Small Cutting Tools. Catalog. Global Support. Global Solutions. Ingenious Dynamics

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1 Small Cutting ools Catalog Ingenious Dynamics Global Support. Global Solutions.

2 GENERAL INFORMAION - URNING Pages 2-12 urning GENERAL INFORMAION PAGES Insert Nomenclature ool Selections Grade Descriptions Chipbreaker Descriptions... 9 Cutting ool Selection Ranges

3 INSER NOMENCLAURE Insert Nomenclature urning A.N.S.I. I.S.O. C C M 3 C C M 09 î Insert Shape Chart 1 î Relief Angle Chart 2 î olerance Chart 3 î ype Chart 4 î I.C. Chart 5 Chart 1 Insert Shape Chart 2 Relief Angle Chart 3 olerance Symbol V D C W S R Insert Shape 35 Diamond 55 Diamond 60 riangle 80 Diamond 80 rigon 90 Square Round A, K, M Parallelogram Symbol N 0 B 5 C 7 P 11 D 15 E 20 F 25 Relief Angle Symbol Insert I.C. hickness Nose Position A ±.001 ±.001 ±.0002 C ±.001 ±.001 ±.0005 E ±.001 ±.001 ±.001 F ±.0005 ±.001 ±.0002 G ±.001 ±.005 ±.001 J ±..002 ±.001 ±.002 M See Chart 3.1 U See Chart 3.1 Chart 5 Sumitomo Number SHAPE SIZE Inscribed Circle Chart 6 hickness I.S.O. Number Sumitomo I.S.O. hickness Number Number R S C D V W I.C. (2) 01 1/16 (5) /32" (6) 08 3/16" 09 7/32" 06 (.236) /4" /16" 08 (.315) /8" 10 (.394) 12 (.472) /2" /8" 16 (.630) /4" 20 (.787) 25 (.984) /4" 32 (1.260) / / / / / / / / /8 2

4 Insert Nomenclature INSER NOMENCLAURE ESU 3 04 N-SU î hickness Chart 6 î Nose Radius Chart 7 î Chipbreaker Chart 8 urning Chart 3.1 M and U Class olerance s Inscribed Circle Nose Position olerance Symbol M U M U Shapes All All S,, C, R, W D V All I.C. Size 5/32-3/8 _+.002 _+.003 _+.003 _+.004 _+.007 _ /16-9/16 _+.003 _+.005 _+.005 _+.006 _+.010 _ /8-3/4 _+.004 _+.007 _+.006 _+.006 _ /8 _+.006 _+.010 _+.006 _+.006 _ _+.006 _+.010 _+.007 _+.007 _ /4 _+.006 _+.010 _+.008 _+.008 _+.015 hickness M & U All +_.005 Chart 4 Symbol Hole Chipbreaker Hole Style A Yes No Straight G Yes Double Straight M Yes Single Straight N No No None R No Single None D Yes No Countersunk Yes Single Countersunk X Yes 10 Rake Straight or Angle Countersunk E No No None Chart 7 Nose Radius Sumitomo Number I.S.O. Number Radius v Chart 8 Chipbreaker See Pages 10 for chipbreaker information

5 SUMIOMO Small Product ool Selection urning (1) Sumitomo Cutting ools ool Selection urning Usage/ype/Page Cut-Off SC ype 147 Back urning Copying General urning Grooving Grooving & Cut-Off SB ype PB ype SV ype P ype/s ype GWC ype GND ype 94 89, Cutting Edge Style to 2.0mm 2.5 to 5.2 mm ε 0.05 to ε 0.15 mm 3.5 to 8.0 mm 95 SVLC ype SVPC ype Pos. 11 Pos. PDJC ype SDJC ype Back clamp Screw lock 0.75 to 2.5 mm 1.25 to 3.0 mm 1.25 to 3.00mm 20 to 32mm Max. dia. ø5 to 16mm urning (2) Usage/ype/Page urning SF ype 96 urning PXN-X ype 92 Cutting Edge Style 0.5 ε 0 to 0.2mm Negative urning (3) External turning made possible with holder sleeves. Multi-functional ool A single holder capable of performing two operations. 用途 型 Usage/ype/Page Round Shank Holder RS ype 98 Usage/ype/Page win Head Holder ID + OD ID + ID CKBE ype CKBB ype

6 Boring (1) Sumitomo Cutting ools ool Selection Machining of very small diameter 1mm or above SUMIOMO Small Product ool Selection Usage/ype/Page Very Small Dia. Boring CKB ype Very Small Dia. Boring (Round Shank) S-CKB ype / S-CKB-S ype Gang-type ool Post Very Small Dia. Boring CKBS ype Solid Carbide Bar BXBR ype urning Cutting Edge Style φ1.0mm and Above General Back urning Grooving Face Grooving General , 2.0mm 1.5, 2.0, 3.0mm KBMX ype KBMZ ype KBMG ype KBMFR ype BXBR ype φ2.0mm and Above Boring (2) Machining of small diameter 5mm or above Grooving and hreading Usage/ype/Page Boring SW/S/SC/SD/SV/SS ype 107 to 137 Usage/ype/Page Internal Grooving SGI ype 146 Stop Boring Bottom Facing Copying Cutting Edge Style ø5.5 and Above SWUB ype ø8.0 and Above SUP(B) ype From 130 From 127 From 113 ø25.0 & Above SVJB ype ø5.0 and Above SCLC ype ø12.0 and Above SCLP ype Concave Facing and Bottom Facing ø13.0 and Above SD ype SV ype hrough Boring ø5.5 and Above SWUB ype ø16.0 and Above SSKP ype ø20.0 and Above SSKC ype Cutting Edge Style ø10.0 and Above Max. depth 0.8 to 2.8mm 0.5 to 2.0mm 115 From 130 (mm) SUMIBORON (CBN) Small Hole Boring Bars SUMIDIA (PCD) Small Hole Boring Bars PCD 材種材種 Usage/ype/Page Cutting Edge Style Small Hole Boring Bars Small Hole Boring Bars Small Hole Boring Bars Small Hole Boring Bars Small Hole Boring Bars BSME ype SEXC ype BNBX ype DABB-C ype DABB-N ype φ2.5mm and Above φ4.0mm and Above 10 φ2.5mm and Above 3 BSME ype SEXC ype BNBX ype DABB-C ype DABB-N ype φ3.0mm and Above 50 5 φ3.0mm and Above

7 SUMIOMO CUING Sumitomo Cutting ool Grades OOL GRADES Coated Cardbide Grades - For urning CVD Coated Grades Class Grade Hardness (HRA) RS (GPa) Coating ype Coating hickness (μm) Characteristics Old Grades AC810P Super FF Coat 18 A new P10 grade with excellent wear resistance that features stability and longer tool life. Utilises a special carbide substrate with Super FF Coat for high to medium speed cutting. AC700G PSteel AC820P Super FF Coat 14 A P20 grade that features stability and longer tool life. Employs special carbide substrate and Super FF Coat to improve on P20 wear and fracture resistance. AC2000 urning AC830P AC630M Super FF Coat Super FF Coat 8 5 Stable long-life grade employs special tough, carbide substrate and Super FF Coat. Improves on P30 grade fracture resistance and approaches P20 grade in terms of wear resistance. Superior performance in continuous and light cutting, and other low-speed applications that require sharp edges. AC3000 AC230 M Stainless Steel AC610M AC6030M Super FF Coat Absotech Coat 5 5 A high efficiency M10 grade featuring improved wear resistance during stainless steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat. A general purpose grade featuring improved wear and fracture resistance during stainless steel cutting. Utilises a special tough carbide substrate with our patented Absotech Coat. AC630M K Cast Iron AC405K AC415K Super FF Coat Super FF Coat Employs an ultra-hard substrate and ultra-hard Super FF Coating to provide excellent resistance to wear and plastic deformation. Suitable for high-speed continuous cutting of cast iron. Employs a special dedicated ultra-hard substrate that is also suitable for interrupted cutting and ultra-hard Super FF Coating to provide stability and long tool life in a wide range of processes. First recommended grade for cast iron turning. AC410K AC410K AC420K Super FF Coat 12 A new, extremely versatile grade that can be used for rough, interrupted cutting of ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super FF Coat to provide stability and long tool life. AC700G AC820P Super FF Coat 14 A grade suited to heavy interrupted cutting of ductile cast iron. AC2000 PVD Coated Grades Class Grade Hardness (HRA) RS (GPa) Coating ype Coating hickness (μm) Characteristics Old Grades 1500Z (Cermet) Brilliant Coat 3 BrilliantCoatPVDcoatinggivesexcellentlubricityforhigher quality machining. General-purpose coated cermet grade that can maintain high-quality machined surfaces and also gives excellent wear resistance. 2000Z PSteel 3000Z (Cermet) ZX Coat 3 Anultra-reliablecoatinggradewithtoughcermetsubstrate. AC530U Super ZX Coat 3 Forinterruptedandgeneralsteelcutting. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. ACZ310 M Stainless Steel AC520U AC6040M Super ZX Coat Absotech Coat 3 3 Interruptedmachiningandstainlesssteelmachining. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers, coupled with a super tough substrate for excellent fracture resistance. Heavyinterruptedmachiningandstainlesssteelmachining. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. EH520Z EH20Z ACZ310 AC530U K Cast Iron AC510U Super ZX Coat 3 Generaltointerruptedmachiningofcastironandductilecast iron. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers, coupled with a fine-grained super tough substrate for excellent fracture resistance. EH510Z EH10Z S Exotic Alloy AC510U AC520U Super ZX Coat Super ZX Coat 3 3 Finishingtomediumcuttingofexoticalloys. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers. Superior wear and heat resistance, and stable, long tool life. Mediumtoroughcuttingofexoticalloys. Utilizingthenewsupermulti-layeredPVDcoatingofnanometer thick ialn and AlCrN layers. Superior wear and heat resistance, and stable, long tool life even in interrupted cutting. EH510Z EH10Z EH520Z EH20Z Small Product Machining ACZ ZX Coat 1 Forsmalltools,andhigh-precisionfinishingtogeneralfinishing applications. inultra-thincoatingandfine-grained,supertoughsubstrate combine to give good edge sharpness and superior cut finish. 6

8 Sumitomo Cutting ool Grades SUMIOMO CUING OOL GRADES Uncoated Carbide Grades Application Grade Hardness (HRA) RS (GPa) Young Modulus (GPa) hermal Conductivity (W/m C) Compressive Strength (GPa) Linear-hermal Expansion Coefficient (X 10-6 / C) PSteel A30N M Stainless Steel EH EH BL urning K Cast Iron N Non-Ferrous Metal S Exotic Alloy H EH EH G10E H EH EH PCD Grades Class Grade Binder Carbon Content (%) Grain Size (μm) Hardness HV (GPa) RS (GPa) Characteristics N Non-Ferrous Metal DA1000 Co 90 to 95 Up to to DA2200 Co 85 to to DA150 Co 85 to to DA90 Co 90 to to High density sintered material made of ultrafine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness. Sintered material made of ultra-fine diamond particles that demonstrates optimum wear and fracture resistance, and edge sharpness. Sintered material made of fine diamond particles that provides a good balance of workability and wear resistance. Sintered material made of coarse diamond particles with high diamond content and excellent wear resistance. 7

9 SUMIOMO CUING OOL GRADES Sumitomo Cutting ool Grades CBN Grades Class Grade Binder Carbon Content (%) Grain Size (μm) Hardness HV (GPa) RS (GPa) Series Characteristics BNC2010 icn 50 to to to 1.20 Highly wear resistant coating makes this grade suited for high speed finishing. BNC2020 in 70 to to to 1.30 High crater wear and breakage resistance make this grade suited for high load and interrupted cutting. urning BNC100 in 40 to to 32 BNC160 in 60 to to to to 1.20 Coated SUMIBORON (Coated) Highly wear resistant coating makes this grade suited for high speed finishing. Stable, high precision finishing of hardened steel. H Hardened Steel BNC200 in 65 to to 36 BNC300 in 60 to to to to 1.25 ough substrate with high wear resistant coating provide longer tool life. Suited for finishing when there is a combination of continuous and interrupted cutting. BNX10 icn 40 to to to 0.90 Optimum wear resistance. Suited to continuous, high-speed cutting. BN1000 icn 40 to to to 1.00 Ultimate wear and fracture resistance. Suited to high-speed cutting. BNX20 in 55 to to to 1.10 Crater resistant grade, suitable for high efficiency cutting under high temperature conditions. BNX25 in 65 to to to 1.10 Excellent fracture resistance during high speed cutting. Suited to high speed interrupted cutting of hardened steel. BN2000 in 50 to to to 1.15 A general purpose grade for hardened steel that provides a high degree of fracture and wear resistance. BN350 in 60 to to to 1.30 SUMIBORON (Uncoated) High cutting edge strength, suited to heavy interrupted cutting. BN7500 Co Compound 90 to to to 1.50 Maintains optimum cutting edge sharpness. Suited for finishing of sintered alloy. Sintered Components BN700 BN7000 Co Compound Co Compound 90 to to to to to to 1.40 Maintains good wear and fracture resistance in rough cutting of sintered components. Improved wear and fracture resistance in rough cutting of sintered components. BN700 Co Compound 90 to to to 1.30 Maintains good wear and fracture resistance in rough cutting of cast iron and exotic alloy. K Cast Iron BN7000 Co Compound 90 to to 44 BNC500 ic 60 to to to to 1.10 Coated SUMIBORON (Coated) Improved wear and fracture resistance in rough cutting of cast iron and exotic alloy. Substrate with excellent wear resistance and coating makes this grade suited for hard-to-cut cast iron. 8

10 Sumitomo Cutting ool Grades SUMIOMO Positive CHIPBREAKERS (Legend) ( Bumpy breaker Handed breaker) App. Range Breaker Code ( ) Rake angle ype O (15 ) Depth of Cut (inches) 0 Feedrate (IPR) Appearance Work Material P M K N S H Steel Stainless Steel Cast lron Non-ferrous Metal Exotic Metal Hardened Steel urning Finishing EFB P M K N S H P M K N S H EFC ype Depth of Cut (inches) 20 ype O (15 ) Depth of Cut (inches) ype O (10 ) Depth of Cut (inches) P MK N S H ype O (0 ) Depth of Cut (inches) P MK N S H ype O (20 ) Depth of Cut (inches) P M K N S H ype O (15 ) Depth of Cut (inches) P M K N S H ype O (15 ) Depth of Cut (inches) P M K NS H 0 Feedrate (IPR) 0 Feedrate (IPR) 0 Feedrate (IPR) 0 Feedrate (IPR) 0 Feedrate (IPR) 0 Feedrate (IPR) 0 Feedrate (IPR) Finish~Light Cut P M K N S ype O (0 ) Depth of Cut (inches) H P M K N S H P M K N S H ype ype O (0 ) O (10 ) Depth of Cut (inches) Feedrate (IPR) Feedrate (IPR) Feedrate (IPR) Depth of Cut (inches) P M K N S H P MK N S H ype ype O (6 ) O (8 ) Depth of Cut (inches) 0 Feedrate (IPR) Depth of Cut (inches) 0 Feedrate (IPR) Light Cut Depth of Cut (inches) P M K N S H P MKNSH P MK NSH PM K N S H P M K NSH ype ype ype ype ype O (8 ) O (15 ) O (10 ) O (20 ) O (10 ) 0 Feedrate (IPR) Depth of Cut (inches) Depth of Cut (inches) Feedrate (IPR) Feedrate (IPR) Depth of Cut (inches) Feedrate (IPR) Depth of Cut (inches) 0 Feedrate (IPR) Light~Medium Cut P M K N S H ype O (0 ) Depth of Cut (inches) 0 Feedrate (IPR) ype O (0 ) Depth of Cut (inches) 0 P MK N S H Feedrate (IPR) Rough~Heavy Cut P M K N S H ype (15º) Depth of Cut (inches) Feedrate (IPR) 9

11 SUMIOMO CUING OOL SELECION PSteel Carbide Grades Sumitomo Sumitomo Positive Chipbreakers K Cast Iron Application ISO Classification High Speed - P05 Steel P10 Medium P20 P30 (M30) P40 (M40) Cast Iron High Speed Finishing Medium K01 K10 K20 K30 urning COAED CARBIDE AC810P AC820P AC830P AC405K AC415K AC420K AC820P COAED CERME 1500Z 3000Z CERME 1500A CERAMIC SN2000K SN2100K CARBIDE A30 G10E MStainless Steel Stainless Steels Application Finishing~Light Cut Medium~Roughing COAED CARBIDE AC610M AC630M AC6030M AC520U AC6040M AC530U S Exotic Metal Exotic Materials Application COAED CARBIDE CARBIDE CBN Finishing~Light Cut BN7000 AC510U EH510 Medium AC520U AC530U EH520 CERME 1500A 10

12 Sumitomo Cutting ool Selection Ranges SUMIOMO CUING OOL SELECION CBN Grades Class Series Finishing to Light Medium Rough to Heavy Classification H01 H10 H20 H30 BNC2010 BNC2020 H Hardened Steel Coated SUMIBORON BNC100 BNC160 BNC200 BNC300 urning BNX10,BN1000 Uncoated SUMIBORON BN2000 BNX20 BNX25,BN350 Sintered Components Classification BN7000, BN700 Uncoated SUMIBORON BN7500 Classification K01 K10 K20 K30 K Cast Iron Coated SUMIBORON BNC500 BN7000,BN700 Uncoated SUMIBORON BN

13 12

14 Positive Inserts INDEXABLE INSERS Pages INDEXABLE INSERS PAgES Positive Inserts

15 80 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. CC 80 Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Positive Inserts CCE FY Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C (ap) 2 O d D R SS (f) 0.4 Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCE03X1003LFY CCE03X1003LFY.0012 «CCE03X101LFY CCE03X101LFY «CCE03X104LFY CCE03X104LFY.0156 «CCE04X1003LFY CCE04X1003LFY.0012 «CCE04X101LFY CCE04X101LFY «CCE04X102LFY CCE04X102LFY.0078 «CCE04X104LFY CCE04X104LFY.0156 «80 L s ød1 7 AC530U V W Swiss ooling 14

16 Indexable Inserts for urning See page for running parameters. 80 DIAMOND YPE POSIIVE INSER CC 80 CCg FX Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Finishing Feed (Inches/Rev) AC530U 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCG RFX CCG R-FX.0012 ««CCG LFX CCG L-FX.0012 ««CCG21.50RFX CCG060201R-FX.0039 «CCG21.50LFX CCG060201L-FX «CCG RFX CCG060202R-FX.0078 ««CCG LFX CCG060202L-FX.0078 «CCG21.51RFX CCG060204R-FX.0156 «CCG21.51LFX CCG060204L-FX.0156 «CCG RFX CCG093003R-FX.0012 ««CCG LFX CCG093003L-FX.0012 ««CCG32.50RFX CCG09301R-FX.0039 «CCG32.50LFX CCG09301L-FX ««CCG RFX CCG09302R-FX.0078 «CCG LFX CCG09302L-FX.0078 ««CCG32.51RFX CCG09304R-FX.0156 CCG32.51LFX CCG09304L-FX.0156 «CCg EFM 80 r I.C. ød1 Rake Angle: 6 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) 7 Medium Cut Interrupted Cut AC530U 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCG EFM CCG N-SC.0012 «CCG21.50EFM CCG060201N-SC.0039 «CCG21.50MEFM CCG060201MN-SC CCG EFM CCG060202N-SC CCG MEFM CCG060202MN-SC.0078 CCG EFM CCG080201N-SC «CCG EFM CCG080202N-SC.0078 CCG EFM CCG093003N-SC.0012 «CCG32.50EFM CCG09301N-SC.0039 CCG32.50MEFM CCG09301MN-SC CCG EFM CCG09302N-SC.0078 CCG MEFM CCG09302MN-SC.0078 M = Negative nose radius tolerance ( to ) 80 r I.C. ød1 7 Positive Inserts C D R S V W Swiss ooling 15

17 80 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C D R CC 80 CCg NAG Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth of Cut (inches) 0 Feedrate (IPR) 80 Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCG21.51NAG CCG060204N-AG CCG32.51NAG CCG09304N-AG CCG32.52NAG CCG09308N-AG.0078 r I.C. ød1 7 H1 V SS W Swiss ooling Depth (Inches) Depth (Inches) 0 CCg EFC Light Cutting Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth of Cut (inches) 0 Feedrate (IPR) Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCG21.50EFC CCG060201N-FC.0039 CCG21.50MEFC CCG060201MN-FC.0039 Light Cutting CCG EFC CCG060202N-FC CCG MEFC CCG060202MN-FC.0078 CCG21.51EFC CCG060204N-FC.0156 CCG21.51MEFC CCG060204MN-FC.0156 CCG EFC CCG093003N-FC.0012 CCG32.50EFC CCG09301N-FC.0039 CCG32.50MEFC 0 CCG09301MN-FC.0039 CCG EFC Feed (Inches/Rev) CCG09302N-FC CCG MEFC CCG09302MN-FC.0078 CCG32.51EFC CCG09304N-FC.0156 CCG32.51MEFC CCG09304MN-FC.0156 M = Negative nose radius tolerance ( to ) 80 r I.C. ød1 7 AC530U 1500A 16

