CVD Coated Carbide for Steel Machining

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1 CA55 Series Series CA55 Coated Carbide for Steel Machining Wide Application Range. Supperior Coating Technology. High Speed and High Efficiency. TZE00049

2 CA55 Series Four Features 1 Bright Gold Coating PICA Physical Innovation for Coating Advantage Super Smooth Surface by Specific Surface Finish Technology PICA Prevent Adhesion and Sudden Fracture at Steel Machining High Quality Surface Finish and High Reliability EasytoRecognize the Used Cutting Edge even in Dim Light Bright Gold Coating Conventional Coating Innovative Coated Tool for Classification 3 Applicable Cutting Range CA55 Series which widely exceeds conventional competitors' coating Application Continuous Light Interrupted Interrupted Heavy Interrupted 1

3 2 High Aspect Ratio Ultra Fine TiCN Highspeed & Highefficiency at Steel Machining by High Aspect Ratio Ultra Fine TiCN + Tough Al2O3 TiN TiN Surface Smoothness / Welding Resistance Al2O3Al2O3 High Temperature Stability / Crater Wear Resistance Special Interlayer High Binding Force / Anti Peeling Performance TiCN TiCN Improved Fracture Resistance and Wear Resistance due to with Fine Columnar Structure High Aspect Ratio Special Carbide Substrate Steel Machining Completion of CA55 Series General Steel 4 Chipbreaker Application New designed P Series High Reliability & Stability Oriented Design PS Chipbreaker Improved Stability due to Large Contact Face Multipurpose Chipbreaker with Wide Application Range PT Chipbreaker Tough Cutting Edge for Highfeed Machining Stabilityoriented Land Support Design no gap PT Chipbreaker shim PS PT 2

4 C45 14NiCr14 Flange Vc=220m/min ap=~1.5mm f=0.15~0.35mm/rev DCMT11T304HQ Hex Stock Vc=180~280m/min ap=1.5mm f=~0.3mm/rev CNMG120408PS 300 pcs/edge 60 pcs/edge Competitor F pcs/edge Competitor H pcs/edge CA5515 machined 1.5 times workpieces. CA5515 had stable tool life without chipping. Hex Stock Cutting. CA5525 machined 23 times workpieces. Cutting edge condition of CA5525 was better and still available for further machining even after cutting 60 pcs/edge. Hub Turbine Vc=240m/min ap=1~1.5mm f=0.1~0.3mm/rev DNMG150612PS C45 Shaft Vc=~220m/min ap=1.0mm f=5mm/rev CNMG120408PS 40CrNiMo pcs/edge 1500 pcs/edge Competitor H pcs/edge Competitor I pcs/edge CA5525 machined more than 1.5 times workpieces. Cutting edge condition of CA5525 was better. CA5525 machined 1.5 times workpieces. Cutting edge condition of CA5525 was better and still available for further machining. 3

5 C35 16MnCr5 Clutch Parts Vc=240m/min ap=1~1.8mm f=0.15mm/rev WNMG080408PS Gear Vc=280m/min ap=2.5mm f=mm/rev CNMG120408PS over 450 pcs/edge 190 pcs/edge Competitor J. 300 pcs/edge Competitor K. 140 pcs/edge CA5525 machined 1.5 times workpieces. (All of 6 cutting edges of CA5525 was available for machining 450 pcs/edge) CA5525 machined 1.3 times workpieces. CA5525 showed superior fracture resistance. Pulley Vc=380m/min ap=mm f=0.15~mm/rev DNMG150608PS 100Cr6 Clutch Vc=220m/min ap=~1.5mm f=0.1~8mm/rev WNMG080408HQ C35 over 900 pcs/edge 225 pcs/edge Competitor L pcs/edge Competitor M pcs/edge This process required both fracture resistance and wear resistance because of variable machining allowance and high cutting speed. CA5525 machined about 2 times workpieces. CA5525 showed superior wear resistance and fracture resistance. machined 1.8 times workpieces compared. 4

6 Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief CNMG WP WP CNMG GT GT CNMG WQ WQ WQ CNMG HT HT CNMG GP GP GP CNMG CNMG HQ HQ HQ CNMG CNGG HQ HQ CNMG CQ CQ CQ CNMG CNMM HX CNMG CQ CQ CNMM HX CNMG CS CS CS CNMG XP XP CNMG GS GS GS CNMG XQ XQ CNMG PS PS PS PS CNMG XS CNMG PS PS CNMG HU CNMG HS HS HS HS CNMG PT PT CNMG PT PT PT WNMG WP WP WNMG WQ WQ WQ 5 : check availibility : Standard Stock : Available in November 2005

7 Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief WNMG HQ HQ HQ WNMG XQ XQ WNMG CQ CQ CQ WNMG XS WNMG CS WNMG HU WNMG GS GS GS TNMG GP GP GP WNMG PS PS PS WNMG HS HS HS TNMG HQ HQ HQ TNMG CQ CQ CQ TNMG CQ CQ WNMG PT PT TNMG CS CS TNMG GS WNMG GT GT WNMG HT HT GS GS TNMG PS PS PS TNMG PS PS PS WNMG TNMG HS HS HS WNMG XP XP TNMG PT PT : check availibility : Standard Stock : Available in November

