COMADEX. PCBN - PCD inserts
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1 PCBN - PCD inserts 03/2015
2 P CCMT EW CCMW EW CNMN DCMW EW Page 1 Page 1 Page 2 Page 2 C RNGN Solid RNGN FullFace RCGX FullFace RCGX Solid B Page 3 Page 3 Page 3 Page 4 SNGN Solid SNMN SCMW EW TCMW EW N Page 5 Page 5 Page 5 Page 6 TPGN EW VBMW EWS VNMG S VNMA M Page 6 Page 7 Page 7 Page 7 VNMA MW CCMW DCMW SCMW P C Page 7 Page 9 Page 9 Page 10 SPGN TCMW TPGN VBMW D Page 10 Page 11 Page 11 Page 12
3 PCBN CCMT EW CCMT CCMT CCMT CCMT 09T CCMT 09T CCMT 09T CCMW EW CCMW CCMW CCMW CCMW CCMW CCMW 09T CCMW 09T CCMW 09T CCMW 09T CCMW CCMW
4 PCBN CNMN CNMN CNMN CNMN CNMN CNMN CNMN DCMW EW DCMW DCMW DCMW DCMW DCMW DCMW DCMW 11T DCMW 11T DCMW 11T DCMW DCMW
5 PCBN RNGN Solid RNGN RNGN RNGN RNGN FullFace RNGN RNGN RCGX FullFace RCGX RCGX RCGX
6 RCGX SOLID CBN RCGX Solid width CBN Chamfer Angle Honing T = Champfer (no hone) S = Champfer (hone) Solid CBN insert L IC S b Edge.Prep RCGX T01020 RCGX T01025 RCGX T02020 RCGX S01020 RCGX S02020 RCGX S05020 RCGX S10020 RCGX S20020 Solid CBN Welded CBN Bind CBN Size Hardness HV E6 DI SUMITOMO SECO Full Face Percentage (%) (Mpa) CBN10 CS10 TiN CBN19 CS19 TiN CBN20 CS20 TiN CBN30 CS30 TiC DBW85 CBN200 CBN31 CS31 TiN AMB90 BZN 7000S BNS800 CBN300 CBN32 CS32 Co+Al DBS90 BZN 6000 CBN200 CBN80 CS80 TiN DZN 9000 BNS700 CBN81 CS81 TiN DBC50 BZN 8200 CT351 CT351 TiN BZN 6000 BN600 CT352 CT3520 TiN BZN 9100 BN700 CT851 CT851 TiN BZNHTM 2100 BN250 CN40 CN402 TiC CN60 CN602 TiN CN80 CN452 TiN BZN 9100 BN700 Grade Mainly Application Workpiece Features CBN10 Cast Iron Rough Roller in bad condition,brake disk,brake drum,pump, Very good anti-shock resistance for roughing speed machining cast iron workpiece CBN19 Cast Iron Rough, Carbide Brake -disk, -drum,pump,roller, Carb. Rolls, Int. Cut/Turning Long life rough working for cast iron workpiece CBN20 Cast Iron Rough, Carbide Brake disk,brake drum,pump,roller, Carbide Rolls Long life rough working for cast iron workpiece CBN30 Cast Iron Rough+Finish Alloy cast iron, gray cast iron, ductile cast iron workpiece Both for Steel and Cast Iron workpiece CBN31 Cast Iron Rough Brake disk,brake drum,pump,roller Rough cast iron CBN32 Cast Iron Finish, Carbide Brake drum,brake disk, Carbide Rolls Finish Cast iron workpiece,long insert life CBN80 Hardened Steel Rough HSS Roller,Gear,Bearing Rough+Interrupted turning CBN81 Hardened Steel Finish HSS Roller,Gear,Bearing Finish Continuous turning 4
7 PCBN SNGN Solid d S 90 r l SNMN SNGN SNGN SNGN SNGN SNGN SNGN SNMN SNMN SNMN SCMW EW SCMW 09T SCMW 09T SCMW SCMW SCMW
8 PCBN TCMW EW TCMW TCMW TCMW TCMW TCMW TCMW TCMW TCMW 16T TCMW 16T TPGN EW TPGN TPGN TPGN TPGN TPGN TPGN TPGN
9 PCBN VBMW EWS VBMW VBMW VBMW VBMW VBMW VNMA M VNMA M VNMA M VNMA M VNMA MW d 35r h l VNMA MW VNMA MW VNMA MW VNMA MW
10
11 PCD CCMW DCMW Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 CCMW CCMW CCMW CCMW 09T CCMW 09T CCMW 09T CCMW CCMW Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 DCMW DCMW DCMW DCMW DCMW DCMW DCMW DCMW 11T DCMW 11T DCMW 11T DCMW 11T DCMW 11T DCMW DCMW
12 PCD SCMW Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 SCMW 09T SCMW 09T SCMW 09T SCMW SCMW SCMW SPGN Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 SPGN SPGN SPGN SPGN SPGN
13 PCD TCMW Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 TCMW TCMW TCMW TCMW TCMW TCMW TCMW 16T TCMW 16T TCMW 16T TPGN Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 TPGN TPGN TPGN TPGN TPGN TPGN TPGN TPGN TPGN TPGN
14 PCD VBMW Type Dimensions (mm) PCD ISO d s r d1 PCD10 PCD20 PCD30 VBMW VBMW VBMW VBMW VBMW VBMW VBMW
15 Technical Date Grade Comparison Grade Comadex SangYong NTK CeramTec Kennametal Sandvik Toshiba Kyocera Mitsubishi Sumitomo P C B N P C D CBN10 SBN1000 B16 WBN100 KD120 CB50 BX950 KBN65B MB710 BN500 B22 KBN900 MB730 BN600 CBN KBN410 BN800 CBN20 SBN2000 B20 WBN600 KD050 CB20 BX450 KBN25B MB810 BNX10 B24 KD081 BX360 KBN510 MB820 BN250 KBN525 MB835 BNC80 PCD10 SPD1000 DX120 KPD002 MD230 DA200 PCD20 SPD2000 KD100 CD10 DX140 KPD010 MD220 DA150 KD1415 PCD30 SPD3000 PD1 KD100 DX160 KPD025 MD205 DA90 DX180 13
16 Grade Information PCBN CBN Grades Grade CBN80/CBN81 CBN30/CBN31 CBN32 CBN19/CBN20 CBN% Binder TiC, Al2O3 TiN, Al2O3 W, Al, Co W, Al, Co Hardness (Hv) K ic (MPam 1/2 ) Stability Stable in Chemical wear Stable in physical wear - Carbon steel - Alloy steel - Gray cast iron - Gray cast iron - Alloy steel - Hardened steel - Tungsten carbide - Tungsten carbide Application - Surface hardened - Chilled cast iron rolls rolls steel - Ductile cast iron - Chilled cast iron - Chilled cast iron Cutting Condition Grade CBN80/CBN81 CBN30/CBN31 CBN32 CBN19/CBN20 V (m/min) Hardened Steel f (mm/rev) (HRc 30-55) DOC (mm) V (m/min) Chilled Cast Iron f (mm/rev) (HRc 50-70) DOC (mm) V (m/min) Hardmetal f (mm/rev) (HRc 60-70) DOC (mm) V (m/min) 400-1, ,200 Gray Cast Iron f (mm/rev) DOC (mm) V (m/min) Ductile Cast Iron f (mm/rev) DOC (mm) V (m/min) Carbide Alloy f (mm/rev) DOC (mm) S - Land (Chamfer + Hone) - Suitable for hard part turning - Stronger adge than T-Land, with more resistance to chipping and fracture - Perfect surface finish - Feed rate must be greater be greater than hone size T - Land (Chamfer) - T-land is a standard edge preparation for CBN - Good alternative to S-land in hard part turning by slow cutting forces. 14