18 Indexable Inserts for urning See page for running parameters. 80 DIAMOND YPE POSIIVE INSER CC 80 CCg ESI Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts CCM EFB Depth of Cut (inches) Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Feedrate (IPR) Finishing Feed (Inches/Rev) 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM21.51EFB CCM060204N-FB CCM32.51EFB CCM09304N-FB.0156 CCM32.52EFB CCM09308N-FB r I.C. ød1 7 AC530U AC610M AC6030M AC630M AC510U AC520U 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCG32.50MESI CCG09301MN-SI.0039 CCG MESI CCG09302MN-SI CCG32.51MESI CCG09304MN-SI.0156 M = Negative nose radius tolerance ( to ) 80 r I.C. ød1 7 C D R S V W CCM EFP Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM21.51EFP CCM060204N-FP CCM32.51EFP CCM09304N-FP.0156 CCM32.52EFP CCM09308N-FP r I.C. ød1 7 Swiss ooling 17

19 80 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts D V C R SS W Depth (Inches) Swiss ooling 0 18 CC 80 CCM EFM CCM ENK USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) 80 r I.C. ød1 7 AC820P AC830P AC700G Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM21.51ENK CCM060204N-SK.0156 CCM21.52ENK CCM060208N-SK CCM32.51ENK CCM09304N-SK.0156 CCM32.52ENK CCM09308N-SK CCM431ENK CCM120404N-SK.0156 CCM432ENK CCM120408N-SK Light Cutting CCM Rake Angle: 8 Cutting Conditions: Coated Cermet Continuous Cut Medium Cut ESU Feed (Inches/Rev) Depth (Inches) Diamond ype 7 Relief With Insert Hole 0 Rake Angle: 6 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Light Cutting Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM21.51EFM CCM060204N-SC CCM322EFM CCM090308N-SC «80 80 Interrupted Cut r I.C. AC810P AC820P AC830P AC700G AC530U AC610M AC6030M AC6040M AC630M AC405K AC410K AC415K AC420K AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM ESU CCM060202N-SU.0078 CCM21.51ESU CCM060204N-SU p CCM21.52ESU CCM060208N-SU.0313 p CCM ESU CCM09302N-SU.0078 CCM32.51ESU CCM09304N-SU p CCM32.52ESU CCM09308N-SU.0313 p CCM431ESU CCM120404N-SU.0156 CCM432ESU CCM120408N-SU ød1 r I.C. 7 ød1 7 AC820P

20 Indexable Inserts for urning See page for running parameters. 80 DIAMOND YPE POSIIVE INSER Depth (Inches) 0 CC 80 CCM ELU Light Cutting Feed (Inches/Rev) Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Depth (Inches) 0 Light Cutting Light Cutting Feed (Inches/Rev) 80 AC810P AC820P AC700G AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM ELU CCM060202N-LU.0078 CCM21.51ELU CCM060204N-LU CCM32.51ELU CCM09304N-LU.0156 Feed (Inches/Rev) CCM32.52ELU CCM09308N-LU r I.C. ød1 7 Positive Inserts C D R Depth (Inches) 0 CCM Light Cutting ELUW Wiper Insert Feed (Inches/Rev) Rake Angle: 12 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 80 AC810P AC820P AC700G AC405K AC415K AC420K 1500Z 2000Z 3000Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM32.51ELUW CCM09304N-LUW.0156 CCM32.52ELUW CCM09308N-LUW r I.C. ød1 7 S V W Swiss ooling 19

21 80 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts CC 80 CCM EMU Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C D R Depth (Inches) 0 Medium Cutting AC810P AC820P AC830P AC700G AC405K AC410K AC415K AC420K Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCM32.51EMU CCM09304N-MU.0156 p CCM32.52EMU CCM09308N-MU p 80 r I.C. ød1 7 SS V W Swiss ooling CCMA Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC700G AC405K AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 CCMA21.51 CCMA CCMA32.51 CCMA p CCMA32.52 CCMA p 80 r I.C. ød1 7 20

22 Indexable Inserts for urning See page for running parameters. 80 DIAMOND YPE POSIIVE INSER CP 80 CPG Diamond ype 11 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) 80 AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A G10E EH510 Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPG CPG080202N-SD.0078 CPG CPG080204N-SD CPG CPG080208N-SD.0313 CPG320.5 CPG090302N-SD.0078 CPG321 CPG090304N-SD CPG322 CPG090308N-SD.0313 CPG430.5 CPG120402N-SD.0078 CPG431 CPG120404N-SD CPG432 CPG120408N-SD.0313 r I.C. 60 ød1 11 Positive Inserts C D R S CPEW Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut V r I.C. ød1 7 W 80 Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPEW CPEW CPEW21.51 CPEW CPEW32.51 CPEW CPEW32.52 CPEW CPEW432 CPEW H1 Swiss ooling 21

23 Positive Inserts C D 80 DIAMOND YPE POSIIVE INSER CP 80 CPM EFB Diamond ype 11 Relief With Insert Hole Indexable Inserts for urning See page for running parameters. USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Light Cutting 80 Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM EFB CPM080204N-FB r I.C. ød A R SS V W CPM ENS Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Light Cutting Interrupted Cut Depth (Inches) Depth (Inches) Light Cutting 0 Feed (Inches/Rev) Feed (Inches/Rev) AC6030M AC630M Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM21.51ENS CPM060204N-US CPM ENS CPM080208N-US CPM322ENS CPM090308N-US CPM32.52ENX CPM09308N-US CPM432ENS CPMH120408N-US r I.C. ød Swiss ooling Depth (Inches) Depth (Inches) 22 0 CPM ELU Light Cutting Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC810P AC820P AC700G AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM321ELU CPM090304N-LU ««CPM322ELU CPM090308N-LU.0313 ««Light Cutting Depth (Inches) 0 Light Cutting 80 r I.C. ød1 11 0

24 Depth (Inches) CP 80 0 Light Cutting CPM ESU Feed (Inches/Rev) Indexable Inserts for urning See page for running parameters. Diamond ype 11 Relief With Insert Hole 80 DIAMOND YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Cermet UC Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 80 AC810P AC820P AC830P AC700G AC610M AC6030M AC6040M AC630M AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM21.51ESU CPM060204N-SU.0156 CPM21.52ESU CPM060208N-SU CPM ESU CPM080204N-SU ««CPM ESU CPM080208N-SU.0313 ««CPM321ESU CPM090304N-SU ««CPM322ESU CPM090308N-SU ««CPM32.51ESU CPM09304N-SU.0156 CPM32.52ESU CPM09308N-SU Depth (Inches) 0 Medium Cutting CPM EMU Feed (Inches/Rev) r I.C. ød Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Medium Cutting Feed (Inches/Rev) AC810P AC820P AC700G AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM EMU CPM080204N-MU.0156 CPM EMU CPM080208N-MU CPM321EMU CPM090304N-MU «CPM322EMU CPM090308N-MU.0313 «p 80 r I.C. ød Positive Inserts C D R S V W Swiss ooling 23

25 Depth (Inche Depth (Inches) Positive Inserts 0 80 Feed (Inches/Rev) CP 80 CPM Light Cutting ELUW Wiper Insert DIAMOND YPE POSIIVE INSER Depth (Inches) Diamond ype 0 11 Relief With Insert Hole Light Cutting Feed (Inches/Rev) Indexable Inserts for urning See page for running parameters. USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 12 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C D R 0 Feed (Inches/Rev) Depth (Inches) SS V W Swiss ooling 0 Light Cutting 80 AC810P AC820P AC700G 1500Z 2000Z 3000Z Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPM321ELUW CPM090304N-LUW «««CPM322ELUW CPM090308N-LUW.0313 «««r I.C. ød1 11 CPMA Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC700G AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 CPMA CPMA CPMA CPMA CPMA321 CPMA «p CPMA322 CPMA r I.C. ød

26 Indexable Inserts for urning See page for running parameters. 55 DIAMOND YPE POSIIVE INSER DC 55 DCG FX Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Finishing Feed (IPR) AC530U 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG RFX DCG R-FX.0012 DCG LFX DCG L-FX.0012 «DCG21.50 RFX DCG070201R-FX.0039 «« DCG21.50LFX DCG070201L-FX.0039 «DCG RFX DCG070202R-FX.0078 DCG LFX DCG070202L-FX.0078 «DCG RFX DCG113003R-FX.0012 ««DCG LFX DCG113003L-FX.0012 ««DCG32.50RFX DCG11301R-FX.0039 «« DCG32.50LFX DCG11301L-FX.0039 ««DCG RFX DCG11302R-FX.0078 ««DCG LFX DCG11302L-FX.0078 ««55 I.C. r ød1 7 Positive Inserts C D R S Depth of Cut (inches) 0 DCG FY Feed (IPR) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth of Cut (inches) 0 Feed (IPR) Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG21.51RFY DCG070204L-FY.0156 « DCG21.51LFY DCG070204L-FY.0156 «DCG32.51LFY DCG11304L-FY «55 I.C. r ød1 7 AC530U V W Swiss ooling 25

27 55 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C D V R SS W Swiss ooling DC 55 DCG W Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Finishing Feed (IPR) 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG R DCG070202R-W.0078 «DCG L DCG070202L-W.0078 « DCG21.51R DCG070204R-W.0156 «DCG21.51L DCG070204L-W.0156 «DCG32.51R DCG11304R-W.0156 DCG32.51L DCG11304L-W.0156 « DCG32.52R DCG11308R-W.0313 «DCG32.52L DCG11308L-W.0313 «DCG EFM 55 I.C. r ød1 7 Rake Angle: 6 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut AC530U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG EFM DCG N-SC.0012 ««DCG21.50EFM DCG070201N-SC.0039 DCG21.50MEFM DCG070201MN-SC.0039 DCG EFM DCG070202N-SC.0078 «DCG MEFM DCG070202MN-SC DCG21.51EFM DCG070204N-SC DCG21.51MEFM DCG070204MN-SC.0156 DCG21.52EFM DCG070208N-SC.0313 DCG21.52MEFM DCG070208MN-SC.0313 DCG EFM DCG090201N-SC.0039 « DCG EFM DCG090202N-SC.0078 «DCG EFM DCG113003N-SC.0012 «DCG32.50EFM DCG11301N-SC.0039 DCG32.50MEFM DCG11301MN-SC.0039 DCG EFM DCG11302N-SC.0078 DCG MEFM DCG11302MN-SC DCG32.51EFM DCG11304N-SC.0156 DCG32.51MEFM DCG11304MN-SC.0156 DCG32.52EFM DCG11308N-SC.0313 DCG32.52MEFM DCG11308MN-SC.0313 M = Negative nose radius tolerance ( to ) 55 I.C. r ød1 7 26

28 DC 55 DCG NAG Indexable Inserts for urning See page for running parameters. Diamond ype 7 Relief With Insert Hole 55 DIAMOND YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts Depth of Cut (inches) 0 Feed (IPR) 55 Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG NAG DCG070202N-AG DCG21.51NAG DCG070204N-AG.0156 DCG NAG DCG11302N-AG.0078 DCG32.51NAG DCG11304N-AG DCG32.52NAG DCG11308N-AG.0313 I.C. r ød1 7 H1 C D R Depth (Inches) Depth (Inches) 0 DCG EFC Light Cutting Feed (Inches/Rev) Depth of Cut (inches) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut 0 Feedrate (IPR) Medium Cut Interrupted Cut AC530U AC520U Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG EFC DCG N-FC.0012 DCG21.50EFC Light Cutting DCG070201N-FC.0039 DCG21.50MEFC DCG070201MN-FC DCG EFC DCG070202N-FC DCG MEFC DCG070202MN-FC.0078 DCG21.51EFC DCG070204N-FC DCG21.51MEFC DCG070204MN-FC.0156 DCG EFC DCG113003N-FC DCG32.50EFC DCG11301N-FC.0039 DCG32.50MEFC Feed (Inches/Rev) DCG11301MN-FC.0039 DCG EFC DCG11302N-FC DCG MEFC DCG11302MN-FC.0078 DCG32.51EFC DCG11304N-FC.0156 DCG32.51MEFC DCG11304N-FC.0156 M = Negative nose radius tolerance ( to ) 55 I.C. r ød A S V W Swiss ooling 27

29 55 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts DC 55 DCG ESI Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C D V R SS W Swiss ooling Depth of Cut (inches) Feedrate (IPR) AC530U AC610M AC6030M AC630M AC510U AC520U 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCG21.50MESI DCG070201MN-SI.0039 DCG MESI DCG070202MN-SI DCG21.51MESI DCG070204MN-SI.0156 DCG32.50MESI DCG11301MN-SI.0039 DCG MESI DCG11302MN-SI DCG32.51MESI DCG11304MN-SI.0156 DCG32.52MESI DCG11308MN-SI.0313 M = Negative nose radius tolerance ( to ) DCM EFB 55 I.C. r ød1 7 Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Finishing Feed (Inches/Rev) Medium Cut Interrupted Cut 1500A 1500Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM EFB DCM070202N-FB.0078 DCM21.51EFB DCM070204N-FB DCM21.52EFB DCM060208N-FB.0313 DCM EFB DCM11302N-FB.0078 DCM32.51EFB DCM11304N-FB DCM32.52EFB DCM11308N-FB I.C. r ød1 7 28

30 DC 55 DCM EFP Indexable Inserts for urning Diamond ype 7 Relief With Insert Hole See page for running parameters. 55 DIAMOND YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM EFP DCM070202N-FP.0078 DCM21.51EFP DCM070204N-FP DCM32.51EFP DCM11304N-FP.0156 DCM32.52EFP DCM11308N-FP DCM ENK 55 I.C. r ød1 7 Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut AC820P AC830P Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM21.51ENK DCM070204N-SK DCM32.51ENK DCM11304N-SK.0156 DCM32.52ENK DCM11308N-SK I.C. r ød1 7 Positive Inserts C D R S V W Depth (Inches) Depth (Inches) 0 DCM ELU Light Cutting Feed (Inches/Rev) Rake Angle: 12 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC810P AC820P AC700G AC530U AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM ELU DCM070202N-LU «p DCM21.51ELU DCM070204N-LU.0156 Light Cutting DCM ELU DCM11302N-LU.0078 DCM32.51ELU DCM11304N-LU DCM32.52ELU DCM11308N-LU Feed (Inches/Rev) Depth (Inches) 0 Feed (Inches/Rev) 29 es) Light Cutting Light Cutting 55 I.C. r ød1 7 Swiss ooling

31 55 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C D V R SS W DC 55 DCM ESU Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Coated Cermet Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 55 AC810P AC820P AC830P AC700G AC530U AC610M AC6030M AC6040M AC630M AC410K AC415K AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM ESU DCM070202N-SU.0078 «DCM21.51ESU DCM070204N-SU p DCM21.52ESU DCM070208N-SU.0313 p «DCM ESU DCM11302N-SU.0078 DCM32.51ESU DCM11304N-SU p DCM32.52ESU DCM11308N-SU.0313 p Depth (Inches) 0 Medium Cutting DCM EMU Feed (Inches/Rev) I.C. r ød1 7 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Medium Cutting Feed (Inches/Rev) AC810P AC820P AC830P AC700G AC405K AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCM32.51EMU DCM11304N-MU.0156 p DCM32.52EMU DCM11308N-MU p 55 I.C. r ød1 7 Swiss ooling DCMA No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC700G AC405K AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 DCMA21.51 DCMA p DCMA21.52 DCMA p DCMA32.51 DCMA DCMA32.52 DCMA p 55 I.C. r ød1 7 30

32 Indexable Inserts for urning See page for running parameters. 55 DIAMOND YPE POSIIVE INSER DP 55 DPM ESU Diamond ype 11 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts Depth (Inches) 0 Light Cutting 55 AC820P AC510U AC520U 1500A 1200A Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 DPM 21.51ESU DPM N-SU DPM 32.51ESU DPM 11304N-SU.0156 DPM 32.52ESU DPM 11308N-SU I.C. r ød1 11 C D R S V W Swiss ooling 31

33 ROUND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts RC Round ype 7 Relief With Insert Hole RCM RX USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: -5 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C I.C. ød1 7 D R AC810P AC820P AC830P Sumitomo Catalog # ISO Catalog # I.C. r ød1 RCM RCM1003M0N-RX RCM RCM1204M0N-RX RCM RCM1606M0N-RX RCM RCM2006M0N-RX RCM RCM2507M0N-RX SS RCMX RP Rake Angle: -15 Cutting Conditions: Coated Uncoated Continuous Cut Medium Cut Interrupted Cut V I.C. 20 ød1 7 W Swiss ooling AC810P AC820P AC830P AC700G AC410K AC415K AC420K AC510U Sumitomo Catalog # ISO Catalog # I.C. r ød1 RCMX RCMX1003M0N-RP p «RCMX RCMX1204M0N-RP p «RCMX RCMX1606M0N-RP p «RCMX RCMX2006M0N-RP RCMX RCMX2507M0N-RP

34 SC 90º Square ype 7 Relief With Insert Hole SCG FX Indexable Inserts for urning See page for running parameters. 90 SQUARE YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCG RFX SCG09302R-FX.0078 «SCG LFX SCG09302L-FX «SCG32.51RFX SCG09304R-FX.0156 «SCG32.51LFX SCG09304L-FX.0156 «SCG EFM Depth (Inches) Finishing Feed (IPR) 90 r I.C. ød1 7 Rake Angle: 6 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut AC530U AC530U 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCG EFM SCG070201N-SC ««SCG EFM SCG070202N-SC.0078 SCG32.50EFM SCG09301N-SC «SCG EFM SCG09302N-SC.0078 «90 r I.C. ød1 7 Positive Inserts C D R S V W SCM EFB Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Finishing Feed (Inches/Rev) 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.51EFB SCM09304N-FB.0156 SCM32.52EFB SCM09308N-FB r I.C. ød1 7 Swiss ooling 33

35 Positive Inserts C D V R SS W 90 SQUARE YPE POSIIVE INSER SC 90º Square ype 7 Relief With Insert Hole SCM EFP SCM ENK Indexable Inserts for urning See page for running parameters. USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Light Cutting Feed (Inches/Rev) AC820P AC830P AC700G Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.51ENK SCM09304N-SK.0156 SCM32.52ENK SCM09308N-SK SCM431ENK SCM120404N-SK.0156 SCM432ENK SCM120408N-SK SCM433ENK SCM120412N-SK Medium Cut Interrupted Cut r I.C. ød A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.51EFP SCM09304N-FP «SCM32.52EFP SCM09308N-FP r I.C. ød1 7 Swiss ooling Depth (Inches) 0 Light Cutting SCM ESU Feed (Inches/Rev) Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 90 Medium Cut Interrupted Cut AC810P AC820P AC830P AC700G AC610M AC6030M AC6040M AC630M 1500Z 2000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.51ESU SCM09304N-SU «SCM32.52ESU SCM09308N-SU.0313 SCM431ESU SCM120404N-SU.0156 SCM432ESU SCM120408N-SU «r I.C. ød1 7 34

36 Indexable Inserts for urning See page for running parameters. 90 SQUARE YPE POSIIVE INSER SCM ELU Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 90 Medium Cut Interrupted Cut AC810P AC820P AC700G AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.51ELU SCM09304N-LU SCM32.52ELU SCM09308N-LU.0313 Depth (Inches) SC 90º Square ype 7 Relief With Insert Hole 0 Medium Cutting SCM EMU Feed (Inches/Rev) r I.C. ød1 7 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) 0 Medium Cutting Feed (Inches/Rev) AC810P AC820P AC700G AC405K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCM32.52EMU SCM09308N-MU «««SCM432EMU SCM120408N-MU «««««90 r I.C. ød1 7 USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Positive Inserts C D R S V W SCMA No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Swiss ooling W AC700G AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 SCMA32.52 SCMA SCMA432 SCMA «SCMA433 SCMA «90 r I.C. ød1 7 35

37 Positive Inserts C D V R SS W 90 SQUARE YPE POSIIVE INSER SP 90º Square ype 11 Relief With Insert Hole SPM ENS Indexable Inserts for urning See page for running parameters. USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) AC6030M AC6040M AC630M Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPM21.51ENS SPM060204N-US SPM2.522ENS SPM070308N-US SPM322ENS SPM090308N-US SPM32.52ENX SPM09308N-US SPM432ENS SPM120408N-US SPM EFK 90 r I.C. 60 ød1 11 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPM321EFK SPM090304N-FK.0156 SPM322EFK SPM090308N-FK r I.C. 60 ød1 11 Swiss ooling Depth (Inches) Depth (Inches) 36 0 SPM ELU Light Cutting Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC810P AC820P AC700G AC6030M AC6040M AC630M Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPM321ELU SPM090304N-LU.0156 SPM322ELU SPM090308N-LU ««Light Cutting Depth (Inches) 0 Light Cutting Feed (Inches/Rev) 90 r I.C. ød1 11 0

38 SP 90º Square ype 11 Relief Without Insert Hole SPMR EFK Indexable Inserts for urning See page for running parameters. 90 SQUARE YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (Inches/Rev) 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPMR321EFK SPMR090304N-FK.0156 SPMR322EFK SPMR090308N-FK SPMR421EFK SPMR120304N-FK «SPMR422EFK SPMR120308N-FK SPMR423EFK SPMR120312N-FK r I.C. 11 Positive Inserts C D R SPMR ENF Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut S Depth (Inches) Light Cutting Feed (Inches/Rev) AC820P AC830P Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPMR321ENF SPMR090304N-SF.0156 SPMR322ENF SPMR090308N-SF SPMR421ENF SPMR120304N-SF SPMR422ENF SPMR120308N-SF SPMR423ENF SPMR120312N-SF r I.C. 11 V W Swiss ooling W 37