8 Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief TNMG GT GT DNMG CS CS DNMG GS TNMG HT HT TNMG TNMG TNMG XP XP GS GS DNMG PS PS PS DNMG PS PS PS DNMG HS HS HS TNMG XQ XQ DNMG HS HS HS TNMG XS DNMG PT PT TNMG HU DNMG PT PT TNMG R /LST R /LST DNMG GT GT DNMG GP GP GP DNMG HQ HQ HQ DNMG GT GT DNMG HT HT DNMG HT HT DNGG HQ DNMG CQ CQ CQ DNMG CQ CQ DNMG DNMG : check availibility : Standard Stock : Available in November 2005

9 Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief DNMG XP XP SNMG PT PT DNMG XP XP DNMG XQ XQ XQ XQ DNMG XS XS SNMG HT HT SNMG SNMG DNMG HU KNMX R /L R /L SNMG XP VNMG GP GP GP SNMG XQ VNMG VF VF VF SNMG XS VNMG HQ HQ HQ RNMG RNMG VNMG RNMG : check availibility : Standard Stock : Available in November 2005 SNMG HQ HQ HQ SNMG PS PS PS SNMG HS HS HS 8

10 Stock Items Righthand I.C. Thickness Hole CornerR Relief Righthand I.C. Thickness Hole CornerR Relief CCMT HQ HQ CCMT 09T302HQ 09T304HQ T308HQ CCMT GK GK CCMT 09T302GK T304GK 4.4 CCMT GK GK GK TBMT TCMT DP DP HQ HQ HQ GP GP GP GP GP CCMT 09T HQ HQ CPMT GP CPMT GP GP CPMH HQ HQ CPMH HQ HQ CPMH CPMH CPMT XP CPMT XP XP HQ HQ HQ HQ HQ HQ XP XP XP XP XP XQ XQ XQ XQ CPMT XQ XQ TPMR GP WBMT R /LDP R /LDP WBMT R /LDP R /LDP L L L L TPMR HQ HQ TPMR HQ HQ WPMT GP WPMT GP TPMR G G WPMT HQ HQ WPMT HQ HQ TPMR TPMR : check availibility : Standard Stock : Available in November 2005

11 Stock Items Righthand I.C. Thickness Hole CornerR Relief DCMT GP GP DCMT 11T304GP 11T308GP DCMT HQ HQ HQ DCMT 11T302HQ 11T304HQ T308HQ DCMT GK GK GK DCMT 11T302GK 11T304GK T308GK DCMT XP DCMT 11T302XP 11T304XP 11T308XP DCMT 11T304XQ 11T308XQ VBMT GP VBMT GP GP VBMT HQ HQ VBMT HQ HQ HQ VCMT HQ HQ RCMX 1003M RCMX 1204M SCMT 09T304HQ T308HQ SPMR SPMR : check availibility : Standard Stock : Available in November

12 Recommended Cutting Conditions! (Vc m/min) Workpiece Material CA5505 CA5515 CA5525 CA5535 Steel Alloy Steel Toolsteel General Feedrate Recommendation for CA55 Series: f = 0,12 mm/u to 0,6 mm/u Recommendation for PSChipbreaker: f = 0,15 0,25 0,38 mm/u, ap = 1,0 2,5 3,8 mm Grades CA5505 and CA5535 available November Metal Material Cross Reference List Carbon Steel JIS Mat.No. DIN S15C C15 S20C C22 S35C C35 S45C C45 S59C C53 S55C C55 S15CK CK15 NickelChromium Steel JIS Mat.No. DIN SNC NiCr6 SNC NiCr10 SNC NiCr14 NickelChromium Molybdenum Steel JIS Mat.No. DIN SNCM NiCrMo2 SNCM NiCrMo22 SNCM CrNiMo8 SNCM CrNiMo6 SNCM CrNiMo6 Chromium Steel JIS Mat.No. DIN SCr Cr3 SCr Cr4 SCr Cr4 SCr Cr4 Chromium Molybdenum Steel JIS Mat.No. DIN SCM CrMo5 SCM CrMo4 SCM CrMoS35 SCM CrMo4 SCM CrMo4 SCM CrMo4 SCM CrMo4 SCM CrMo5 Manganese Steel, Manganese Chromium Steel JIS Mat.No. DIN SMn Mn6 SMn Mn5 SMn Mn5 SMnC Mn5 Carbon Tool Steel JIS Mat.No. DIN SK C135W SK C125W SK C105W1 SK C80W1 SK C80W1 SK C70W2 High Speed Tool Steel JIS Mat.No. DIN SKH S1801 SKH S18125 SKH S652 SKH S653 SKH S6525 SKH S Alloy Tool Steel JIS Mat.No. DIN SKS WV13 SKS WCr6 SKS WV4 SKS W8 SKS Cr3 SKS V1 SKS WCr6 SKD1 080 X210Cr12 SKD X100CrMoVS SKD X210CrMoV51 SKD5 581 X30WCrV9 SKD X40CrMoV5 SKJ Cr6 KYOCERA Fineceramics GmbH Cutting Tool Division Hammfelddamm 6 D41460 Neuss Phone Fax ceratip@kyocera.de Händler/Distributor: