling Bearing Damage(Recognition of damage and bearing inspection) FAG OEM UND Handel AG Publ.No.WL82 102/2EA [6] Rolling Bearing Lubrication FAG OEM UND Handel AG Publ.No.WL81 115/4EA [7] Concentrated Vibration Signature Analysis And Related Condition Monitoring Techniques Authored By Mr.James E.Berry,P.E of Technical Associates Of Charlotte,Inc. 19
( 430081) Entek Entek; TP273 A Z200511004 120 361 440 441 Entek Entek Entek 500 DeviceNet (RIUP) Entek Entek 120 361 440 441 500 1.1 20
3.1 1.1 3.2 1.2 Entek Din 3.3 USB PC 120 120 440 441 360 500 441 361 120 441 440 440 441 5.5mm/s 8.5mm/s, 1.2 21
3.5mm/s 5.5mm/s 440 440 440 1.1 1.1 Entek 1.3 [1] http://www.rockwellautomation.com/ [2] 1992 [3] 1995 [4] 3L 1982.1 [5] FX PLC 2003 11 (1980.5-) 54 430081 E-Mail:lestat_gao@hotmail.com Author Resume: Gao Yong, Male, (1980.5-), Wuhan University of Science and Technology, Graduate Student, 1.3 Study in Control theory and Control program. 22
( ) - (RA-ENTEK) 2003 DeviceNet DeviceNe S8000 - (RA-ENTEK) DIN DIN DeviceNet PLC PLC DeviceNet (RIUP) (ADR) DeviceNet (EDS) DeviceNet PLC DCS DIN DIN DIN Entek Emonitor Odyssey/Enshare (EAM) ( ) 2100 2100 1 23
-440 4-440 4-441 12 A out of B, DeviceNet, 1 2100-120 120 A/D -120-24- -500 DeviceNet EtherNet/IP -500 DeviceNet / -500 63 EtherNetTCP/IP IT SMTP FTP HTTP EtherNet/IP ( ) 1 2100 2-320 2- -320 ( ) -320 (LVDT) ( ) -320 2 2100-441 -440 4-441 4-440 -441-441 -440 8 12-441 (1) (PROBE) (LOCKNUT) (2) (CABLE CLAMP) (INTEGRAL CABLE) (CABLE CONNECTOR) (3) (CABLE CONNECTOR) 24
2 3 (Sig) 120 0 (Com) 120 16 (3). -24V 120 5 21 (Sig) 120 1 (Com) 120 17 (4). 120 441 PLC (5). 120 11(4-20mA 1+) 12(4-20mA 1-) 1 4-20mA (6). 441 21( #1 1 ) 39( #1 1 ) 1 3 (7). 441 24( #2 1 ) 42( #2 1 ) 1 (1) (2) +24V (3) ( ) (4) ( ) ( Serial Configuration Utility) Serial Configuration Utility 3 4 4-20mA - ENTEK6600 4 - (RA-ENTEK) 2003 Device Net ENTEK6600 (1). 2100-24V 120 5 21 6 22 (2). -24V 120 5 21 PLC DCS 25
( ) 1 (1) 1 2000m 3 2004 2 55 1 180m 2 1 (2) 16 2005 (3) 2.1 2.2 (4) 2.3 2.4. (1) 26
(2) ( 3) (2) (3) 9 ( 4) ( ) 3.1 3 3.2 2005 7 8 (1) 2 4 4 4.1 2 27
4.3, 4.2 2005 28
( 210035) 2 mm/s mm/s mm/s mm/s 2004 8 1 2.6866 2.828 2.828 1.2726 1 180M2 1 2004 8 15 2.828 2.2624 3.1108 1.5554 2004 9 1 3.1108 2.121 2.5452 1.2726 2004 9 15 3.535 2.5452 3.535 1.9796 2004 10 1 3.1108 2.2624 3.2522 1.6968 2004 10 15 2.6866 2.121 3.1108 1.2726 2004 11 1 2.5452 1.6968 3.1108 1.6968 2004 11 26 3.535 2.5452 5.2318 2.828 2004 12 1 3.535 2.6866 4.6662 2.121 m3/min rpm Pa Pa C Kw 18500 1000 16500 16000 130~150 6500 1 2004 12 8 1 5.25mm/s, 5.5mm/s 2 1 ( ) 2004 6 9 15 2 2 29
2 3 (4) 1 (1) 4 0 4-35 +8 25 2 3 0.125 mm ( )0.215 mm 0.1 mm 0.015 mm (1) 2 (2) 5 6 5 10 (2) 5.25mm/s( ) (3) 100 ( )0.5 18( ) 5 ( )0.5 18( ) 6 (3) 7 8 3.31 (4) 0.15 0.18 30 0.09 0.1 0.15 0.13 32 0.1 0.15 3 (1) (2) 7 8 (4) ~700 ~700 (5) (6) (3) 30
2 (1) (2) 0.02mm (2) 0.005mm <5m/n 0.07mm 0.015mm 0.6~0. 7mm/s (3) 3 (4) (3) 3 (1) 4mm/s ~2.4mm/s 3 mm/s mm/s mm/s mm/s 2004 12 8 2.26 3.8 3.05 5.25 ( ) 2004 12 28 0.8 1.4 0.7 1.7 ( ) 31
www.rockwellautomation.com.cn Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1)414 382.2000, Fax: (1)414 382.4444 100 3 F 14 (852)28874788 (852)2510943 1801 B 1 200233 (8621)61288888 (8621)61288899 18 1 4 100005 (8610)65217888 (8610)65217999 188 3310-3312 300042 (8622)58190588 (8622)58190599 40 2206 266071 (86532)86678338 (86532)86678339 229 23 250012 (86531) 81778388 (86531)81778389 33 1201 710075 (8629)88152488 (8629)88152466 576 717 830000 (86991)6388683 (86991)6388980 220 A 1216-1218 450007 (86371)67803366 (86371)67803388 69 B 8 801 030002 (86351)8689580 (86351)8689580 C 303 063000 (86 315)3195962/63 (86 315)3195951 49 44 A3-A4 210005 (8625)86890445 (8625)86890142 1000 8 2208 214007 (86510)82320076 (86510)82320176 568 I 2202 430022 (8627)68850233 (8627)68850232 159 1712 410011 (86731)85450233/85456233 (86731)85456233 ext. 608 15 1203 310007 (86571)87260588 (86571)87260599 362 2703-04 510060 (8620)83849977 (8620)83849989 4028 4305-06 518035 (86755)82583088 (86755)82583099 41 4A 361006 (86592)2655888 (86592)2655999 59 31 3117 3118 3119 530000 (86771) 5594308 (86771)5594338 2 A 906 610016 (8628)86726886 (8628)86726887 68 3112-13 400010 (8623)63702668 (8623)63702558 123 13 C 650000 (86871)3635448/ 3635458/ 3635468 (86871)3635428 219 15-F 110015 (8624)23961518 (8624)23963539 147 2305 116011 (86411)83687799 (86411)83679970 15 26 B 150001 (86451)84879066 (86451)84879088 1688 2201 130061 (86431)87069871 (86431)87069882 Publication MetalsAPP-006-ZH-P October 2009 Copyright 2009 Rockwell Automation Inc. Printed in CHINA.