39 Positive Inserts 90 SQUARE YPE POSIIVE INSER SP 90º Square ype 11 Relief Without Insert Hole SPG - Indexable Inserts for urning See page for running parameters. USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut C 90 r I.C. 11 D R SS AC820P AC510U 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPG321 SPGN SPG322 SPGN SPG421 SPGN «SPG422 SPGN p SPG423 SPGN SPG424 SPGN SPG432 SPGN SPG433 SPGN SPG632 SPGN SPG633 SPGN SPG634 SPGN G10E V SPMN No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut - W 90 r I.C. 11 Swiss ooling AC820P AC700G AC410K AC415K AC420K 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 SPMN321 SPMN p SPMN322 SPMN p «««SPMN421 SPMN «p SPMN422 SPMN p ««SPMN423 SPMN «««SPMN532 SPMN «SPMN533 SPMN «SPMN634 SPMN G10E 38

40 B riangular BG FW Indexable Inserts for urning ype 5 Relief With Insert Hole See page for running parameters. RIANGULAR YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Positive Inserts C Feed (IPR) 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 BG520.5RFW BG060102R-FW.0078 «BG520.5LFW BG060102L-FW BG521RFW BG060104R-FW.0156 «BG521LFW BG060104L-FW.0156 BG FX Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Finishing Feed (IPR) Medium Cut Interrupted Cut AC820P AC530U AC510U Sumitomo Catalog # ISO Catalog # I.C. r ød1 BG520.5RFX BG060102R-FX.0078 BG520.5LFX BG060102L-FX «BG521RFX BG060104R-FX.0156 «BG521LFX BG060104L-FX.0156 «BG FY Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth of Cut (inches) Medium Cut Interrupted Cut D R S V W Swiss ooling W 0 Feed (IPR) AC530U 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 BG520RFY BG060101R-FY.0039 «BG520LFY BG060101L-FY.0039 BG520.5RFY BG060102R-FY «BG521RFY BG060104R-FY.0156 «BG521LFY BG060104L-FY.0156 «39

41 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C B riangular BG W ype 5 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting 60 D V R SS W Swiss ooling Feed (IPR) 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 BG520.5R BG060102R-W.0078 BG520.5L BG060102L-W.0078 BG521R BG060104R-W BG521L BG060104L-W.0156 CG FX Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Finishing Feed (IPR) Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 CG RFX CG090201R-FX.0039 «CG RFX CG090202R-FX «CG LFX CG090202L-FX «CG21.50RFX CG110201R-FX.0039 «CG21.50LFX CG110201L-FX «CG RFX CG110202R-FX.0078 «Depth of Cut (inches) 0 CG FY Feed (IPR) Depth of Cut (inches) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut 0 Feed (IPR) Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 CG LFY CG090201L-FY «CG LFY CG110202L-FY «AC530U AC530U 40

42 Indexable Inserts for urning See page for running parameters. RIANGULAR YPE POSIIVE INSER C riangular CG EFM ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 6 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Medium Cut Interrupted Cut Positive Inserts C CM EFB Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Feed (Inches/Rev) Finishing Feed (Inches/Rev) 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CM21.51EFB CM110204N-FB CM21.52EFB CM110208N-FB.0313 AC530U 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CG630EFM CG080201N-SC.0039 CG630MEFM CG080201MN-SC CG630.5EFM CG080202N-SC.0078 CG630.5MEFM CG080202MN-SC.0078 CG EFM CG090201N-SC «p CG EFM CG090202N-SC.0078 CG21.50EFM CG110201N-SC.0039 «CG21.50MEFM CG110201MN-SC CG EFM CG110202N-SC.0078 CG MEFM CG110202MN-SC.0078 M = Negative nose radius tolerance ( to ) D R S V W Swiss ooling W 41

43 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C C riangular CM EFP ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting D R Feed (Inches/Rev) 1500Z 2000A 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CM21.51EFP CM110204N-FP CM21.52EFP CM110208N-FP.0313 CM32.51EFP CM16304N-FP CM32.52EFP CM16308N-FP.0313 SS Depth (Inches) CM ESU Light Cutting Rake Angle: 8 Cutting Conditions: Coated Cermet Continuous Cut Medium Cut Interrupted Cut 0 Feed (Inches/Rev) Depth (Inches) Light Cutting V W Swiss ooling Depth (Inches) 0 Feed (Inches/Rev) AC810P AC820P AC830P AC700G AC610M AC6030M AC6040M AC630M AC405K AC410K AC415K AC510U AC520U 1500Z 2000Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 CM21.51ESU CM110204N-SU p CM21.52ESU CM110208N-SU.0313 p CM32.51ESU CM16304N-SU p CM32.52ESU CM16308N-SU.0313 p 0 CM ELU Light Cutting Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Depth (Inches) 42 AC810P AC820P AC700G AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 CM21.51ELU CM110204N-LU CM21.52ELU Light Cutting CM110208N-LU CM32.52ELU CM16308N-LU Feed (Inches/Rev) 0 Feed (Inches/Rev)

44 C riangular Indexable Inserts for urning See page for running parameters. ype 7 Relief With Insert Hole RIANGULAR YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 CM ENK Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts Depth (Inches) Light Cutting C Feed (Inches/Rev) AC810P AC820P AC830P AC700G Sumitomo Catalog # ISO Catalog # I.C. r ød1 CM21.51ENK CM110204N-SK CM21.52ENK CM110208N-SK CM32.51ENK CM16304N-SK.0156 CM32.52ENK CM16308N-SK CM32.53ENK CM16312N-SK.0469 D R CMA No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut - Medium Cut Interrupted Cut S AC700G AC405K AC410K AC415K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 CMA21.51 CMW p CMA21.52 CMW p CMA32.51 CMW p CMA32.52 CMW p CMA32.53 CMW V W Swiss ooling W 43

45 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C P riangular PG FW ype 11 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Medium Cut Interrupted Cut D V R SS W Swiss ooling PG FX Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Feed (IPR) Finishing Feed (IPR) AC530U AC510U 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG630.5RFX PG080202R-FX.0078 «PG630.5LFX PG080202L-FX.0078 « PG631RFX PG080204R-FX.0156 «PG631LFX PG080204L-FX.0156 PG LFX PG090204L-FX PG RFX PG110202R-FX.0078 PG LFX PG110202L-FX.0078 PG21.51RFX PG110204R-FX PG21.51LFX PG110204L-FX.0156 PG21.52LFX PG110208L-FX PG220.5RFX PG110302R-FX.0078 «PG220.5LFX PG110302L-FX «PG221RFX PG110304R-FX.0156 «PG221LFX PG110304L-FX Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG630.5RFW PG080202R-FW.0078 PG630.5LFW PG080202L-FW «PG631RFW PG080204R-FW.0156 «PG631LFW PG080204L-FW PG RFW PG110202R-FW.0078 «PG LFW PG110202L-FW PG21.51RFW PG110204R-FW.0156 «PG21.51LFW PG110204L-FW

46 Indexable Inserts for urning See page for running parameters. RIANGULAR YPE POSIIVE INSER Depth of Cut (inches) 0 P riangular PG FY Feed (IPR) ype 11 Relief With Insert Hole Depth of Cut (inches) USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts C PG EFC Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth of Cut (inches) 0 Feed (IPR) AC530U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG630RFY PG080201R-FY.0039 «PG630LFY PG080201L-FY.0039 «PG630.5RFY PG080202R-FY.0078 ««PG630.5LFY PG080202L-FY ««PG631RFY PG080204R-FY.0156 PG631LFY PG080204L-FY ««PG RFY PG110202R-FY.0078 «PG LFY PG110202L-FY.0078 «PG21.51RFY PG110204R-FY «PG21.51LFY PG110204L-FY.0156 «PG21.52LFY PG110208L-FY.0313 PG220RFY PG110301R-FY.0039 «PG220LFY PG110301L-FY «PG220.5RFY PG110302R-FY.0078 «p PG220.5LFY PG110302L-FY.0078 «PG221RFY PG110304R-FY «PG221LFY PG110304L-FY.0156 «PG222RFY PG110308R-FY.0313 ««PG222LFY PG110308L-FY.0313 D R S V W Swiss ooling W 0 Feedrate (IPR) Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG220.5EFC PG110302N-FC.0078 PG220.5MEFC PG110302MN-FC PG221EFC PG110304N-FC.0156 PG221MEFC PG110304MN-FC.0156 M = Negative nose radius tolerance ( to ) AC530U 1500A 45

47 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C SP 90º riangular Square ype P 11 Relief With Insert Hole PG W USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting 60 D V R SS W Swiss ooling Feed (IPR) AC530U AC510U 1500Z 2000Z 3000Z 1500A 1200A G10E Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG630.5R PG080202R-W.0078 «p PG630.5L PG080202L-W «PG631R PG080204R-W.0156 «PG631L PG080204L-W.0156 «PM EFB PM EFK Depth (Inches) Depth (Inches) Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Finishing Feed (Inches/Rev) Light Cutting Medium Cut Interrupted Cut Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM222EFB PM110308N-FB Medium Cut Interrupted Cut 1500Z Feed (Inches/Rev) 1500Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM221EFK PM110304N-FK PM222EFK PM110308N-FK.0313 PM331EFK PM160404N-FK PM332EFK PM160408N-FK

48 Indexable Inserts for urning See page for running parameters. RIANGULAR YPE POSIIVE INSER P riangular PM ELU ype 11 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Positive Inserts C Depth (Inches) 0 PM ESU 0 Feed (Inches/Rev) AC810P AC820P AC700G AC530U AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM ELU PM090202N-LU PM ELU PM090204N-LU PM221ELU PM110304N-LU.0156 « PM222ELU PM110308N-LU.0313 «Light Cutting Rake Angle: 8 Cutting Conditions: Coated Cermet UC Continuous Cut Feed (Inches/Rev) Depth (Inches) Light Cutting Medium Cut Interrupted Cut D R S V 0 Feed (Inches/Rev) AC810P AC820P AC830P AC700G AC610M AC6030M AC6040M AC630M AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM ESU PM090202N-SU p PM ESU PM090204N-SU.0156 PM ESU PM110202N-SU PM21.51ESU PM110204N-SU PM21.52ESU PM110208N-SU PM220.5ESU PM110302N-SU.0078 «PM221ESU PM110304N-SU «PM222ESU PM110308N-SU.0313 «PM32.51ESU PM16304N-SU.0156 PM32.52ESU PM16308N-SU PM331ESU PM160404N-SU «PM332ESU PM160408N-SU.0313 «W Swiss ooling W 47

49 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C SP 90º riangular Square ype P 11 Relief With Insert Hole PM ENF Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Medium Cut Interrupted Cut 60 USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 D R Feed (Inches/Rev) AC820P AC830P AC700G AC510U Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM221ENF PM110304N-SF.0156 PM222ENF PM110308N-SF PM331ENF PM160404N-SF.0156 PM332ENF PM160408N-SF SS Depth (Inches) V W Swiss ooling 0 PM EMU Medium Cutting Feed (Inches/Rev) Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Medium Cutting Medium Cut Interrupted Cut 0 Feed (Inches/Rev) AC810P AC820P AC700G AC410K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 PM221EMU PM110304N-MU p PM222EMU PM110308N-MU.0313 p PM331EMU PM160404N-MU p PM332EMU PM160408N-MU.0313 p 48

50 P riangular Indexable Inserts for urning See page for running parameters. POSIIVE INSER RIANGULAR YPE ype USA Stocked Item «Worldwide Warehouse Item 11 Relief SD Light Cutting p USALimited Availability Item With Insert Hole New Product Arriving 2nd Quarter 2015 PGG Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Feed (Inches/Rev) Medium Cut Interrupted Cut SD Depth (Inches) SD Light Cutting Feed (Inches/Rev) Depth (Inches) Depth (Inches) SDW Light Cutting Feed (Inches/Rev) AC530U AC510U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PGG220.5R PG110302R-SD.0078 «PGG220.5L PG110302L-SD.0078 «PGG221R PG110304R-SD SDW.0156 ««PGG221RW Light PG110304RW-SD Cutting.0156 PGG221L PG110304L-SD.0156 ««PGG221LW PG110304LW-SD PGG222R PG110308R-SD.0313 «PGG222RW PG110308RW-SD PGG222L PG110308L-SD.0313 «PGG222LW.008 PG110308LW-SD Feed (Inches/Rev) PGG321R PG160304R-SD.0156 PGG321L PG160304L-SD.0156 PGG322R PG160308R-SD.0313 PGG322L PG160308L-SD.0313 PGG330R PG160401R-SD.0039 PGG330L PG160401L-SD.0039 PGG330.5R PG160402R-SD PGG330.5L PG160402L-SD Depth (Inches) PGG331R PG160404R-SD.0156 «PGG331L PG160404L-SD.0156 «PGG332R PG160408R-SD.0313 «PGG332L PG160408L-SD.0313 W = Wiper insert G10E Positive Inserts C D R S V PGA No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut W Swiss ooling W 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PGA220.5 PGW PGA221 PGW «.130 PGA222 PGW PGA331 PGW p G10E 49

51 RIANGULAR YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C riangular P C PMR EFK ype 11 Relief 7 Relief Without Insert Hole USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item New Product Arriving 2nd Quarter 2015 Rake Angle: 0 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting D R SS 1500Z 2000Z 1500A 1200A Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 PMR EFK PMR090202N-FK.0078 PMR EFK PMR090204N-FK PMR EFK PMR090208N-FK.0313 PMR220.5EFK PMR110302N-FK.0078 «PMR221EFK PMR110304N-FK PMR222EFK PMR110308N-FK.0313 PMR321EFK PMR160304N-FK PMR322EFK PMR160308N-FK PMR323ENK PMR160312N-FK.0469 «V W Swiss ooling PMR ENF Rake Angle: 0º Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut AC820P AC830P AC700G Sumitomo Catalog # ISO Catalog # I.C. r ød1 PMR221ENF PMR110304N-SF.0156 PMR222ENF PMR110308N-SF PMR321ENF PMR160304N-SF PMR322ENF PMR160308N-SF PMR323ENF PMR160312N-SF.0469 PMR432ENF PMR220408N-SF.0313 PMR433ENF PMR220412N-SF r I.C. ød

52 Indexable Inserts for urning See page for running parameters. RIANGULAR YPE POSIIVE INSER P riangular PG ype 11 Relief Without Insert Hole USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts C PMN No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut AC820P AC510U 1500Z 2000Z 1500A 1200A A30 G10E H1 Sumitomo Catalog # ISO Catalog # I.C. r ød1 PG220.5 PGN PG221 PGN «PG222 PGN «PG320.5 PGN PG321 PGN p PG322 PGN «PG323 PGN PG324 PGN PG332 PGN PG431 PGN PG432 PGN «PG433 PGN p PG434 PGN PG436 PGN D R S V W AC820P AC700G AC410K AC420K 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 PMN221 PMN «p «PMN222 PMN «p «PMN321 PMN p «PMN322 PMN p ««PMN323 PMN «p «PMN431 PMN «PMN432 PMN ««PMN433 PMN PMN434 PMN «A30 Swiss ooling W 51

53 Positive Inserts RIANGULAR & 35 DIAMOND YPE POSIIVE INSER P riangular EGE ype 11 Relief Without Insert Hole Indexable Inserts for urning See page for running parameters. No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 C D R Sumitomo Catalog # ISO Catalog # I.C. r ød1 EGE EGE EGN No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut H1 SS S V W Swiss ooling VB 35º Diamond ype 5 Relief With Insert Hole 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 EGN220.5 EGN EGN222 EGN « EGN320.5 EGN EGN322 EGN «««VBG ESI s : Available 3rd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut H1 52 Depth of Cut (inches) Feedrate (IPR) Sumitomo Catalog # ISO Catalog # I.C. r ød1 AC530U AC610M AC6030M AC510U AC520U VBG220MESI VBG110301MN-SI.0039 s s s s s VBG220.5MESI VBG110302MN-SI s s s s s VBG221MESI VBG110304MN-SI.0156 s s s s s VBG222MESI VBG110308MN-SI.0313 s s s s s VBG330MESI VBG160401MN-SI.0039 s s s s s VBG330.5MESI VBG160402MN-SI s s s s s VBG331MESI VBG160404MN-SI.0156 s s s s s VBG332MESI VBG160408MN-SI.0313 s s s s s

54 Indexable Inserts for urning See page for running parameters. 35 DIAMOND YPE POSIIVE INSER VB 35º VBM ENK Diamond ype 5 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Positive Inserts C Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 VBM332ENK VBM160408N-SK AC820P D Depth (Inches) Light Cutting VBM ELU Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut R S 0 Feed (Inches/Rev) Depth (Inches) Light Cutting Depth (Inches) Depth (Inches) 0 0 AC810P AC820P AC700G AC530U AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Feed (Inches/Rev) Sumitomo Catalog # ISO Catalog # I.C. r ød1 VBM221ELU VBM110304N-LU «VBM331ELU VBM110404N-LU.0156 « VBM332ELU VBM110408N-LU.0313 «Light Cutting Light Cutting VBM ESU 0 Feed (Inches/Rev) Feed (Inches/Rev) Rake Angle: 8 Cutting Conditions: Coated Cermet Continuous Cut Light Cutting Medium Cut Depth (Inches) Depth (Inches) Light Cutting 0 Feed (Inches/Rev) Interrupted Cut V W Swiss ooling W 0 Feed (Inches/Rev) AC810P AC820P AC830P AC700G AC610M AC6030M AC6040M AC630M AC510U AC520U 1500Z 2000Z 3000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 VBM221ESU VBM110304N-SU.0156 VBM222ESU VBM110308N-SU VBM331ESU VBM160404N-SU.0156 VBM332ESU VBM160408N-SU

55 Positive Inserts C 35 DIAMOND YPE POSIIVE INSER VB 35º Indexable Inserts for urning See page for running parameters. Diamond ype USA Stocked Item «Worldwide Warehouse Item 5 Relief p USALimited Availability Item With Insert Hole Available 2nd Quarter 2015 VBMA No Breaker Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut D AC700G AC410K AC420K Sumitomo Catalog # ISO Catalog # I.C. r ød1 VBMA331 VBMA «p VBMA332 VBMA «p R SS S Depth of Cut (inches) VCG NAG Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut 0 Feed (IPR) Depth of Cut (inches) V W Swiss Depth (Inches) ooling 0 0 Feed (IPR) Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM220.5NAG VCM110302N-AG VCM221NAG VCM110304N-AG.0156 VCM332NAG VCM160408N-AG «Light Cutting VCG EFC Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth of Cut (inches) Medium Cut Interrupted Cut H1 Depth (Inches) Feedrate (IPR) AC530U 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCG220EFC VCG110301N-FC.0039 VCG220MEFC VCG110301MN-FC.0039 VCG220.5EFC VCG110302N-FC VCG220.5MEFC Light Cutting VCG110302MN-FC.0078 VCG221EFC VCG110304N-FC.0156 VCG221MEFC VCG110304MN-FC.0156 M = Negative nose radius tolerance ( to ) Feed (Inches/Rev)

56 VC 35º VCG ESI Indexable Inserts for urning See page for running parameters. Diamond ype 7 Relief With Insert Hole 35 DIAMOND YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Positive Inserts VCM EFB VCM EFP Depth of Cut (inches) Rake Angle: 20 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Feedrate (IPR) Finishing Feed (Inches/Rev) Light Cutting Medium Cut Interrupted Cut AC530U AC610M AC6030M AC630M AC510U AC520U 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM331EFB VCM160404N-FB VCM332EFB VCM160408N-FB Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCG220MESI VCG110301MN-SI.0039 VCG220.5MESI VCG110302MN-SI.0078 VCG221MESI VCG110304MN-SI VCG222MESI VCG110308MN-SI.0313 VCG330MESI VCG160401MN-SI.0039 VCG330.5MESI VCG160402MN-SI.0078 VCG331MESI VCG160404MN-SI VCG332MESI VCG160408MN-SI.0156 s s s s s s M = Negative nose radius tolerance ( to ) s : Available 3rd Quarter 2015 C D R S V W Swiss ooling W Feed (Inches/Rev) 2000Z 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM331EFP VCM160404N-FP VCM332EFP VCM160408N-FP

57 35 DIAMOND YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C VC 35º VCM ENK Diamond ype 7 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting D R SS S V Depth (Inches) W Swiss ooling Feed (IPR) AC820P AC830P Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM331ENK VCM160404N-SK VCM332ENK VCM160408N-SK.0313 Depth (Inches) 0 VCM ESU Light Cutting Feed (Inches/Rev) Rake Angle: 8 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) 0 Light Cutting Feed (Inches/Rev) Medium Cut Interrupted Cut AC810P AC820P AC830P AC610M AC6030M AC6040M AC630M AC510U AC520U Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM331ESU VCM160404N-SU VCM332ESU VCM160408N-SU VCM ELU Light Cutting Feed (Inches/Rev) Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Depth (Inches) AC810P AC820P AC700G AC6030M AC6040M AC630M 1500Z 2000Z 3000Z Sumitomo Catalog # ISO Catalog # I.C. r ød1 VCM331ELU VCM160404N-LU VCM332ELU Light Cutting VCM160408N-LU Feed (Inches/Rev) 56 0 Feed (Inches/Rev) (Inches) Light Cutting