17 Grade Information PCD Recommended Cutting Condition Application Grade Workpiece Velocity (V) Feed (f) Depth (DOC) (m/min) (mm/rev) (mm) Turning P C D PCD10 PCD20 PCD20 PCD20,PCD30 PCD30 PCD30 Plastic alloy Wood Aluminium / Zinc / Copper Aluminium alloy (Si 4~8%) (Si 9~14%) (Si 16~18%) Powered Carbide Piece Sintered Cabide 300~1, ~ ~3.00 1,000~2, ~ ~ ~1, ~ ~ ~2, ~ ~ ~1, ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.45 PCD10 Machining with fine surface finish Particle Size : 4~5μm Machining of aluminium and wood Gives fine surface finish in turning operation PCD PCD20 Ultra high hardness Great wear resistance Particle Size : 8~9μm The first choise of PCD grades Turning operation of aluminium and copper alloy Machining aluminium alloy with lower percentage of Si PCD30 Maching with interruption Particle Size : 15~22μm Milling opperation of aluminium alloy Maching ultra fine alloy and powder sintered metal cutting of composities Application Range Cast Iron Hard steel Non-Ferrous metal Wood K01 K10 K20 K30 K40 Hardened Steel Powder sintered alloy Aluminium Zinc Copper Composites PCD30 PCD10 PCD10 PCD PCD20 PCD30 15
18 Technical Data Hardness Conversion Table Rockwell Rockwell Brinell A B C D Vickers Brinell A B C D Vickers 3,000Kgf Scale Scale Scale Scale 50Kgf Shore s Tensile 3,000Kgf Scale Scale Scale Scale 50Kgf Shore s Tensile (HB) 60Kgf 100Kg 150Kgf 100Kgf (HV) (HS) Strength (HB) 60Kgf 100Kg 150Kgf 100Kgf (HV) (HS) Strength Diamond 1/16 steel Diamond Diamond Diamond 1/16 Steel Diamond Diamond (108.5) (108.5) (107.5) (107.0) (106.0) (105.5) (104.5) (104.0) (103.0) (102.0) (101.0) (18.8) (17.5) (16.0) (15.2) (13.8) (12.7) (11.5) (10.0) (9.0) (8.0) (6.4) (5.4) (4.4) (3.3) (0.9) (110.0) (109.0) Properties of Elements Young s Thermal Melting Young s Thermal Melting Density Hardness Modulus Expansion Point Density Hardness Modulus Expansion Point Element (g/cm³) (Kg/mm²) (x10³kg/mm²) Coefficient ( C) Element (g/cm³) (Kg/mm²) (x10³kg/mm²) Coefficient ( C) (10-6 / C) (10-6 / C) 16 WC , ,900 Al , ,050 TiC , ,200 CBN , TaC , ,800 Diamond 3.52> 9, NbC , ,500 Co ~ ,495 TiN , ,950 Ni ,455
19 Technical Data width T - Champfer Insert Tip degree Champfer degree ( C) Champfer Width (mm) Honing (μm) 10 0,20 No Honing width S - Champfer Insert Tip degree honing Champfer Champfer Champfer Width (mm) Horning (μm) degree ( C) Width (mm) Xdegree ( C) 20 0,20 20 For Champfer, see page 4 17
20 Comadex Cutting Tools b.v. Zepto KE Zevenaar, Holland Tel: +31(0) Fax: +31(0) info@comadex.nl
COMADEX. PCBN - PCD inserts
PCBN - PCD inserts 03/2011 P CCMT EW CCMW EW CNMN DCMW EW Page 1 Page 1 Page 2 Page 2 C RNGN Solid RNGN FullFace RCGX FullFace SNGN Solid B Page 3 Page 3 Page 3 Page 4 SNMN SCMW EW TCMW EW TPGN EW N Page
MILLING INSERTS. S High temp. alloys. H Hardened Hardened 55 HRC 38 ISCAR USER GUIDE. Cutting Speed Recommendations for Indexable Milling Cutters
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