58 WB 80º WBG FW Indexable Inserts for urning See page for running parameters. rigon ype 5 Relief With Insert Hole 80 RIGON YPE POSIIVE INSER USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth (Inches) Light Cutting Feed (IPR) Z 2000Z 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 WBG520.5RFW WBG060102R-FW.0078 «WBG520.5LFW WBG060102L-FW.0078 « WBG521RFW WBG060104R-FW.0156 «WBG521LFW WBG060104L-FW.0156 «.090 WBG630.5RFW WBG080202R-FW.0078 «WBG630.5LFW WBG080202L-FW.0078 «« WBG631RFW WBG080204R-FW.0156 «WBG631LFW WBG080204L-FW.0156 «r I.C. ød1 Positive Inserts C D R S WBG FX Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Finishing Feed (IPR) Medium Cut Interrupted Cut 80 5 Sumitomo Catalog # ISO Catalog # I.C. r ød1 WBG630.5RFX WBG080202R-FX.0078 «WBG630.5LFX WBG080202L-FX.0078 «WBG631RFX WBG080204R-FX «WBG631LFX WBG080204L-FX.0156 «r I.C. ød1 AC530U V W Swiss ooling W 57

59 80 RIGON YPE POSIIVE INSER Indexable Inserts for urning See page for running parameters. Positive Inserts C D R WB 80º WBG FY rigon ype 5 Relief With Insert Hole USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item Available 2nd Quarter 2015 Rake Angle: 15 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Medium Cut Interrupted Cut Depth of Cut (inches) 0 Feed (IPR) A 1200A Sumitomo Catalog # ISO Catalog # I.C. r ød1 WBG520.5RFY WBG060102R-FY.0078 «WBG520.5LFY WBG060102L-FY.0078 «WBG521RFY WBG060104R-FY «WBG521LFY WBG060104L-FY.0156 r I.C. ød1 V SS WBG W Rake Angle: 10 Cutting Conditions: Coated Cermet Uncoated Continuous Cut Depth (Inches) Light Cutting Medium Cut Interrupted Cut r I.C. 90º ød W Swiss ooling Feed (IPR) 1500Z 1500A Sumitomo Catalog # ISO Catalog # I.C. r ød1 WBG520.5L WBG060102L-W.0078 WBG521R WBG060104R-W «WBG521L WBG060104L-W.0156 «58

60 PCBN & PCD INserts Pages PCBN & PCD Inserts PCBN & PCD INserts Pages PCBN Inserts PCD Inserts

61 PCBN INserts - POsItIVe CCGA Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. CC 80 Diamond ype 7 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. PCBN & PCD Inserts Multi-Mini ip Mini ip Coated Mini ip CCga 80 r I.C. ød1 7 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. NC-CCGA21.51 NC-CCGW NC-CCGA NC-CCGW « NC-CCGA WG 2NC-CCGW060202WG NC-CCGA NC-CCGW « NC-CCGA21.51WG 2NC-CCGW060204WG NC-CCGA NC-CCGW « NC-CCGA21.52WG 2NC-CCGW060208WG NC-CCGA NC-CCGW09302 « NC-CCGA WG 2NC-CCGW09302WG NC-CCGA NC-CCGW09304 « NC-CCGA32.51LS 2NC-CCGW09304LS NC-CCGA32.51W 2NC-CCGW09304W NC-CCGA32.51WG 2NC-CCGW09304WG NC-CCGA NC-CCGW09308 « NC-CCGA32.52LS 2NC-CCGA32.52LS NC-CCGA32.52WG 2NC-CCGA32.52WG NU-CCGA NU-CCGW NU-CCGA HS* NU-CCGW060202HS NU-CCGA L* NU-CCGW060202L NU-CCGA21.51 NU-CCGW NU-CCGA21.51HS* NU-CCGW060204HS NU-CCGA21.51L* NU-CCGW060204L NU-CCGA21.52 NU-CCGW NU-CCGA21.52L* NU-CCGW060208L NU-CCGA NU-CCGW NU-CCGA HS* NU-CCGW09302HS NU-CCGA L* NU-CCGW09302L NU-CCGA32.51 NU-CCGW NU-CCGA32.51HS* NU-CCGW09304HS NU-CCGA32.51L* NU-CCGW09304L NU-CCGA NU-CCGW NU-CCGA32.52HS* 2NU-CCGW09308HS NU-CCGA32.52L* 2NU-CCGW09308L* NU-CCGA NU-CCGW NU-CCGA WG 2NU-CCGW060202WG NU-CCGA NU-CCGW NU-CCGA21.51WG 2NU-CCGW060204WG NU-CCGA NU-CCGW NU-CCGA21.52WG 2NU-CCGW060208WG NU-CCGA WG 2NU-CCGW09302WG NU-CCGA NU-CCGW NU-CCGA32.51W 2NU-CCGW09304W NU-CCGA32.51WG 2NU-CCGW09304WG NU-CCGA NU-CCGW NU-CCGA32.52L 2NU-CCGW09308L NU-CCGA32.52W 2NU-CCGW09308W NU-CCGA32.52WG 2NU-CCGW09308WG NU-CCGA431 2NU-CCGW NU-CCGA432 2NU-CCGW Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Dia. (ød1) 60

62 Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. PCBN INserts - POsItIVe CCGE CCG CPGA CC 80 Diamond ype 7 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. Mini ip CCge CP 80 CPga 80 r I.C. ød1 7 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. NU-CCGE621 NU-CCGW « NU-CCGE621HS* NU-CCGW040104HS « NU-CCGE622 NU-CCGW « NU-CCGE622HS* NU-CCGW040108HS « Coated Uncoated Dimensions Diamond ype 11 Relief Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. 60 ISO Cat. No. NU-CPGA NU-CPGW NU-CPGA HS* NU-CPGW080202HS « NU-CPGA NU-CPGW NU-CPGA HS* NU-CPGW080204HS « NU-CPGA L* NU-CPGW080204L « NU-CPGA NU-CPGW NU-CPGA HS* NU-CPGW080208HS « NU-CPGA320.5 NU-CPGW « NU-CPGA320.5HS* NU-CPGW090302HS « NU-CPGA320.5L* NU-CPGW090302L « NU-CPGA321 NU-CPGW « NU-CPGA321HS* NU-CPGW090304HS « NU-CPGA321L* NU-CPGW090304L « NU-CPGA322 NU-CPGW «« NU-CPGA322HS* NU-CPGW090308HS « NU-CPGA322L* NU-CPGW090308L « NU-CPGA NU-CPGW NU-CPGA NU-CPGW Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Mini ip Multi-Mini ip CCgt 80 r I.C. ød1 11 H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. 2NCCCG FV 2NC-CCG060202N-FV NCCCG21.51FV 2NC-CCG060204N-FV NCCCG21.52FV 2NC-CCG060208N-FV NCCCG LV 2NC-CCG09302N-LV NCCCG32.51LV 2NC-CCG09304N-LV NCCCG32.52LV 2NC-CCG09384N-LV NUCCG FV 2NU-CCG060202N-FV NUCCG21.51FV 2NU-CCG060204N-FV NUCCG21.52FV 2NU-CCG060208N-FV NUCCG LV 2NU-CCG09302N-LV NUCCG32.51LV 2NU-CCG09304N-LV NUCCG32.52LV 2NU-CCG09308N-LV Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Coated Mini ip Mini ip r I.C. 80 ød1 61 Inscribed Circle Inscribed Circle Inscribed Circle hickness hickness hickness Nose Radius Nose Radius Nose Radius Max. D. O. C. Max. D. O. C. Max. D. O. C. Hole Diameter Hole Dia. (ød1) Hole Dia. (ød1) PCBN & PCD Inserts

63 PCBN INserts - POsItIVe DCGA DCGD Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. DC 55 Diamond ype 7 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. PCBN & PCD Inserts 62 Coated Mini ip DCga DCgD Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. 2NC-DCGA NC-DCGW NC-DCGA WG 2NC-DCGW070202WG NC-DCGA NC-DCGW « NC-DCGA21.51LS* 2NC-DCGW070204LS NC-DCGA21.51WG 2NC-DCGW070204WG NC-DCGA21.52WG 2NC-DCGW070208WG NC-DCGA NC-DCGW11302 « NC-DCGA WG 2NC-DCGW11302WG NC-DCGA NC-DCGW11304 « NC-DCGA32.51LS* 2NC-DCGW11304LS NC-DCGA32.51WG 2NC-DCGW11304WG NC-DCGA NC-DCGW11308 « NC-DCGA32.52LS* 2NC-DCGW11308LS NC-DCGA32.52WG 2NC-DCGW11308WG NU-DCGD NU-DCGW NU-DCGD21.51 NU-DCGW NU-DCGA NU-DCGW NU-DCGA HS* NU-DCGW070202HS NU-DCGA L* NU-DCGW070202L NU-DCGA21.51 NU-DCGW NU-DCGA21.51HS* NU-DCGW070204HS NU-DCGA21.51L* NU-DCGW070204L NU-DCGA21.52 NU-DCGW NU-DCGA21.52L* NU-DCGW070208L NU-DCGA NU-DCGW NU-DCGA HS* NU-DCGW11302HS NU-DCGA L* NU-DCGW11302L NU-DCGA32.51 NU-DCGW11304 p NU-DCGA32.51HS* NU-DCGW11304HS NU-DCGA32.51L* NU-DCGW11304L NU-DCGA32.52 NU-DCGW NU-DCGA32.52LS* NU-DCGW11308LS NU-DCGA32.52LE* NU-DCGW11308LE NU-DCGA32.53 NU-DCGW NU-DCGA32.53L* NU-DCGW11312L NU-DCGA NU-DCGW NU-DCGA WG 2NU-DCGW070202WG NU-DCGA NU-DCGW NU-DCGA21.51W 2NU-DCGW070204W NU-DCGA21.51WG 2NU-DCGW070204WG NU-DCGA NU-DCGW NU-DCGA21.52WG 2NU-DCGW070208WG NU-DCGA NU-DCGW NU-DCGA LS* 2NU-DCGW11302LS NU-DCGA LE* 2NU-DCGW11302LE NU-DCGA LF* 2NU-DCGW11302LF NU-DCGA WG 2NU-DCGW11302WG NU-DCGA NU-DCGW NU-DCGA32.51LS* 2NU-DCGW11304LS NU-DCGA32.51LE* 2NU-DCGW11304LE NU-DCGA32.51LF* 2NU-DCGW11304LF NU-DCGA32.51W 2NU-DCGW11304W NU-DCGA32.51WG 2NU-DCGW11304WG NU-DCGA NU-DCGW NU-DCGA32.52LS* 2NU-DCGW11308LS NU-DCGA32.52LE* 2NU-DCGW11308LE NU-DCGA32.52LF* 2NU-DCGW11308LF NU-DCGA32.52W 2NU-DCGW11308W NU-DCGA32.52WG 2NU-DCGW11308WG Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Mini ip Multi-Mini ip 55 I.C. r ød1 7 Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Dia. (ød1)

64 Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. PCBN INserts - POsItIVe DCG RCGA RCGX SPG Coated Mini ip Mini ip DC 55 DCgt rc Diamond ype 7 Relief 55 Round ype 7 Relief I.C. r ød1 7 USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNs800 BN7500 Catalog No. ISO Cat. No. 2NCDCG FV 2NC-DCG070202N-FV NCDCG21.51FV 2NC-DCG070204N-FV NCDCG21.52FV 2NC-DCG070208N-FV NCDCG LV 2NC-DCG11302N-FV NCDCG32.51LV 2NC-DCG11304N-FV NCDCG32.52LV 2NC-DCG11308N-FV NUDCG FV 2NU-DCG070202N-FV NUDCG FV 2NU-DCG11302N-FV NUDCG LV 2NU-DCG11302N-LV NUDCG32.51LV 2NU-DCG11304N-LV NUDCG32.52LV 2NU-DCG11308N-LV Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Dia. (ød1) PCBN & PCD Inserts Full ip rcga rcgx RCGA RCGX RCGA 7 ød1 ø RCGX 7 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. RCGA094 RCGA0906MO « RCGX25 RCGX RCGX35 RCGX RCGX45 RCGX Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter Full ip sp spg Square ype 11 Relief 90 r I.C. 11 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. SPG322 SPGN SPG421 SPGN Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter NU-SPG321 NU-SPGN NU-SPG321HS* NU-SPGN090304HS « NU-SPG321L* NU-SPGN090304L « NU-SPG322 NU-SPGN NU-SPG322HS* NU-SPGN090308HS « NU-SPG322L* NU-SPGN090308L « Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Mini ip 63

65 PCBN INserts - POsItIVe SPGA BGE CGA Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. sp Square ype 11 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. PCBN & PCD Inserts Full ip spga 90 r I.C. ød1 11 Coated Uncoated Dimensions H K H K s s M BNC80 BNC100 BNC150 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. SPGA321 SPGW p SPGA322 SPGW Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. tb 60 riangle ype 5 Relief Full op tbge 60 r I.C. 5 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. BGE520.5B BGE060102B p BGE520.5BSN BGE BSN p BGE521B BGE060104B p BGE522B BGE060108B Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. BSN = Light edge preparation Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter Coated Mini ip Multi-Mini ip tc 60 tcga riangle ype 7 Relief 60 r I.C. ød1 7 Coated Uncoated Dimensions H K H K s s M BNC160 BNC200 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. 3NU-CGA NU-CGW NU-CGA NU-CGW NU-CGA NU-CGW NU-CGA NU-CGW NC-CGA NC-CGW NC-CGA21.51 NC-CGW NC-CGA21.52 NC-CGW Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. 64

66 Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. PCBN INserts - POsItIVe PEE PG tp 60 riangle ype 11 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. Full op tpee 60 r I.C. 11 Coated Uncoated Dimensions H K H K s s M BNC80 BNC100 BNC150 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN500 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. PEE632B PEE080208B PEE632BH PEE080208BH Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter PCBN & PCD Inserts Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. H = Hone only Full ip Multi-Mini ip Mini ip tpg 60 r I.C. 11 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. PG PGN « PG HS* PGN090204HS « PG221 PGN p « PG221HS* PGN110304HS « PG222 PGN p « PG222HS* PGN110308HS « PG321 PGN p « PG321HS* PGN160304HS « PG322 PGN p « PG322HS* PGN160308HS « PG323 PGN PG432 PGN p « PG432HS* PGN220408HS « NU-PG221 3NU-PGN NU-PG222 3NU-PGN NU-PG321 3NU-PGN NU-PG322 3NU-PGN NU-PG220.5 NU-PGN NU-PG220.5L* NU-PGN110302L NU-PG221 NU-PGN p NU-PG221HS* NU-PGN110304HS NU-PG221L* NU-PGN110304L NU-PG222 NU-PGN p NU-PG222HS* NU-PGN110308HS NU-PG222L* NU-PGN110308L NU-PG320.5 NU-PGN NU-PG321 NU-PGN pp NU-PG321HS* NU-PGN160304HS NU-PG321L* NU-PGN160304L NU-PG322 NU-PGN pp NU-PG322HS* NU-PGN160308HS NU-PG322L* NU-PGN160308L Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter 65

67 PCBN INserts - POsItIVe PGA PGD PGX Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. tp 60 riangle ype 11 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. PCBN & PCD Inserts Coated Mini ip Full ip tpga tpgd tpgx Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. NC-PGA221 NC-PGW NC-PGA222 NC-PGW NC-PGA NC-PGW « NC-PGA NC-PGW « NC-PGA221 3NC-PGW « NC-PGA221LS 3NC-PGW110304LS « NC-PGA222 3NC-PGW « NC-PGA222LS 3NC-PGW110308LS NC-PGA331 3NC-PGW «« NC-PGA331LS 3NC-PGW160404LS «« NC-PGA332 3NC-PGW « NC-PGA332LS 3NC-PGW160408LS « PGA221 PGW p « PGA221HS* PGW110304HS « PGA222 PGW « PGA222HS* PGW110308HS « PGA331 PGW p « PGA331HS* PGW160404HS « PGA332 PGW p « PGA332HS* PGW160408HS « NU-PGA NU-PGW NU-PGA21.51LS* 3NU-PGW110204LS NU-PGA21.51LE* 3NU-PGW110204LE NU-PGA21.51LF* 3NU-PGW110204LF NU-PGA NU-PGW NU-PGA NU-PGW NU-PGA220.5LF* 3NU-PGW110302LF NU-PGA221 3NU-PGW NU-PGA221LS* 3NU-PGW110304LS NU-PGA221LE* 3NU-PGW110304LE NU-PGA221LF* 3NU-PGW110304LF NU-PGA222 3NU-PGW NU-PGA222LF* 3NU-PGW110308LF NU-PGA331 3NU-PGW NU-PGA332 3NU-PGW NU-PGX NU-PGW NU-PGX21.51 NU-PGW p NU-PGX21.51S NU-PGW110204S NU-PGD630.5 NU-PGW NU-PGD630.5HS* NU-PGW080202HS NU-PGD630.5L* NU-PGW080202L NU-PGD630.5S NU-PGW080202S NU-PGD631 NU-PGW p NU-PGD631HS* NU-PGW080204HS NU-PGD631L* NU-PGW080204L NU-PGD631S NU-PGW080204S « NU-PGD632 NU-PGW S = Edge preparation for hardened steel boring Multi-Mini ip Mini-ip 60 r I.C. ød1 11 Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter 66

68 Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. PCBN INserts - POsItIVe PGA PGD PGX Mini-ip tp 60 tpga tpgd tpgx (cont.) riangle ype 11 Relief 60 r I.C. ød1 11 USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2010 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. Catalog No. ISO Cat. No. NU-PGD632HS* NU-PGW080208HS NU-PGA NU-PGW NU-PGA HS* NU-PGW090202HS NU-PGA L* NU-PGW090202L NU-PGA NU-PGW NU-PGA HS* NU-PGW090204HS NU-PGA L* NU-PGW090204L NU-PGA NU-PGW NU-PGA NU-PGW NU-PGA L* NU-PGW110202L NU-PGA21.51 NU-PGW NU-PGA21.51HS* NU-PGW110204HS NU-PGA21.51L* NU-PGW110204L NU-PGA220.5 NU-PGW NU-PGA220.5HS* NU-PGW110302HS NU-PGA220.5L* NU-PGW110302L NU-PGA221 NU-PGW pp NU-PGA221HS* NU-PGW110304HS NU-PGA221L* NU-PGW110304L NU-PGA221S NU-PGW110304L p « NU-PGA222 NU-PGW pp NU-PGA222HS* NU-PGW110308HS NU-PGA222L* NU-PGW110308L NU-PGA222S NU-PGW110308S p « NU-PGA320.5 NU-PGW NU-PGA321 NU-PGW NU-PGA322 NU-PGW NU-PGA331 NU-PGW pp NU-PGA331HS* NU-PGW160404HS NU-PGA331L* NU-PGW160404L NU-PGA331S NU-PGW160404S p « NU-PGA332 NU-PGW pp NU-PGA332HS* NU-PGW160408HS NU-PGA332L* NU-PGW160408L NU-PGA332S NU-PGW160408S p « S = Edge preparation for hardened steel boring Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter PCBN & PCD Inserts 67

69 PCBN INserts - POsItIVe VBGA Cubic Boron Nitride (PCBN) Inserts See pages for running parameters. VB 35 Diamond ype 5 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *edge PreParatIONs: Please see page 246 for descriptions and performance ranges of CBN edge treatments. PCBN & PCD Inserts Coated Mini-ip VBga Coated Uncoated Dimensions H K H K s s M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. 2NC-VBGA221 2NC-VBGW « NC-VBGA221LS* 2NC-VBGW110304LS NC-VBGA222 2NC-VBGW « NC-VBGA331 2NC-VBGW « NC-VBGA332 2NC-VBGW NU-VBGA221 2NU-VBGW NU-VBGA222 2NU-VBGW NU-VBGA331 2NU-VBGW NU-VBGA332 2NU-VBGW NU-VBGA220.5 NU-VBGA NU-VBGA220.5HS* NU-VBGA110302HS NU-VBGA220.5L* NU-VBGA110302L NU-VBGA221 NU-VBGA NU-VBGA221HS* NU-VBGA110304HS NU-VBGA221L* NU-VBGA110304L NU-VBGA222 NU-VBGA NU-VBGA222HS* NU-VBGA110308HS NU-VBGA222L* NU-VBGA110308L NU-VBGA330.5 NU-VBGA NU-VBGA330.5L* NU-VBGA160402L NU-VBGA331 NU-VBGA NU-VBGA331HS* NU-VBGA160404HS NU-VBGA331L* NU-VBGA160404L NU-VBGA332 NU-VBGA NU-VBGA332HS* NU-VBGA160408HS NU-VBGA332L* NU-VBGA160408L Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Multi-Mini ip Mini-ip 35 I.C. r ød1 7 Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter 68

70 Cubic Boron Nitride (PCBN) Inserts See page for running parameters. PCBN INSERS - POSIIVE VCGA VCMA ZNEX VC 35 Diamond ype 7 Relief USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 *EDGE PREPARAIONS: Please see page 249 for descriptions and performance ranges of CBN edge treatments. Catalog No. ISO Cat. No. 2NC-VCGA331 2NC-VCGW NC-VCGA331LS* 2NC-VCGW160404LS «« NC-VCGA331HS* 2NC-VCGW160404HS « NC-VCGA332 2NC-VCGW NC-VCGA332LS* 2NC-VCGW160408LS «« NC-VCGA332HS* 2NC-VCGW160408HS « NU-VCGA NU-VCGW « NU-VCGA L* NU-VCGW080202L « NU-VCGA NU-VCGW « NU-VCGA HS* NU-VCGW080204HS « NU-VCGA L* NU-VCGW080204L « NU-VCGA NU-VCGW « NU-VCGA HS* NU-VCGW080208HS « NU-VCGA L* NU-VCGW080208L « NU-VCGA220.5 NU-VCGW NU-VCGA220.5HS* NU-VCGW110302HS NU-VCGA221 NU-VCGW « NU-VCGA221HS* NU-VCGW Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. Coated Mini ip Mini ip VCGA 35 I.C. r ød1 7 Coated Uncoated Dimensions H K H K S S M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter PCBN & PCD Inserts Full ip VCMA 35 I.C. r ød1 7 Coated Uncoated Dimensions H K H K S S M BNC2010 BNC2020 BNC1500 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. VCMA331 VCMW « VCMA332 VCMW « Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. ZN 80 Special Shape 7 Relief Full ip ZNEX 80 I.C. 7 Coated Uncoated Dimensions H K H K S S M BNC2010 BNC2020 BNC100 BNC160 BNC200 BNC300 BNC500 BNX10 BNX20 BNX25 BN1000 BN2000 BN250 BN350 BN7000 BN700 BNS800 BN7500 Catalog No. ISO Cat. No. NC-ZNEX620.5 NC-ZNEX NC-ZNEX621 NC-ZNEX NU-ZNEX620.5 NU-ZNEX NU-ZNEX621 NU-ZNEX Note: Maximum depth of cut is based on hardened steel applications. Other materials may allow for increased maximum depths of cut. 69 Inscribed Circle hickness Nose Radius Max. D. O. C. Hole Diameter

71 PCD INSERS - NEGAIVE/POSIIVE CCM Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. CC 80 Diamond ype 7 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PCBN & PCD Inserts CCM 80 r I.C. ød1 7 Stock N DA90 DA150 DA200 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-CCM GD NF-CCM060202N-GD S 0 NF-CCM LD NF-CCM060202N-LD S 0 NF-CCM21.51GD NF-CCM060204N-GD S 0 NF-CCM21.51LD NF-CCM060204N-LD S 0 NF-CCM GD NF-CCM09302N-GD S 0 NF-CCM LD NF-CCM09302N-LD S 0 NF-CCM32.51GD NF-CCM09304N-GD S 0 NF-CCM32.51LD NF-CCM09304N-LD S 0 NF-CCM32.52GD NF-CCM09308N-GD S 0 NF-CCM32.52LD NF-CCM09308N-LD S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 70

72 Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. PCD INSERS - POSIIVE CCMX CPMX CPG CC 80 Diamond ype 7 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 NF ip CCMX r I.C. 7 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-CCMX21.50 NF-CCM S 10 NF-CCMX NF-CCM S 10 NF-CCMX21.51 NF-CCM S 10 NF-CCMX NF-CCM S 10 NF-CCMX32.51 NF-CCM S 10 NF-CCMX32.52 NF-CCM S 10 Nose Radius Hole Diameter Edge Preparation Rake Angle PCBN & PCD Inserts CP 80 Diamond ype 11 Relief Standard ip NF ip CPMX 80 r I.C Stock N DA90 DA150 DA1000 DA2200 Dimensions Catalog No. ISO Cat. No. CPMX CPM S 10 CPMX CPM S 10 CPMX CPM S 10 CPMX320.5 CPM S 10 CPMX321 CPM S 10 CPMX322 CPM S 10 NF-CPMX21.51 NF-CPM S 10 NF-CPMX21.52 NF-CPM S 10 NF-CPMX32.51 NF-CPM S 10 NF-CPMX32.52 NF-CPM S 10 NF-CPMX320.5 NF-CPM S 10 NF-CPMX321 NF-CPM S 10 NF-CPMX322 NF-CPM S 10 Inscribed Circle hickness Nose Radius Hole Diameter Edge Preparation Rake Angle Standard ip CPG 80 r I.C. 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. CPG422 CPGN S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 71

73 PCD INSERS - POSIIVE CPGA CPEW DCGA DCM Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. CP 80 Diamond ype 11 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PCBN & PCD Inserts NF ip CPGA 80 r I.C Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-CPGA321 NF-CPGW S 10 NF-CPGA322 NF-CPGW S 10 Nose Radius Hole Diameter Edge Preparation Rake Angle Standard ip CPEW 80 r I.C Stock N DA90 DA150 DA1000 Dimensions DA2200 Inscribed Circle hickness Nose Radius Hole Diameter Edge Preparation Rake Angle Catalog No. ISO Cat. No. CPEW32.52 CPEW S 10 DC 55 Diamond ype 7 Relief NF ip DCGA 55 r I.C. 0 7 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-DCGA NF-DCG S 0 NF-DCGA32.51 NF-DCG S 0 NF-DCGA NF-DCG S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 72 DCM 55 I.C. r ød1 7 Stock N DA90 DA150 DA200 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-DCM GD NF-DCM070202N-GD S 0 NF-DCM LD NF-DCM070202N-LD S 0 NF-DCM21.51GD NF-DCM070204N-GD S 0 NF-DCM21.51LD NF-DCM070204N-LD S 0 NF-DCM GD NF-DCM11302N-GD S 0 NF-DCM LD NF-DCM11302N-LD S 0 NF-DCM32.51GD NF-DCM11304N-GD S 0 NF-DCM32.51LD NF-DCM11304N-LD S 0 NF-DCM32.52GD NF-DCM11308N-GD S 0 NF-DCM32.52LD NF-DCM11308N-LD S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle

74 Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. PCD INSERS - POSIIVE DCMX SPG DC 55 Diamond ype 7 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Standard ip NF ip DCMX r I.C. 7 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. DCMX21.50 DCM S 10 DCMX DCM S 10 DCMX21.51 DCM S 10 DCMX32.50 DCM S 10 DCMX DCM S 10 DCMX32.51 DCM S 10 NF-DCMX21.50 NF-DCM S 10 NF-DCMX NF-DCM S 10 NF-DCMX21.51 NF-DCM S 10 NF-DCMX32.50 NF-DCM S 10 NF-DCMX NF-DCM S 10 NF-DCMX32.51 NF-DCM S 10 NF-DCMX32.52 NF-DCM S 10 Nose Radius Hole Diameter Edge Preparation Rake Angle PCBN & PCD Inserts SP Square ype 11 Relief Standard ip NF ip SPG 90 r I.C. 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. SPG321 SPGN p S 0 SPG322 SPGN S 0 SPG421 SPGN S 0 SPG422 SPGN S 0 NF-SPG321 NF-SPGN « S 0 NF-SPG322 NF-SPGN «« S 0 NF-SPG421 NF-SPGN « S 0 NF-SPG422 NF-SPGN « S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 73

75 PCD INSERS - POSIIVE BGE CMX EGN Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. B 60 riangle ype 5 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PCBN & PCD Inserts Full op NF ip BGE 60 r I.C. 5 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. BGE520.5B BGE060102BSN S 0 BGE521B BGE060104BSN S 0 BGE522B BGE060108BSN S 0 NF-BGE520.5 NF-BGN S 0 NF-BGE521 NF-BGN «« S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle C 60 riangle ype 7 Relief NF ip Standard ip CMX E r I.C Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. CMX CM p S 10 CMX CM S 10 CMX CM S 10 CMX21.50 CM S 10 CMX CM p S 10 CMX21.51 CM S 10 NF-CMX NF-CM p S 10 NF-CMX NF-CM S 10 NF-CMX21.50 NF-CM p S 10 NF-CMX NF-CM S 10 NF-CMX21.51 NF-CM S 10 riangle ype 20 Relief Nose Radius Hole Diameter Edge Preparation Rake Angle Standard ip EGN 60 r I.C. 20 Stock N DA90 DA150 DA1000 Dimensions DA2200 Inscribed Circle hickness Nose Radius Hole Diameter Edge Preparation Rake Angle Catalog No. ISO Cat. No. EGN321 EGN « S 0 74

76 Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. PCD INSERS - POSIIVE PG PG-P P 60 riangle ype 11 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Standard ip NF ip PG 60 r I.C. 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. PG221 PGN S 0 PG222 PGN S 0 PG321 PGN S 0 PG322 PGN S 0 PG323 PGN S 0 PG431 PGN S 0 PG432 PGN S 0 NF-PG NF-PGN S 0 NF-PG220.5 NF-PGN S 0 NF-PG221 NF-PGN S 0 NF-PG222 NF-PGN S 0 NF-PG320.5 NF-PGN S 0 NF-PG321 NF-PGN S 0 NF-PG322 NF-PGN S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle PCBN & PCD Inserts NF ip PG-P I.C. 60 r 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-PG221P NF-PGN110304P «« S 0 NF-PG222P NF-PGN110308P «« S 0 NF-PG321P NF-PGN160304P «« S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 75

77 PCD INSERS - POSIIVE PGA PGD Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. P 60 riangle ype 11 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PCBN & PCD Inserts Standard ip NF ip PGA PGD 60 r I.C. 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. PGA220 PGW S 0 PGA220.5 PGW p S 0 PGA221 PGW S 0 PGA222 PGW p S 0 PGA331 PGW S 0 PGA332 PGW S 0 PGA333 PGW S 0 NF-PGD630 NF-PGW «« S 0 NF-PGD630.5 NF-PGW S 0 NF-PGD631 NF-PGW S 0 NF-PGA NF-PGW S 0 NF-PGA NF-PGW S 0 NF-PGA21.50 NF-PGW S 0 NF-PGA NF-PGW S 0 NF-PGA21.51 NF-PGW S 0 NF-PGA220.5 NF-PGW S 0 NF-PGA221 NF-PGW S 0 NF-PGA222 NF-PGW S 0 NF-PGA320.5 NF-PGW S 0 NF-PGA321 NF-PGW S 0 NF-PGA322 NF-PGW S 0 NF-PGA330 NF-PGW « S 0 NF-PGA330.5 NF-PGW S 0 NF-PGA331 NF-PGW S 0 NF-PGA332 NF-PGW S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 76

78 Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. PCD INSERS - POSIIVE PM PMX P 60 riangle ype 11 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PM 60 r I.C. ød1 11 Stock N DA90 DA150 DA200 DA1000 DA2200 Dimensions Catalog No. ISO Cat. No. NF-PM630.5GD NF-PM080202N-GD S 0 NF-PM630.5LD NF-PM080202N-LD S 0 NF-PM631GD NF-PM080204N-GD S 0 NF-PM631LD NF-PM080204N-LD S 0 NF-PM GD NF-PM090202N-GD S 0 NF-PM LD NF-PM090202N-LD S 0 NF-PM GD NF-PM090204N-GD S 0 NF-PM LD NF-PM090204N-LD S 0 NF-PM GD NF-PM110202N-GD S 0 NF-PM LD NF-PM110202N-LD S 0 NF-PM21.51GD NF-PM110204N-GD S 0 NF-PM21.51LD NF-PM110204N-LD S 0 NF-PM220.5GD NF-PM110302N-GD S 0 NF-PM220.5LD NF-PM110302N-LD S 0 NF-PM221GD NF-PM110304N-GD S 0 NF-PM221LD NF-PM110304N-LD S 0 NF-PM222GD NF-PM110308N-GD S 0 NF-PM222LD NF-PM110308N-LD S 0 NF-PM330.5GD NF-PM160402N-GD S 0 NF-PM330.5LD NF-PM160402N-LD S 0 NF-PM331GD NF-PM160404N-GD S 0 NF-PM331LD NF-PM160404N-LD S 0 NF-PM332GD NF-PM160408N-GD S 0 NF-PM332LD NF-PM160408N-LD S 0 Inscribed Circle hickness Nose Radius Hole Diameter Edge Preparation Rake Angle PCBN & PCD Inserts Standard ip NF ip PMX 60 r I.C. 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. PMX22V PM S 0 PMX220.5 PM S 0 PMX221 PM S 0 PMX222 PM S 0 NF-PMX220 NF-PM S 0 NF-PMX220.5 NF-PM S 0 NF-PMX221 NF-PM S 0 NF-PMX222 NF-PM S 0 Nose Radius Hole Diameter Edge Preparation Rake Angle 77

79 PCD INSERS - POSIIVE VCMA VCM VCMX Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. VC 35 Diamond ype 7 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 PCBN & PCD Inserts Standard ip NF ip VCMA 35 I.C. r ød1 7 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. VCMA333 VCMW S 0 VCMA333WF VCMW160412WF WF 0 VCMA VCMW S 0 NF-VCMA332 NF-VCMW S 0 NF-VCMA333 NF-VCMW S 0 NF-VCMA333H NF-VCMW160412H H 0 Nose Radius Hole Diameter Edge Preparation Rake Angle NF ip Standard ip VCM VCMX 35 I.C. r ød1 7 Stock N DA90 DA150 DA200 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. NF-VCM220.5GD NF-VCM110302N-GD S 0 NF-VCM220.5LD NF-VCM110302N-LD S 0 NF-VCM221GD NF-VCM110304N-GD S 0 NF-VCM221LD NF-VCM110304N-LD S 0 NF-VCM331GD NF-VCM160404N-GD S 0 NF-VCM331LD NF-VCM160404N-LD S 0 NF-VCM332GD NF-VCM160408N-GD S 0 NF-VCM332LD NF-VCM160408N-LD S 0 NF-VCM333GD NF-VCM160412N-GD S 0 NF-VCM333LD NF-VCM160412N-LD S r I.C. 7 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Nose Radius Dimensions Catalog No. ISO Cat. No. VCMX333 VCM S 10 VCMX333WF VCM160412WF WF 10 NF-VCMX220 NF-VCM S 10 NF-VCMX220.5 NF-VCM S 10 NF-VCMX221 NF-VCM S 10 NF-VCMX331 NF-VCM S 10 NF-VCMX332 NF-VCM S 10 NF-VCMX333 NF-VCM S 10 Nose Radius Hole Diameter Hole Diameter Edge Preparation Edge Preparation Rake Angle Rake Angle 78

80 Polycrystalline Diamond (PCD) Inserts See page 247 for running parameters. PCD INSERS - POSIIVE VPMA WBMX VP 35 Diamond ype 11 Relief EDGE PREPARAIONS: S Standard H Honed K Reinforced AW Chipbreaker Stud WF High Luster Mirror-Like Finish USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item Available 2nd Quarter 2015 Standard ip VPMA 35 I.C. r ød1 11 Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions Catalog No. ISO Cat. No. VPMA443 VPMW S 0 VPMA443WF VPMW220612WF WF 0 Nose Radius Hole Diameter Edge Preparation Rake Angle PCBN & PCD Inserts WB 80 rigon ype 5 Relief Standard ip WBMX r Stock N DA90 DA150 DA1000 DA2200 Inscribed Circle hickness Dimensions I.C. Catalog No. ISO Cat. No. WBMX520L WBM060101L S 10 WBMX520.5L WBM060102L S 10 WBMX521L WBM060104L S 10 Nose Radius Hole Diameter Edge Preparation Rake Angle 79

81 80

82 MINI oolholders Pages oolholders oolholders Pages oolholder Nomenclature oolholder Selection Mini oolholders

83 oolholder NoMeNClaUre oolholder Nomenclature oolholders Insert holding D C M C Diamond D Diamond R Round S Square riangle V Diamond W rigon Insert shape s C a C 0 0 side cutting straight shank 0 0 end cutting straight shank 0 0 side cutting o set shank 15 oolholder style end cutting o set shank A C E 30 side cutting straight shank G K 15 B 15 side cutting straight shank D 45 side cutting straight shank 0 F 0 end cutting o set shank J -3-3 side cutting o set shank -5-5 L 5 side & end cutting o set shank Insert relief angle B C N P S 40 M 40 side cutting straight shank 17 30' Q 17 30' end cutting straight shank P 27 30' 27 30' side cutting straight shank 15 R 15 side cutting o set shank S 45 side cutting o set shank 17 30' V 17 30' side cutting straight shank -3 U -3 end cutting o set shank All lead angles are ±1 82

84 oolholder Nomenclature oolholder NoMeNClaUre R 08 3 B Hand Shank Size Insert Size Qualifications R Right Hand B oolholders L Left Hand Square Shanks A his indicates the A & B dimensions in sixteenths (1/16 ). examples: 12 = 12/16 =3/4 sq. 16 = 16/16 =1.0 sq. 20 = 20/16 =1-1/4 sq. Rectangle Shanks For equal sided inserts this indicates the inscribed circle (I.C.) in eighths (1/8 ) examples, 6 = 6/8 = 3/4" I.C. 4 = 4/8 = 1/2" I.C. 2.5 = 2.5/8 = 5/16 I.C. F±.003 A = ±.003 B = ±.003 C = ±.003 D = ±.003 E = ±.003 J = ±.003* V = ±.003* Master Gage Insert Nose Radius Chart for Qualified Holders Insert I.C. *Sumitomo standard only Nose Radius N Neutral Hand he first digit indicates the "A" dimension in eighths (1/8 ). he second digit indicates the "B" dimension in quarters (1/4 ). examples: 86 = A x B 1.0 x 1-1/2 85 = A x B 1.0 x 1-1/4 For rectangles and parallelograms two digits are necessary. 1st digit = number of eighths (1/8 ) in width. 2nd digit = number of quarters (1/4 ) in length. 1/4, 5/ /8, 1/ /8, 3/

85 Mini oolholders Full support for small product machining with a wide selection of tools! oolholders general Features In 1984, Sumitomo Electric Hardmetal first released the SECMINI ool Holder series for the machining of small components in small NC autolathes. hrough these years of experience, new tool designs which include the side lever lock tool holder were developed to meet the various machining requirements such as Back urning, Copying, Cut-off, etc; and Sumitomo is continually striving to enhance the series. Full lineup of grades from Carbide to PCd Special tools for autolathe machines to meet various types of machining Very Small Dia. Boring ool Holder CKB ype Min. dia. ø1 to ø5 mm Very Small Product urning ool SPB ype Best suited for products with a diameter of less than ø10 mm

86 Full support for small product machining with a wide selection of tools! Mini oolholders A wide selection of easy-to-use holders Side Lever Locking (Back Clamp)ool Holders PD/PC ype Zero off-set holders ool compensation not required for small gang-type lathes Easy and secure lever locking system oolholders Side screw for easy access 92 win head holders Multi-functional tools for autolathes One holder with 2 operations From 86 Back-urning ool holder sb/pb ype Sharp cutting edges with good surface finish Max. reach of insert 8.0 mm, edge width 2.5 mm round shank holder rs ype External turning made possible with holder sleeves From Cut-off ool holder sc ype Easy insert change by just loosening the screw from the back Max. cut-off dia. ø5 mm, ø12 mm, ø16 mm sec-grooving ools gnd ype Full range of shanks for small product machining Can be used for grooving widths of 1.25 mm and greater From From 139

87 Zero Offset oolholders, Screw Lock SCAC Series 10 0 C Swiss oolholders Right Hand Shown, Left Hand Opposite Catalog Number Right Hand Left Hand A B C E (ool Stop) F SCACR062B SCACL062B SCACR062D SCACL062D SCACR083B SCACL083B SCACR083D SCACL083D SCACR103B SCACL103B SCACR103D SCACL103D Gage Insert Insert orx Screw orx Key CC S M2 RX08 CC S4.7-10M1 RX15 b L 1 h1 h f Mini OOLHOLDERS Series: SCAC SCLC-X SCNC SCLC-X General urning & Facing Parts 85mm Shank Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Catalog Number Screw Wrench R L h b L1 f h1 Insert SCLCR/L1010-H06X «« CC_21.5 BFX02506N RX08 SCLCR/L1215-K09X «« CC_32.5 BFX0409N RX15 SCLCR/L1215-F09X «« CC_32.5 SCNC Series C Right Hand Shown, Left Hand Opposite Catalog Number Right Hand Left Hand A B C E (ool Stop) F SCNCR062B SCNCL062B SCNCR062D SCNCL062D SCNCR082B SCNCL082B SCNCR083B SCNCL083B SCNCR083D SCNCL083D SCNCR103B SCNCL103B SCNCR103D SCNCL103D Gage Insert Insert orx Screw orx Key CC S25.456M2 RX08 CC S4.710M1 RX15 86

88 Zero Offset oolholders, Screw Lock Mini OOLHOLDERS Series: SDAC SDJC SDNC SDAC Series 35 0 C Right Hand Shown, Left Hand Opposite Swiss oolholders Right Hand Catalog Number Left Hand A B C E (ool Stop) F SDACR062B SDACL062B SDACR062D SDACL062D SDACR082B SDACL082B SDACR082D SDACL082D SDACR083B SDACL083B SDACR083D SDACL083D SDACR103B SDACL103B SDACR103D SDACL103D SDACR123B SDACL123B Gage Insert Insert orx Screw orx Key DC S25.456M2 RX08 DC S4.710M1 RX15 SDACR1010-H07X* SDACL1010-H07X* DC BFX02506N RX08 SDACR1215-K11X* SDACL1215-K11X* DC SDACR1215-F11X* SDACL1215-F11X* DC * = Worldwide Warehouse Stock BFX0409N RX15 SDJC-X General urning & Copying f L 1 b Parts h h1 85mm Shank Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Catalog Number Screw Wrench R L h b L1 f h1 Insert SDJC R/L1010-H07X «« DC_21.5 BFX02506N RX08 SDJC R/L1215-K11X «« DC_32.5 BFX0409N RX15 SDJC R/L1215-F11X «« DC_32.5 SDNC Series C Catalog Number Right Hand Left Hand A B C E (ool Stop) F Right Hand Shown, Left Hand Opposite SDNCR062B SDNCL062B SDNCR082B SDNCL082B Gage Insert Insert orx Screw orx Key DC S25.456M2 RX08 SDNCR103B SDNCL103B DC S4.710M1 RX15 87

89 Mini OOLHOLDERS Series: SDPC SDPC-X SAC Zero Offset oolholders, Screw Lock SDPC Series C Swiss oolholders Neutral Hand Shown Catalog Number Neutral A B C E (ool Stop) SDPCN062B SDPCN062D SDPCN082B SDPCN083B SDPCN083D SDPCN103B SDPCN103D Gage Insert Insert orx Screw orx Key DC S25.456M2 RX08 DC S4.710M1 RX15 SDPC-X Necking 0 b1 0 h1 f L 1 b3 b h Parts Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Catalog Number Screw Wrench R L h b L1 f h1 b1 b3 Insert SDPCR/L1010-H11X «« DC_32.5 BFX0409N RX15 SAC R/L Series E 0 F A 0 91 C B Catalog Number Right Hand Left Hand 7 Positive Gage Insert Stock A B C E F Insert Screw SACR062B SACL062B CM SACR082B SACL082B CM S-21.5 orque Wrench RX08 SACR103B SACL103B CM S-32.5 RX15 SACR062D SACL062D CM SACR082D SACL082D CM S-21.5 RX08 SACR103D SACL103D CM S-32.5 RX15 88 * Not zero offset = USA stocked item «= Worldwide Warehouse item

90 Zero Offset oolholders, Screw Lock Mini OOLHOLDERS Series: SVAB SVNB SVJC-X SVAB R/L Series 55 F A 0 Catalog Number Right Hand = USA stocked item Left Hand 50 5 Positive Gage Insert 0 0 E Stock A B C E F Insert Screw C B orque Wrench SVABR103B SVABL103B VBM S-32.5 RX15 SVABR062D SVABL062D VBM SVABR082D SVABL082D VBM SVABR103D SVABL103D VBM S-32.5 RX15 S-21.5 RX08 Swiss oolholders SVNB Series 38 C Right Hand Shown, Left Hand Opposite Catalog Number Right Hand Left Hand A B C E (ool Stop) F SVNBR062B SVNBL062B SVNBR062D SVNBL062D SVNBR082B SVNBL082B SVNBR082D SVNBL082D SVNBR103B SVNBL103B SVNBR103D SVNBL103D Gage Insert Insert orx Screw orx Key VB S25.456M2 RX08 VB S4.710M1 RX15 SVJC-X General urning & Copying f b L 1 Parts h1 h Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Catalog Number R L h b L1 f h1 Insert SVJCR/L1010-H11X «« VC_22 SVJCR/L1212-K11X «« VC_22 SVJCR/L1212-F11X «« VC_22 «= Worldwide Warehouse item Screw BFX02506N Wrench RX08 89

91 f f Mini OOLHOLDERS Series: S ype Small Metric oolholders External urning Swiss oolholders SGC General urning 0 b 60 0 h1 91 L 1 h Parts Holder Above figures show right hand tools. Cat. No. Stock Dimensions (mm) Gage Insert Screw ightening Recommended orque R L h b L1 f h1 (N m) Wrench SGC R/L « SGC R/L «« C BFX02205N 0.5 RX06 SGC R/L «« SGC R/L «« C 21.5 BFX02506N 1.5 RX08 SGC R/L «« SAC General urning 0 b 60 0 h1 91 L 1 h Parts Holder Above figures show right hand tools. Stock Dimensions (mm) Cat. No. Gage Insert Screw ightening Recommended orque Wrench R L h b L1 f h1 (N m) SAC R/L « C BFX02205N 0.5 RX06 SAC R/L « SAC R/L «« SAC R/L «« SAC R/L «« C 21.5 BFX02506N 1.5 RX08 90

92 f Small Metric oolholders Mini OOLHOLDERS Series: SV ype General urning and Copying SVLC General urning & Copying 0 h1 f L 1 b h Parts Swiss oolholders Holder Cat. No. Stock Dimensions (mm) R L h b L1 f h1 Gage Insert SVLC R/L1010-H11 «« SVLC R/L1212-H11 «« SVLC R/L1616-H11 «« SVLC R/L2020-K11 * «« Above figures show right hand tools. Screw Recommended ightening orque (N m) For orx Holes Wrench VC 22 BFX02508NV 1.5 RX08 * Previous Cat. No SVLCR/L2020-H11 SVPC Necking b 0 h1 L 1 h Parts Holder Stock Dimensions (mm) Cat. No. Gage Insert R L h b L1 f h1 SVPC R/L1010-H11 «« SVPC R/L1212-H11 «« SVPC R/L1616-H11 «« SVPC R/L2020-K11 * «« Above figures show right hand tools. Screw Recommended ightening orque (N m) For orx Holes Wrench VC 22 BFX02508NV 1.5 RX08 * Previous Cat. No SVLCR/L2020-H11 91

93 Mini OOLHOLDERS Series: PCLC-X PDJC-X PXN-X Zero Offset oolholders, Pin Lock Swiss oolholders PCLC-X General urning & Facing 0 f 0 h1 95 L 1 PCLC R/L1212-K09X b f h b f 22 PDJC-X General urning & Copying f 0 93 b PDJC R/L1212-K11X 22 0 L 1 h Side lever locking holders f Parts h1 Parts Side lever locking holders Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Set Catalog Number Lever Pin Pin R L h b L1 f h1 Insert Screw PCLC R/L1010-K06X « CC_21.5 LCL06 B0407 LP07 PCLC R/L1212-K09X « CC_32.5 LCL09 B0411 LP06 PCLC R/L1616-K09X « CC_32.5 «= Worldwide Warehouse item Wrench H020 Holder Above figures show right hand tools. Stock Dimensions (mm) Gage Set Catalog Number Lever Pin Pin R L h b L1 f h1 Insert Screw PDJC R/L1010-K07X « DC_21.5 LCL06 B0407 LP04 PDJC R/L1212-K11X « DC_32.5 LCL09 B0411 LP07 PDJC R/L1616-K11X « DC_32.5 «= Worldwide Warehouse item Wrench H020 PXN-X External urning h1 f b3 L 1 h b Parts Side lever locking holders Holder h Catalog Number Stock Dimensions (mm) Gage h b L 1 f h 1 h 2 b 3 Insert PXN R1016-X16X « N 33 PXN R1216-X16X « N 33 PXN R1616-X16X « N 33 PXN R2020-X16X « N 33 «= Worldwide Warehouse item Lever Pin Screw Wrench LCL33N LCS33N LH020N 92

94 Pin Lock oolholders Mini OOLHOLDERS Series: PCLC PDJC PCLC R/LSeries Side lever locking holders Side lever locking holders 0 F 0 95 E C A Swiss oolholders B Sumitomo Cat. No. Dimensions (inch/mm) Stock A B C E F 7 Positive Lever Clamp Pin Wrench Right Hand Left Hand Gage Insert Pin Bolt PCLCR062D PCLCL062D CCM LCL06 B0407 LP07 H020 PCLCR083D PCLCL083D CCM LCL09 B0407 LP06 H020 PCLCR103D PCLCL103D CCM LCL09 B0411 LP06 H020 PCLCR1010-K06 PCLCL1010-K06 CCM21.51 « LCL06 B0407 LP07 H020 PCLCR1212-K09 PCLCL1212-K09 CCM32.52 « LCL09 B0407 LP06 H020 PCLCR1616-M09 PCLCL1616-M09 CCM32.52 « LCL09 B0411 LP06 H020 = USA stocked item «= Worldwide Warehouse item PDJC R/LSeries Side lever locking holders Side lever locking holders 0 F 0 93 E C A B Sumitomo Cat. No. Dimensions (Inch/mm) Stock A B C E F 7 Positive Lever Clamp Pin Wrench Right Hand Left Hand Gage Insert Pin Bolt PDJCR062D PDJCL062D DCM LCL06 B0407 LP04 H020 PDJCR083D PDJCL083D DCM LCL09 B0407 LP07 H020 PDJCR103D PDJCL103D DCM LCL09 B0411 LP07 H020 PDJCR1010-K07 PDJCL1010-K07 DCM21.51 « LCL06 B0407 LP04 H020 PDJCR1212-M11 PDJCL1212-M11 DCM32.52 « LCL09 B0407 LP07 H020 PDJCR1616-M11 PDJCL1616-M11 DCM32.52 « LCL09 B0411 LP07 H020 = USA stocked item «= Worldwide Warehouse item 93

95 Mini OOLHOLDERS Series: SB Back urning oolholders SB R Series Back urning Holders 0 F C A Swiss oolholders Sumitomo Cat. No. See page for inserts Dimensions (Inchmm) E B Stock A B C E F Gage Insert orx Right Hand Left Hand Insert Screw Wrench SBR3508 BR BFX0307N RX10 SBR3510 BR BFX0307N RX10 SBR BR35 « BFX0307N RX10 SBR BR35 « BFX0307N RX10 = USA stocked item «= Worldwide Warehouse item Swiss ooling Inserts for precision turning applications: Cut-off Back urn BoringRoughing Boring Finishing USA Stocked Item «Worldwide Warehouse Item p USALimited Availability Item New Product Arriving 2nd Quarter 2015 BR for SB ype Holder R Ø Coated Cermet Uncoated AC530U 1500A 1200A Sumitomo Catalog # ISO Catalog # I.C. r BR3505 BR ««BR3515 BR ««BR5505 BR «BR5515 BR «BR8005 BR «BR8015 BR «94

96 Cut-off oolholders Mini OOLHOLDERS Series: SC SC Cut-Off Cut-Off Fig f L 2 L 1 b Fig f L 2 L 1 Spare Parts h1 h h1 h b 218 Holders (Right Hand) Cat. No. Stock Dimensions (in/mm) h b L1 f h1 L2 SCR SCR SCR SC R1010 « SC R1212 « SC R1616 « SC R « SC R « SC R « Holders (Left Hand) SCL SCL SCL SC L1010 « SC L1212 « SC L1616 « SC L « SC L « SC L « C R12 C R05 C R12 C R16 Above figures show right hand tools. Gage Insert Fig. Screw Spanner C R12 C L05 C L12 C L16 (-NB) (-NB) (-NB) (-NB) (-NB) (-NB) (-NB) (-NB) BFX04108L BFX04108R RX08 RX08 Swiss oolholders For list of inserts please see page 148 Characteristics New clamping system New clamping system makes it possible to change corners by only loosening the screw from the back. High quality surface finish Excellent chip removal with good surface finish even at the centre of the end face. Design New screw with spanner head at both ends makes it possible to change inserts from Sharp cutting edge with the back arc-shaped breaker minimises cutting force with good chip removal ability New clamping system makes it possible to change comers by only loosening the screw Stable and long tool life PVD-coated grade AC530U provides stability and longer tool life. Maximum Cut-off Diameter ø5/ø12/ø16 Grooving Width 0.5/1.0/1.5/2.0mm Corner R 0.05/0mm Lead Angle 0 /20 New PVD-coated grade ACZ530U provides longer and stable tool life C ype Insert Insert tightening direction indicator Shank Sizes 10/12/16mm SC ype Holder 95

97 Mini OOLHOLDERS Series: SF ype Front urning oolholders Swiss oolholders SF External urning 3 L 1 b f 0 h1 6 h2 h Parts 15 Holder Cat. No. Stock h Dimensions (mm) b L1 f h1 h2 SF R1010 « SF R1212 « SF R1616 « Q SF R2020 « Q Gage Insert Screw (For orx Holes) Wrench FR33 BFX0410NSW R08 Insert Cat. No. Stock Dimensions (mm) ACZ150 Ød w rε F R3300 « F R3305 « F R3315 « F R3320 « Holder SF R ød 60 O *1 Max. depth-of-cut is 4.0 mm. *2 Indicates angle when setting the holder. w 0.5 *

98 f Round Shank oolholders Mini OOLHOLDERS Series: RS-SCLL ype Characteristics Shank diameters from ø14mm to ø25.4mm are stocked. Holders can be fitted on machines of different makes. Bars can be mounted from the rear of the sleeve to increase the tooling range. Swiss oolholders General urning RS-SCLL General urning & Copying 0 ød s h h 0 L 2 L Parts R08 L25N Holder Cat. No. Stock Dimensions (mm) ØDs h L1 f L2 RS15H-SCLL06 « RS19X-SCLL06 « RS20X-SCLL06X « RS20X-SCLL06 « RS22X-SCLL06 « RS25X-SCLL06 « RS25M-SCLL06 « RS15H-SCLL09 « RS19X-SCLL09 « RS20X-SCLL09S « RS20X-SCLL09 « RS22X-SCLL09 « RS25X-SCLL09 « RS25M-SCLL09 « Above figures show left hand tools. Gage Insert Screw Wrench CC 21.5 BFX02507N R08 CC 32.5 BFX0408N L25N * Right handed or neutral handed inserts are applicable. (For orx Holes) 97

99 f Mini OOLHOLDERS Series: RS-SDUL RS-SDXL ype Round Shank oolholders General urning Swiss oolholders RS-SDUL General urning & Copying 0 ød s h h f L 2 L 1 Parts R08 L25N Holder Cat. No. Stock Dimensions (mm) ØDs h L1 f L2 RS14F-SDUL07 « RS15H-SDUL07 « RS16F-SDUL07 « RS16X-SDUL07 « RS19X-SDUL07 « RS20X-SDUL07S « RS20X-SDUL07 « RS22X-SDUL07 « RS19X-SDUL11 « RS20X-SDUL11S « RS20X-SDUL11 « RS22X-SDUL11 « RS25X-SDUL11 « RS25M-SDUL11 « Above figures show left hand tools. Gage Insert Screw Wrench DC 21.5 BFX02507N R08 DC 32.5 BFX0410N L25N * Right handed or neutral handed inserts are applicable. (For orx Holes) RS-SDXL General urning & Copying 0 0 ød s h h L L 2 Parts Holder Cat. No. Dimensions (mm) Stock ØDs h L1 f L2 RS19X-SDXL11 « RS20X-SDXL11S « RS20X-SDXL11 « RS25X-SDXL11 « Above figures show left hand tools. Gage Insert Screw Wrench DC 32.5 BFX0410N L25N * Right handed or neutral handed inserts are applicable. (For orx Holes) 98

100 f Round Shank oolholders Mini OOLHOLDERS Series: RRS-SVXL RS-SVVP RS-PXN ype General urning RS-SVXL General urning & Copying L 2 L 1 ød s h h Parts Swiss oolholders Holder Cat. No. Stock Dimensions (mm) ØDs h L1 f L2 RS15H-SVXL11 « RS19X-SVXL11 « RS20X-SVXL11S « RS20X-SVXL11 « RS22X-SVXL11 « RS25X-SVXL11 « Above figures show left hand tools. Gage Insert Screw Wrench VC 22 BFX02507N R08 * Right handed or neutral handed inserts are applicable. (For orx Holes) RS-SVVP Facing 35 ød s h L 1 h Parts L 2 0 f Holder Cat. No. Stock Dimensions (mm) ØDs h L1 f L2 RS19X-SVVPN11 « RS22X-SVVPN11 « Gage Insert Screw (For orx Holes) Wrench VP 22 BFX02507N R08 RS-PXN Facing 0 ød s h 6 h 6 60 L 1 Parts Holder 10 Above figures show left hand tools. (For Hexagonal Holes) Dimensions (mm) Cat. No. Stock Gage Lever ØDs h L1 f Insert Pin Screw Wrench RS19X-PXNL16 « RS20X-PXNL16 « N 33 LCL33N LCS33N LH020N RS25M-PXNL16 «

101 Mini OOLHOLDERS Series: SPB ype Mini oolholders SPB R/L Series E F offset:0 Height offset :0.1 before center 3 1 C A B Swiss oolholders Sumitomo Cat. No. Dimensions (Inch/mm) Stock A B C E F Insert orx Right Hand Left Hand Gage Insert Screw Wrench SPBR063D SPBL063D PBV BFX02505N L08-06 SPBR083D SPBL083D PBV BFX02505N L08-06 SPBR SPBL PBV1102 « BFX02505N L08-06 SPBR SPBL PBV1102 « BFX02505N L08-06 = USA stocked item «= Worldwide Warehouse item Swiss ooling Inserts USA Stocked Item for precision turning applications: «Worldwide Warehouse Item Cut-off Back urn p USALimited Availability Item BoringRoughing Boring Finishing New Product Arriving 2nd Quarter 2015 Blank Inserts for SPB ype holder coated Fig. 1 Fig. 2 Fig (1.0) 17.2 (20.14) Sumitomo Catalog # Sharp Edge 1.0 Dim. E (mm) 17.2 E Application Fig. Uncoated BL130 PBVX1102R-NB General 1 PBVX1102R-SB Sharp Edge 2 PBVX1102R-BB Special Grooving Inserts for SPB ype holder oated t Max. Depth L Sharp 17.0 Sumitomo Catalog # Dimensions (mm) Groove Depth t PBVG1102R PBVG1102R PBVG1102R Uncoated BL130 urning Inserts for SPB ype holder oated Fig. 1 Fig Sharp Sharp 2.38 Sumitomo Catalog # (1.2) Dim. Cutter Edge (mm) Wiper Edge Fig. Uncoated BL130 PBVFW1102R 1.0 Yes 1 PBVFN1102R 1.0 No hreading Inserts for SPB ype holder ated Fig.1 Fig MaxR Sumitomo Catalog # MaxR0.03 Dimension Pitch (mm) Max. Depth Fig. Uncoated BL130 PBVF1102R 0.2 ~ PBVB1102R 0.2 ~ urning Inserts for SPB ype holder oated Fig. 1 Max. Depth Fig. 2 Max. Depth Sumitomo Catalog # Dim. Cutter Edge (mm) Wiper Edge Fig. Uncoated BL130 PBVBN1102R 1.0 Yes 1 «PBVBW1102R 1.0 No 2 « urning Inserts for SPB ype holder ated 17.0 Sharp Sharp Fig Fig Sharp w Sumitomo Catalog # Dim. Cutter Edge (mm) 2.38 Wiper Edge Fig. Uncoated BL130 PBVC1102L Yes 1 «PBVC1102R No 2 «30 100

102 Mini oolholders Mini OOLHOLDERS Series: CKBR CKBSR ype CKBR Series F A e 20 C Sumitomo Cat. No. E Dimensions (Inch/mm) B Swiss oolholders Stock A B C E F Clamp Clamp Wrench Right Hand Gage Insert Screw CKBR062D KBMXR CKBW16 WB4-8 LH020 CKBR082D KBMXR CKBW16 WB4-8 LH020 CKBR102D KBMXR CKBW16 WB4-8 LH020 CKBR KBMXR « CKBW16 WB4-8 LH020 CKBR KBMXR « CKBW16 WB4-8 LH020 CKBR KBMXR « CKBW16 WB4-8 LH020 = USA stocked item CKBSR Series «= Worldwide Warehouse item 16 L2 B KB urning Insert pg. 105 F 0 (3.5) L3 6.5 C A A Sumitomo Cat. No. Dimensions (Inch/mm) Stock A B C F L 2 L 3 Clamp Clamp Wrench Right Hand Gage Insert Screw CKBSR102D KBMXL CKBW16 WB4-8 LH020 CKBSR KBMXL « CKBW16 WB4-8 LH020 CKBSR KBMXL « CKBW16 WB4-8 LH020 CKBSR KBMXL « CKBW16 WB4-8 LH020 KB urning Insert pg

103 f Mini OOLHOLDERS Series: CKB ype CKB oolholders Square Shank Swiss oolholders e N 20 L b Spare Parts h1 h f f Holder Please refer to facing page 105 for e, 1 dimensions. Cat. No. Stock h Dimensions (mm) b L f h1 CKB R « CKB R « CKB R « CKB R « CKB R Round Shank (Offset Small) Clamp Double Screw (For Hexagonal Holes) Wrench CKBW16 WB4-8 LH020 KB urning Insert pg. 105 h e Center height (On center) N 20 L øds g6 h Spare Parts Holder Please refer to facing page 105 for e, 1 dimensions. Cat. No. Stock Dimensions (mm) øds h L f S1905H-CKB RS-16 « S20H-CKB RS-16 « S22K-CKB RS-16 « S25K-CKB RS-16 « S254K-CKB RS-16 « Round Shank Clamp Double Screw (For Hexagonal Holes) Wrench CKBW16 WB4-8 LH020 KB urning Insert pg Center height (On center) e N 22 L Ls øds g6 h h Spare Parts 102 Holder Please refer to facing page 105 for e, 1 dimensions. Cat. No. Stock øds Dimensions (mm) h L Ls f S10F-CKB R-16 « S12F-CKB R-16 « S16H-CKB R-16 « S19K-CKB R-16 « S20K-CKB R-16 « Clamp Double Screw (For Hexagonal Holes) Wrench CKBW16 WB4-8 LH020 KB urning Insert pg. 105

104 win Head Holders Mini OOLHOLDERS Series: CKBE ype Characteristics WIN HEAD - 1 holder that performs 2 operations is equivalent to mounting an additional tool on the machine. - External turning possible with the aid of a drill sleeve. - 2 holder configurations, internal+external and internal +internal, are standard stocked items. - Height difference of the 2 cutting edges is below 40μm which is good for high precision machining. Swiss oolholders Advantage of twin-head holder - Conventional tool 1st process (external diameter) - win head holder 1st process (external diameter) 2nd process (internal diameter) 2nd process (internal diameter) 2 different operations requiring 2 separate tools. Boring External ool Holder A single tool performing 2 different operations. Cycle time can be reduced. ød s CKBE type e 0 B L 2 L 1 h Holder (ID boring depth 6.0mm type) Cat. No. Stock øds Dimensions (mm) h L1 L2 l 1 l 2 S1588X-CKBE-06 « S16X-CKBE-06 « S1905X-CKBE-06 « S20X-CKBE-06 « S22X-CKBE-06 « *Maximum workpiece diameter * When machining internal diameter Holder (ID boring depth 11.0mm type) Cat. No. Stock øds Dimensions (mm) h L1 L2 l 1 l 2 S1588X-CKBE-11 « S16X-CKBE-11 « S1905X-CKBE-11 « S20X-CKBE-11 « S22X-CKBE-11 « N * When machining internal diameter *Maximum workpiece diameter ID Boring Insert KBMX R 06- KBMX R 06- ID Boring Insert KBMX R 11- KBMX R 11- Please refer to page 105 for e. OD urning Insert DC 21.5 OD urning Insert DC 21.5 KB urning Insert pg

105 f Mini OOLHOLDERS Series: CKBB ype win Head Holders Boring + Face Grooving CKBB type ød s e L 2 L 1 h Swiss oolholders Holder Cat. No. Stock øds h Dimensions (mm) L1 L2 f N S1588X-CKBB-F D S16X-CKBB-F D S1905X-CKBB-F D S20X-CKBB-F D S22X-CKBB-F D * Reference for L 1, f, and 1 are taken with KBMXR0311-OO() mounted. N Please refer to facing page E15 for e, 1 dimensions. ID Boring Insert KBMX R - KBMX R - OD urning Insert KBMF R - 05 KB urning Insert pg. 105 Spare Parts For use with KBM R insert For use with DC insert Clamp Double Screw (For Hexagonal Holes) Wrench Screw Recommended ightening orque (N m) Wrench CKBW16 WB4-8 LH020 BFX02506N 1.5 RX08 Special Holder Configurations (For orx Holes) Int. diameter+ext. diameter (Square shank holder) Inner diameter + Center drill Int. diameter + Int. diameter (Parallel boring holder) Holder configurations for different workpieces or various machining requirements, such as guide holes, chamfering and external necking, can be custom-made. 104

106 Multi-functional Autolathe ool Mini OOLHOLDERS KMB Inserts 20 Bore Dia. 10 l L 7.0 KBMXR 55 KBMXL Sumitomo Catalog # Sumitomo Catalog # Swiss ooling Inserts for precision turning applications: Cut-off Back urn Boring Rough Boring Finishing F ød1 min. Bore Dia. 10 F ød1 min. Bore Dia. 10 l Nose Radius e Min. Bore Dia Nose Radius Min. Bore Dia. el Boring Rough Inserts Dimensions (mm) F l L e Nose Radius KBMXL R p KBMXL R «KBMXL «KBMXL «KBMXL R p KBMXL R p KBMXL «KBMXL «KBMXL «KBMXL «Back Boring Sumitomo Dimensions (mm) Catalog # Min. Bore Dia. F e Nose Radius L l1 l2 KBMZR «KBMZR «KBMZR «KBMZR « Boring Rough Inserts I Dimensions (mm) F e Nose Radius ød m Min. Bore Dia. R0.25 R0.25 R0.25 R0.25 I I w N N L Close up of cutting edge L F R0.25 w I e l e F w 6.2 ACZ310 ACZ310 O e O 6.2 ACZ310 DA2200 KBMXR p KBMXR «KBMXR «KBMXR «KBMXR p KBMXR «KBMXR «KBMXR «KBMXR «KBMXR p KBMXR «KBMXR p KBMXR p KBMXR «KBMXR p KBMXR «KBMXR « KBMZ L F F ødm Min. Bore Dia. 5 N ødm Min. Bore Dia. 5 N 2 e 15 l 6.2 O L O L B 55 ød m Min. Bore Dia. B N 55 Close up of cutting edge (for min bore ø4.0mm) Close up of cutting edge (for min bore ø5.0mm) Close up of cutting edge (for min bore ø4.0mm) Close up of cutting edge (for min bore ø5.0mm) e e e 12.7 L e e Sumitomo Catalog # USA Stocked Item «Worldwide Warehouse Item p USA Limited Availability Item New Product Arriving 2nd Quarter 2015 Boring Finishing Inserts Dimensions (mm) Min. Bore Dia. F e Nose Radius L l ACZ310 ACZ150 KBMXR p KBMXR «KBMXR «KBMXR «KBMXR p KBMXR «KBMXR «KBMXR «KBMXR p KBMXR p KBMXR p KBMXR p = Free cutting End Grooving Sumitomo Catalog # Min. Bore Dia. F Dimensions (mm) e Nose Radius L Maximum groove depth KBMFR «KBMFR «KBMFR «Sumitomo Catalog # KBMFR KBMG ødm Min. Bore Dia. Internal Grooving Dimensions (mm) Min. Bore Dia. F e Nose Radius L l KBMGR « KBMGR «KBMGR « KBMGR «I F R0.25 w I ødm Min. Bore Dia. e F e Close up of cutting edge w O 4.3 e w 6.2 O N L L ACZ150 ACZ310 Swiss oolholders

107 106

108 BORING BARS Pages Boring Bars BORING BARS PAGeS Nomenclature Insert Holding Method Overview ANSI-ISO Sc rew On Boring Bars Steel Shank Carbide Shank X-Bar Sumitom o Boring Bars Nomenclature SteelShank Carbide Shank UFO echnology CBN Solid Carbide PCB Solid Carbide

109 BORING BAR NOMeNCLAURe Boring Bar Nomenclature Boring Bars A A 08- S Boring Bar ype Boring Bar Diameter Insert Holding Solid Steel Bar with Coolant Hole B Solid Steel Bar with Anti-Vibration Device E Carbide Bar with Fixed Steel Head & Coolant Hole J Heavy Metal Bar with Coolant Hole his indicates D dimensions in sixteenths (1/16 ). examples: BAR DIA 08 = 8/16 = 1/2" Diameter 16 = 16/16 = 1.0" Diameter 24 = 24/16 = 1-1/2" Diameter M Clamp and Lock Pin S Screw Lock Only C Diamond D Diamond R Round SSquare riangle V Diamond W rigon C Insert Shape

110 Boring Bar Nomenclature BORING BAR NOMeNCLAURe L C R 2 Boring Bar Style Insert Relief Angle Hand Insert Size F 0 End Cutting K 15 End Cutting L End and Side Cutting B C N P R Right Hand L Left Hand I.C. For equal sided inserts this indicates the inscribed circle (I.C.) in eighths (1/8 ). examples, 6 = 6/8 = 3/4" I.C. 4 = 4/8 = 1/2" I.C. 2.5 = 2.5/8 = 5/16" I.C. Swiss oolholders Boring Bars Q End Cutting U -3 End Cutting 3 X 5-5 Back Facing/Boring 109

111 INSeR HOLDING MeHOD OVeRVIeW Insert Holding Method Overview Overview Insert Holding Methods Boring Bars ANSI/ISO Screw-On Boring Bars Available with steel, carbide, or heavy metal shanks, ranging in size from 3/8 to 1 and coolant through the tool Designed to ISO-ANSI standards Uses ORX* insert holding screws Available with Anti-Vibration steel shanks Insert Screw Insert X-BAR Boring Bars Special dampener mechanism eliminates chatter Up to 6X L/D overhang (depth / bar diameter) Cost effective solution to carbide bars when deep hole boring Available in both coolant-through and non-coolantthrough Effectively rough bores deep holes Bars available with CCM, CM and PM style inserts Insert Screw Insert Sumitomo Design Boring Bars Styles available using negative inserts and 5, 7, 11 and 15 positive inserts For bores as small as.228 using the BSWJO design Available in steel or carbide shanks Various locking methods / unique Sumitomo designs 110

112 ANSI-ISO Boring Bars with through coolant ANSI-ISO BORING BARS Series: A-SCFP A-SCLC A-SCFP D 0 F A 0 K 0 Solid steel bar with coolant hole 10 C Boring Bars Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A06SCFPR2 CPM /8* S21.5 RX08 A08SCFPR2 A08SCFPL2 CPM /16-27 NP S21.5 RX08 A10SCFPR2 A10SCFPL2 CPM /8-27 NP S21.5 RX08 A12SCFPR3 CPM /8-27 NP S32.5 RX15 A16SCFPR3 CPM /4-18 NP S32.5 RX15 *hrough hole only. No threads. A-SCLC D 5 F A 5 K 0 Solid steel bar with coolant hole 5 C Sumitomo Cat. No. D C F K Min. A 7 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A06SCLCR2 A06SCLCL2 CCM /8* S21.5 RX08 A08SCLCR2 A08SCLCL2 CCM /16-27 NP S21.5 RX08 A10SCLCR2 A10SCLCL2 CCM /8-27 NP S21.5 RX08 A10SCLCR3 A10SCLCL3 CCM /8-27 NP S32.5 RX15 A12SCLCR3 A12SCLCL3 CCM /8-27 NP S32.5 RX15 A16SCLCR3 A16SCLCL3 CCM /4-18 NP S32.5 RX15 *hrough hole only. No threads. Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 111

113 ANSI-ISO BORING BARS Series: A-SCLP A-SDUP ANSI-ISO Boring Bars with through coolant A-SCLP D 5 F A Boring Bars 5 K 0 Solid steel bar with coolant hole 5 C Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A06SCLPR2 A06SCLPL2 CPM /8* S21.5 RX08 A08SCLPR2 A08SCLPL2 CPM /16-27 NP S21.5 RX08 A10SCLPR2 A10SCLPL2 CPM /8-27 NP S21.5 RX08 A10SCLPR3 A10SCLPL3 CPM /8-27 NP S32.5 RX15 A12SCLPR3 A12SCLPL3 CPM /8-27 NP S32.5 RX15 A16SCLPR3 A16SCLPL3 CPM /4-18 NP S32.5 RX15 *hrough hole only. No threads. A-SDUP 27 D 3 F A 3 K 0 55 C Solid steel bar with coolant hole Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right hand Left Hand Gage Insert Screw Wrench A06SDUPR2 A06SDUPL2 DPM /8* S21.5 RX08 A08SDUPR2 A08SDUPL2 DPM /16-27NP S21.5 RX08 A10SDUPR2 A10SDUPL2 DPM /8-27NP S21.5 RX08 A12SDUPR3 A12SDUPL3 DPM /8-27NP S32.5 RX15 A16SDUPR3 A16SDUPL3 DPM /4-18NP S32.5 RX15 *hrough hole only. No threads. Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 112

114 ANSI-ISO Boring Bars with through coolant ANSI-ISO BORING BARS Series: A-SDUC A-SDXP A-SDUC 27 D 3 F A 3 Sumitomo Cat. No. K 0 Solid steel bar with coolant hole 55 C Swiss Boring oolholders Bars D C F K Min. A 7 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A06SDUCR2 A06SDUCL2 DCM /8* S21.5 RX08 A08SDUCR2 A08SDUCL2 DCM /16-27 NP S21.5 RX08 A10SDUCR2 A10SDUCL2 DCM /8-27 NP S21.5 RX08 A12SDUCR3 A12SDUCL3 DCM /8-27 NP S32.5 RX15 A16SDUCR3 A16SDUCL3 DCM /4-18 NP S32.5 RX15 *hrough hole only. No threads. A-SDXP D L 25 F A 5 K Solid steel bar with coolant hole C Sumitomo Cat. No. D C F L K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A08SDXPR2 A08SDXPL2 DPM / /16-27 NP S21.5 RX08 A10SDXPR2 A10SDXPL2 DPM / /8-27 NP S21.5 RX08 A12SDXPR3 A12SDXPL3 DPM / /8-27 NP S32.5 RX15 A16SDXPR3 A16SDXPL3 DPM / /4-18 NP S32.5 RX15 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 113

115 ANSI-ISO BORING BARS Series: A-SFC A-SFP ANSI-ISO Boring Bars with through coolant A-SFC D 0 F A Boring Bars 0 0 K Solid steel bar with coolant hole C Sumitomo Cat. No. D C F K Min. A 7 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A08SFCR2 A08SFCL2 CM /16-27 NP S21.5 RX08 A10SFCR2 CM /8-27 NP S21.5 RX08 A12SFCR3 A12SFCL3 CM /8-27 NP S32.5 RX15 A16SFCR3 A16SFCL3 CM /4-18 NP S32.5 RX15 A-SFP D 0 F A 0 0 K Solid steel bar with coolant hole C Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A05SFPR1.8 A05SFPL1.8 PM /32* S21.5 RX08 A06SFPR2 A06SFPL2 PM /8* S21.5 RX08 A08SFPR2 A08SFPL2 PM /16-27 NP S21.5 RX08 A10SFPR2 A10SFPL2 PM /8-27 NP S21.5 RX08 A12SFPR3 A12SFPL3 PM /8-27 NP S32.5 RX15 A16SFPR3 A16SFPL3 PM /4-18 NP S32.5 RX15 *hrough hole only. No threads. Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 114

116 ANSI-ISO Boring Bars with through coolant ANSI-ISO BORING BARS Series: A-SVQB A-SVUB A-SVQB D 17 30' 32 30' F A 17 30' K 0 Solid steel bar with coolant hole 35 C Swiss Boring oolholders Bars Sumitomo Cat. No. D C F K Min. A 5 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A10SVQBR2 A10SVQBL2 VBM /8-27 NP S21.5 RX08 A12SVQBR2 A12SVQBL2 VBM /8-27 NP S21.5 RX08 A16SVQBR3 VBM /4-18 NP S32.5 RX15 A-SVUB D 3 47 F A C 3 K 0 Solid steel bar with coolant hole 35 Sumitomo Cat. No. D C F K Min. A 5 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A12SVUBR2 A12SVUBL2 VBM /8-27 NP S21.5 RX08 A16SVUBR3 A16SVUBL3 VBM /4-18 NP S32.5 RX15 A20SVUBR3 A20SVUBL3 VBM /4-18 NP S32.5 RX15 A24SVUBR3 A24SVUBL3 VBM /4-18 NP S32.5 RX15 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 115

117 ANSI-ISO BORING BARS Series: A-SWLP E-SCLC ANSI-ISO & ISO ANSI Carbide Shank Boring Bars with through coolant A-SWLP 5 D F A Boring Bars K Solid steel bar with coolant hole C Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench A06SWLPR2 A06SWLPL2 WPM /8* S21.5 RX08 A08SWLPR2 A08SWLPL2 WPM /16-27 NP S21.5 RX08 A10SWLPR2 WPM /8-27 NP S21.5 RX08 *hrough hole only. No threads. ISO-ANSI CARBIDE ShANk BORING BARS E-SCLC D 5 F A 5 K 0 5 C Solid carbide bar with fixed steel head and coolant hole Sumitomo Cat. No. D C F K Min. A 7 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench E06MSCLCR2 E06MSCLCL2 CCM * S21.5 RX08 E08RSCLCR2 E08RSCLCL2 CCM * S21.5 RX08 E10SCLCR3 E10SCLCL3 CCM * S32.5 RX15 E12SCLCR3 E12SCLCL3 CCM * S32.5 RX15 E16SCLCR3 E16SCLCL3 CCM * S32.5 RX15 *hrough hole only. No threads. Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 116

118 ANSI-ISO Carbide Shank Boring Bars with through coolant ANSI-ISO & ISO-ANSI CARBIDE ShANk BORING BARS Series: A-SWLP E-SCLC E-SFP D 0 F A 0 K 0 Solid carbide bar with fixed steel head and coolant hole C Swiss Boring oolholders Bars Sumitomo Cat. No. D C F K Min. A 11 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench E05SFPR1.8 E05SFPL1.8 PM S21.5 RX08 *hrough hole only. No threads. E-SFC D 0 F A C 0 K 0 Solid carbide bar with fixed steel head and coolant hole Sumitomo Cat. No. D C F K Min. A 7 Positive Bore Insert orx Right Hand Left Hand Gage Insert Screw Wrench E06SFCR2 E06SFCL2 CM * S21.5 RX08 E08SFCR2 E08SFCL2 CM * S21.5 RX08 E10SFCR2 E10SFCL2 CM * S21.5 RX08 E12SFCR3 CM * S32.5 RX15 E16SFCR3 CM * S32.5 RX15 *hrough hole only. No threads. Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 117

119 SUMIOMO XBAR -Bar Features & Benefits Special dampener mechanism eliminates chatter. Up to 6X L/D overhang (depth / bar diameter). Cost effective solution to carbide bars when deep hole boring. Available in both coolant-through and non-coolant-through Boring Bars Effectively rough bores deep holes. NEW negative X-Bars now available. Positive X-Bar expansion now includes bars for CC--, CP--, DC--, C--, P--, and VB-- style inserts. X-BAR echnical Information Good Chip Evacuation from new head design Anti-Chatter System - Eliminates Vibration Application Range Evacuates long chips Strong cross section to withstand high cutting forces Evacuates short chips Ribbed surface for maximum rigidity Unique structure of the X-Bar Vibration direction in cut he dampener resists vibration (Patent pending) Overhang length (L/D) New anti-vibration type Sumiurn X-Bar Steel shank Shank size ød (inch) Recommended Overhang / Shank Diameter (L/D) ELU, ESU, EMU (M class inserts) Chipbreakers ype of Boring Bar Steel shank -Bar Overhang (L/D) ELUW, Handed Wiper ("Wiper" style inserts) Steel shank -Bar Depth of cut (inches) Wiper Style Positive Inserts Handed Wiper ELU-W Feed rate (IPR) Handed Wiper ELUW Depth of cut (inches) M Class Positive Inserts 0 EMU (For roughing) ESU (For general) ELU (For finishing) Feed rate (IPR) EMU ESU ELU 118

120 -Bar SUMIOMO X-BAR Series: D-SCLC D-SCLP D-SDUC Sumiurn X-Bar Availability-POSIIVE D-SCLC θ Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Gage Insert D08RSCLCR2 D08RSCLCL2 D10SSCLCR3 D10SSCLCL3 D12SSCLCR3 D12SSCLCL3 D16SCLCR3 D16SCLCL3 D-SCLP 95 ød1 S L ød GAGE INSER CC Hardware Screw Wrench o CC-21.5 BFX02506N RX o CC-32.5 BFX0407N RX o CC-32.5 BFX0409N RX o CC-32.5 BFX0409N RX15 95 ød1 ød Swiss Boring oolholders Bars θ Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Gage Insert D10SSCLPR2 D10SSCLPL2 D12SSCLPR3 D12SSCLPL3 D16SCLPR3 D16SCLPL3 D/B-SDUC S L GAGE INSER CP Hardware Screw Wrench 0.770" " -5 o CP-21.5 BFX0256N RX " " -4 o CP-32.5 BFX0409N RX " " -2 o CP-32.5 BFX0409N RX15 93 ød1 ød e S L GAGE INSER DC Gage Sumitomo Cat. No. Dimensions Hardware Right Hand Left Hand Min. Bore D L S θ o Insert Screw Wrench *B06RSDUCR " 0.375" 8" 0.276" -8 o DC-21.5 BFX02506N RX08 D08RSDUCR2 D08RSDUCL " " -8 o DC-21.5 BFX02506N RX08 D10SSDUCR2 D10SSDUCL " " -6 o DC-21.5 BFX02506N RX08 D12SSDUCR3 D12SSDUCL " " -6 o DC-32.5 BFX0409N RX15 D16SDUCR3 D16SDUCL " " -6 o DC-32.5 BFX0409N RX15 *Non-coolant through Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 119

121 SUMIOMO X-BAR Series: D-SUC D-SUP D-SVUB D-SVZB -Bar D-SUC 93 ød1 ød Boring Bars D-SUP 93 ød1 ød S θ Gage Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Insert D08RSUPR2 D08RSUPL2 D10SSUPR2 D10SSUPL2 D12SSUPR2 D12SSUPL2 D16SUPR3 D16SUPL3 L GAGE INSER P Hardware Screw Wrench 0.600" " -7 o P-22 BFX0306A RX " " -4 o P-22 BFX0306A RX " " -2 o P-22 BFX0307A RX " " -2 o P-33 BFX0410A RX15 D-SVUB ød1 93 S S θ Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Gage Insert D08RSUCR2 D08RSUCL2 D10SSUCR2 D10SSUCL2 D12SSUCR3 D12SSUCL3 D16SUCR3 D16SUCL3 L GAGE INSER C Hardware Screw Wrench 0.600" o C-21.5 BFX02506N RX " o C-21.5 BFX02506N RX " o C-32.5 BFX0409N RX " o C-32.5 BFX0409N RX15 ød L GAGE INSER VB Gage Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Insert D10SSVUBR2 D10SSVUBL2 D12SSVUBR2 D12SSVUBL2 Hardware Screw Wrench 0.850" " -7.5 o VB-22 BFX02506N RX " " -7.5 o VB-22 BFX02506N RX08 D-SVZB ød1 ød 7.5 Gage Sumitomo Cat. No. Dimensions Right Hand Left Hand Min. Bore D L S θ o Insert D08RSVZBR2 - D10SSVZBR2 - S GAGE INSER L VB Hardware Screw Wrench 0.800" 0.500" " -7.5 o VB-22 BFX02506N RX " 0.625" " -7.5 o VB-22 BFX02506N RX08 120

122 Sumitomo Boring Bar Nomenclature SUMIOMO BORING BAR NOMENCLAURE SUMIOMO BORING BAR NOMENCLAURE 1 ype of Bar 3 Insert Shape 4 Bar Style Solid Steel Solid Carbide 2 B Clamping System C Boring Bars C Clamp Lock M Multiple Lock S Screw Clamp P Pin Lock B 1 S 2 C 3 L 4 O 5 R Insert Relief Angle 6 Hand of ool N P O *Varies R L 7 Bar Diameter 8 Insert I.C. Size he two-digit number represents the Bar Diameter in 1/16 of an inch increments. 06 = 3/8 24 = 1 1/2 42 = 2 5/8 08 = 1/2 26 = 1 5/8 44 = 1 3/4 10 = 5/8 28 = 1 3/4 46 = 1 7/8 12 = 3/4 30 = 1 7/8 48 = 3 14 = 7/8 32 = 2 16 = 1 34 = 2 1/8 18 = 1 1/8 36 = 2 1/4 20 = 1 1/4 38 = 2 3/8 22 = 1 3/8 40 = 2 1/2 I.C. Size in 1/8 inch increments. Under 1/4 I.C. Over 1/4 I.C. 2 = 5/16 2 = 1/4 5 = 5/32 3 = 3/8 6 = 3/16 4 = 1/2 5 = 5/8 6 = 3/4 7 = 7/8 8 = 1 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 121

123 SUMIOMO SEEL SHANK BORING BARS Series: BSCLO BSDJO Sumitomo Steel Shank Boring Bars BSCLO Series For Internal Boring MIN BORE B 5 Boring Bars θ S L H D GAGE INSER CPGM hese figures show right hand tools. Sumitomo Cat. No. BSCLOR/L 062 BSCLOR/L 082 BSCLOR/L 103 BSCLOR/L 123 SKD. R L Maximum overhang = 3 x D Dimensions Min. Bore B D L S H θ Shape CP CP Insert Size Screw BFX0305A BFX0407A Wrench RX10 RX15 BSDJO Series For Internal Boring MIN BORE B 3 S D GAGE INSER DCG θ L H hese figures show right hand tools. Sumitomo Cat. No. BSDJOR/L 062 BSDJOR/L 082 BSDJOR/L 102 BSDJOR/L 123 SKD. R L Maximum overhang = 3 x D Dimensions Min. Bore B D L S H θ Insert Shape Size Screw Wrench DC 21.5 BFX02506 RX08 DC 32.5 BFS0410 RX10 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 122

124 Sumitomo Steel Shank Boring Bars SUMIOMO SEEL SHANK BORING BARS Series: BSJO BSSKO BSWJO BSJO Series For Internal Boring MIN BORE B 2 θ S L H D GAGE INSER G Sumitomo Cat. No. BSJOR/L 065 BSJOR/L 066 BSJOR/L 062 BSJOR/L 082 BSJOR/L 102 BSJOR/L 123 BSJOR/L 163 SKD. R L Min. Bore B Maximum overhang = 3 x D BSSKO Series For Internal Boring hese figures show right hand tools. D Dimensions L S H θ MIN BORE B 15 Shape BG PG Insert Size Screw BFX0204A BFX0306A BFX0307A BFX0410A Wrench RX06 RX10 RX15 Swiss Boring oolholders Bars S D GAGE INSER SPGG322L θ L H hese figures show right hand tools. Sumitomo Cat. No. BSSKOR/L 083 BSSKOR/L 103 BSSKOR/L 123 BSSKOR/L 163 SKD. R L Min. Bore B Maximum overhang = 3 x D D Dimensions L S H θ Shape Insert Size Screw Wrench SP 32 BFX0307A RX10 BSWJO Series For Internal Boring MIN BORE B S 5 D GAGE INSER WBG521L.385 θ L hese figures show right hand tools. Sumitomo Cat. No. BSWJOR 035 Dimensions SKD. Min. Bore B D H L S θ l Insert Screw Wrench o WBG 52 L BHF0203 H015 Maximum overhang = 5 x D Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 123

125 SUMIOMO CARBIDE SHANK BORING BARS Series: CSCLO CSJO CSWJO Sumitomo Carbide Shank Boring Bars CSCLO Series For Internal Boring MIN BORE B θ S 5 L H D GAGE INSER CPG Boring Bars Sumitomo Cat. No. SKD. R L Min. Bore B Solid carbide bar with fixed steel head hese figures show right hand tools. Dimensions Insert D L S H θ Shape Size Screw Wrench CSCLOR/L 062 CSCLOR/L 082 CSCLOR/L Maximum overhang = 5 x D CP BFX0305A RX10 CP 32 BFX0407A RX15 CSJO Series MIN BORE B 2 For Internal Boring θ S D GAGE INSER G Solid carbide bar with fixed steel head L H hese figures show right hand tools. Sumitomo Cat. No. CSJOR/L 065 CSJOR/L 066 CSJOR/L 062 CSJOR/L 082 CSJOR/L 102 CSJOR/L 123 SKD. R L p Min. Bore B Maximum overhang = 5 x D D L Dimensions S H l θ Shape BG PG Insert Size Screw BFX0204A BFX0306A BFX0307A BFX0410A Wrench RX06 RX10 RX15 CSWJO Series 3 D For Internal Boring D θ L H GAGE INSER WBG 52 Solid carbide bar with fixed steel head Sumitomo Cat. No. SKD. Min. Bore B D H hese figures show right hand tools. Dimensions 124 L S θ l CSWJOR WBG 52 L o 1.18 CSWJOL WBG 52 R BFX0203A RX06 Maximum overhang = 5 x D Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts Insert Screw Wrench

126 Sumitomo echology Boring Bars SUMI-UFO ECHNOLOGY BORING BARS SUMI-UFO Boring Bars Nomenclature he SUMI-UFO bars feature a wider more rigid cross section for deeper cutting (up to 5 times with steel bars, up to 7 times with carbide bars) without chatter, an ultra high positive cutting edge for freer cutting and a larger chip groove for better chip flow. With these features, SUMI-UFO bars give you the ability to bore deeper holes with better surface finishes and improved chip control. Boring Bar Identification System 1 2 ype of Bar Solid Steel S Shank Diameter D Solid Carbide C 06 = 3/8 07 = 7/16 08 = 1/2 09 = 9/16 10 = 5/8 11 = 11/16 12 = 3/4 13 = 13/16 14 = 7/8 15 = 15/16 16 = 1 3 Bar C C mm Symbol (inch) mm (3) 80 F (4) 100 H (5) 125 K (6) 150 M (7) 180 Q (8) 200 R (10) 250 S (12) 300 (14) 350 U (15.75) 400 V (17.75) 450 W (19.7) 500 Y Special X 4 Clamping System C S Clamp Lock Screw Clamp P Pin Lock Swiss Boring oolholders Bars 5 06 S1 2 K3 S4 5 U6 B7 R8 59 Insert Shape 6 Bar Style 7 Insert Clearance 9 Insert I.C. Angle 5 15 L K 5 B 7 C 5 = 5/32 6 = 3/16 7 = 7/32 8 = 1/4 0 = 5/ F U 8 N P Hand of ool Q R L 125

127 f f f SUMI-UFO ECHNOLOGY BORING BARS Series: S-SCLC B-SCLC ype Sumitomo Steel Shank Boring Bars Finish-Medium Cut Boring Bars S-SCLC Steel Bottom Facing Fig. 1 Fig. 2 ød m Min. Bore Dia. ød m Min. Bore Dia. ød s ød s h : L 2 L 1 h : 0 L 2 L 1 Spare Parts 0 Holder Above figures show right hand tools. (For orx Holes) Min. Bore Shank Cat. No. Conventional Stock Dia. Dimensions (mm) Cat. No. Fig. Gage Insert Screw ightening Recommended orque Wrench R L ød m øds h L1 f L2 rε (N m) S08H-SCLC R/L03X CC 03X1 BFX S08H-SCLC R/L03X RX06 S08H-SCLC R/L04X CC 04X1 BFX0203N 0.5 S08H-SCLC R/L04X S08H-SCLC R/L S08H-SCLC R/L BFX02505N 1.1 Steel Right handed toolholders are applicable with left handed or neutral inserts. Left handed toolholders are applicable with right handed or neutral inserts. S10K-SCLC R/L S10K-SCLC R/L S12M-SCLC R/L S12M-SCLC R/L S16R-SCLC R/L S16R-SCLC R/L S20S-SCLC R/L S25-SCLC R/L CC CC 32.5 BFX02506N 1.5 RX08 BFX0407N 3.0 RX15 BFX0409N 3.4 RX15 B-SCLC Bottom Facing Antivibration ød m Min. Bore Dia. 95 ød s h : 0 L 1 Spare Parts L 2 Right handed toolholders are applicable with left handed or neutral inserts. Holder Left handed toolholders are applicable with right handed or neutral inserts. Above figures show right hand tools. Min. Bore Stock Dia. Dimensions (mm) Shank Cat. No. Gage R L ød m øds h L1 f L2 rε Insert B08H-SCLC R/L B10K-SCLC R/L CC 21.5 B12M-SCLC R/L Anti- B12M-SCLC R/L vibration B16R-SCLC R/L Screw Recommended ightening orque (N m) BFX02505N 1.1 BFX02506N 1.5 BFX0407N 3.0 (For orx Holes) Wrench B20S-SCLC R/L CC 32.5 BFX0409N 3.4 RX15 B25-SCLC R/L CC 43 BFX0511N 5.0 RX20 RX08 126

128 f f f Sumitomo Steel Shank Boring Bars SUMI-UFO SEEL SHANK BORING BARS Series: S-SCLC B-SCLC ype Finish-Medium Cut C-SCLC Carbide Bottom Facing Fig. 1 Fig. 2 ød m Min. Bore Dia. ød s 95 h Boring Bars ød m Min. Bore Dia. 95 ød s : 0 L 1 : L 1 h L 2 Spare Parts Holder Right handed toolholders are applicable with left handed or neutral inserts. (For orx Holes) Shank Cat. No. Min. Bore Conventional Stock Dia. Dimensions (mm) Cat. No. Fig. Gage Insert Screw ightening Recommended orque Wrench R ød m øds h L1 f L2 rε (N m) C04G-SCLC R03X1-05* C04G-SCLC R03X1-05* Q -15 C05H-SCLC R03X1-06* C05H-SCLC R03X1-06* Q CC 03X1 BFX RX06 C06 J -SCLC R04X1-07* C06 J -SCLC R04X1-07* Q -13 C07K-SCLC R04X1-08* C07K-SCLC R04X1-08* Q CC 04X1 BFX0203N 0.5 RX06 C08H-SCLC R C08H-SCLC R BFX02505N 1.1 Carbide C10K-SCLC R C10K-SCLC R C10K-SCLC R C10K-SCLC R CC21.5 RX08 BFX02506N 1.5 C12M-SCLC R C12M-SCLC R C12M-SCLC R C12M-SCLC R C16R-SCLC R C16R-SCLC R BFX0407N CC 32.5 C20S-SCLC R C20S-SCLC R BFX0409N 3.4 RX15 * Requires the separately sold sleeve. ø16 øds Sleeve Stock øds Applicable Holder HBB C04G-SCLC R03X1-05* HBB C05H-SCLC R03X1-06* HBB C06 J -SCLC R04X1-07* HBB C07K-SCLC R04X1-08* E-SCLC Carbide Oil Hole Bottom Facing ød m Min. Bore Dia. 95 ød s With oil hole : 0 L 2 L 1 h Spare Parts Holder Right handed toolholders are applicable with left handed or neutral inserts. Min. Bore Shank Cat. No. Conventional Stock Dia. Dimensions (mm) Gage Cat. No. R ød m øds h L1 f L2 rε Insert E08H-SCLC R E08H-SCLC R Carbide E10K-SCLC R E10K-SCLC R CC 21.5 with oil hole Screw Recommended ightening orque (N m) BFX02505N 1.1 (For orx Holes) Wrench RX08 BFX02506N 1.5 E12M-SCLC R E12M-SCLC R E16R-SCLC R E16R-SCLC R CC 32.5 BFX0407N 3.4 RX15 127

129 SUMI-UFO ECHNOLOGY BORING BARS Series: S-SUP S-SUB Sumitomo Steel Shank Boring Bars Boring Bars S-SUP Series For Internal Boring Sumitomo Cat. No. S06K-SUPR/L6 S06M-SUPR/L8 S08M-SUPR/L8 S10Q-SUPR/L8 S12S-SUPR/L8 S16-SUPR/L8 Maximum overhang = 5 x D MIN BORE B θ 93 S Steel shank bar hese figures show right hand tools. L H ØD GAGE INSER PG SKD. Dimensions Insert Screw R L Min. Bore D L H S l θ Shape Size Wrench B PG 63 BFY02205 RX PG 21.5 BFX PG 21.5 BFX PG 21.5 BFX02507 RX PG 21.5 BFX PG 21.5 BFX02507 S-SUB Series For Internal Boring MIN BORE B θ 93 S ØD L H GAGE INSER BG52 Steel shank bar hese figures show right hand tools. SKD. Dimensions Insert Sumitomo R L Min. Bore B D L H S l θ Shape Size Screw Wrench Cat. No. S06K-SUBR/L BG 52 BFX0204A RX06 Maximum overhang = 5 x D Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 128

130 Sumitomo Steel Shank Boring Bars SUMI-UFO SEEL SHANK BORING BARS Series: C-SUP C-SUB C-SUP Series For Internal Boring Sumitomo Cat. No. C06K-SUPR/L6 C06Q-SUPR/L8 C08R-SUPR/L8 C10S-SUPR/L8 C12S-SUPR/L8 SKD. R L Maximum overhang = 7 x D Min. Bore B D MIN BORE B L θ Dimensions H 93 S Solid carbide bar with fixed steel head hese figures show right hand tools. L S l θ H Shape ØD Insert Size Screw GAGE INSER PG Wrench PG 63 BFX0204A RX06 PG 21.5 BFX02507 PG 21.5 BFX02507 RX08 PG 21.5 BFX02507 PG 21.5 BFX02507 Replacement Head RH06SUPR/L6 RH06SUPR/L8 RH08SUPR/L8 RH10SUPR/L8 RH12SUPR/L8 Swiss Boring oolholders Bars C-SUB Series For Internal Boring MIN BORE B θ 93 S l ØD L H GAGE INSER BG52 Solid carbide bar with fixed steel head hese figures show right hand tools. Sumitomo Cat. No. SKD. R L Min. Bore B D L Dimensions H S l θ C06K-SUBR/L Maximum overhang = 7 x D Shape Insert Size Screw Wrench Replacement Head BG 52 BFX0204A RX06 RH06SUR/L5 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 129

131 f f f f f SUMI-UFO CARBIDE SHANK BORING BARS Series: S-SWUB C-SWUB ype Sumitomo Carbide Shank Boring Bars Small Hole Finishing Boring Bars S-SWUB Stop Boring Steel : ød m Min. Bore Dia. 93 Fig. 1 ød s L 1 h : Fig. 2 ød m Min. Bore Dia. ød s 93 0 L 2 L 1 h Spare Parts 0 Holder Right handed toolholders are applicable with left handed or neutral inserts. Left handed toolholders are applicable with right handed or neutral inserts. Above figures show right hand tools. Min. Bore Shank Cat. No. Conventional Stock Dia. Dimensions (mm) Fig. Gage Cat. No. R L ød m øds h L1 f L2 θ Insert S05H-SWUB R/L K BBPW-508 RK/LK* S08H-SWUB R/L BBPW-508 R/L Steel S08H-SWUB R/L BBPW-508 R/L08* S08H-SWUB R/L BBPW-608 R/L* S10K-SWUB R/L BBPW-610 R/L* S05H-SWUB R/L K needs adaptor sleeve (HBB516) * Product will be marked with ISO Cat. No. ø16 ø5.0 Screw Recommended ightening orque (N m) Sleeve (For orx Holes) Wrench WB 52 BFX0203N 0.5 RX06 WB 63 BFX02205N 0.5 RX06 Stock Adaptor sleeve is optional HBB 516 C-SWUB Stop Boring Carbide : ød m Min. Bore Dia : h : Fig. 2 ød m Min. Bore Dia. ød s 93 Fig. 1 Fig. 2 ød s ød m Min. Bore Dia. L 93 2 L L 2 ød s L 1 h h Spare L 1 Parts Holder Right handed toolholders are applicable with left handed or neutral inserts. Left handed toolholders are applicable with right handed or neutral inserts. Above figures show right hand tools. Stock Dimensions (mm) Conventional Cat. No. Min. Bore Dia. Shank Cat. No. Fig. R L ød m øds h L1 f L2 θ C05H-SWUB R/L K WBPW-508 RK/LK* Carbide C08K-SWUB R/L WBPW-508 R/L C05H-SWUB R/L K needs adaptor sleeve (HBB516) * Product will be marked with ISO Cat. No. ø16 ø5.0 Gage Insert Screw ightening Recommended orque Wrench (N m) WB 52 BFX0203N 0.5 RX06 Sleeve (For orx Holes) Stock Adaptor sleeve is optional HBB 516 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 130

132 f Sumitomo Steel Shank Boring Bars SUMI-UFO SEEL SHANK BORING BARS Series: S-SWUP ype Small Hole Finishing S-SWUP Stop Boring Steel ød m Min. Bore Dia. 93 ød s Swiss Boring oolholders Bars : L 1 h Spare Parts 5 Holder Right handed toolholders are applicable with left handed or neutral inserts. Left handed toolholders are applicable with right handed or neutral inserts. Above figures show right hand tools. Stock Dimensions (mm) Shank Steel Insert Coated: Cermet: -11 Relief M-Class WPM LB Stock Min. Bore Dia. Cat. No. R L ød m øds h L1 f L2 rε S12M-SWUP R/L S16Q-SWUP R/L S16Q-SWUP R/L S20R-SWUP R/L AC820P AC830P AC6030M AC6040M 1500Z 3000Z 1500A Inscribed circle Dimensions (mm) Cat. No. WPM N-LB WPM N-LB L 2 hickness Nose Radius Gage Insert Screw Recommended ightening orque (N m) (For orx Holes) Wrench WP 1102 BFX02505N 1.1 RX08 WP 1603 BFX0407N 3.4 RX15 Note: For right-handed boring bars, please use left-handed or neutral inserts. For left-handed boring bars, please use right-handed or neutral inserts 131

133 f SUMIOMO CBN SOLID CARBIDE BORING BARS Series: BNBR ype Sumitomo CBN Solid Carbide Boring Bars Boring Bars Small Hole Finishing BXBR Stop and hrough Boring Characteristics Economical, two-cornered insert. Maximum boring depth 5D (5 times the shank diameter) Useable at any desired overhang. Shank size = min. bore diameter for easy selection. (Available from ø2 mm to ø5 mm in 0.5 mm increments.) KBMX ype cutting edge used, no breaker versions also available in stock. Min. Bore Dia. ødm e L3 h øds rε L1 L2 0 Brazed Boring Bar Catalog Number Figure shows tool with breaker. *Min. Bore Stock Dia. Dimensions (mm) ACZ150 ød m øds h L1 f L2 L3 e rε Applicable Sleeve BXBR 02005R HBX 2016 BXBR 02020R HBX 2016 BXBR 02505R HBX 2516 BXBR 02520R HBX 2516 BXBR 03005R HBX 3016 BXBR 03020R HBX 3016 BXBR 03505R HBX 3516 BXBR 03520R HBX 3516 BXBR 04005R HBX 4016 BXBR 04020R HBX 4016 BXBR 04505R HBX 4516 BXBR 04520R HBX 4516 BXBR 05005R HBX 5016 BXBR 05020R HBX 5016 BXBR 02005R-NB HBX 2016 BXBR 02020R-NB HBX 2016 BXBR 02505R-NB HBX 2516 BXBR 02520R-NB HBX 2516 BXBR 03005R-NB HBX 3016 BXBR 03020R-NB HBX 3016 BXBR 03505R-NB HBX 3516 BXBR 03520R-NB HBX 3516 BXBR 04005R-NB HBX 4016 BXBR 04020R-NB HBX 4016 BXBR 04505R-NB HBX 4516 BXBR 04520R-NB ød s HBX 4516 BXBR 05005R-NB HBX 5016 BXBR 05020R-NB HBX 5016 With Breaker No Breaker * Boring depth L3 or less. ød s ø ø Adaptor Sleeve Cat. No. Dimensions (mm) Stock øds Applicable Bar HBX BXBR 020SSR(-NB) HBX BXBR 025SSR(-NB) HBX BXBR 030SSR(-NB) HBX BXBR 035SSR(-NB) HBX BXBR 040SSR(-NB) HBX BXBR 045SSR(-NB) HBX BXBR 050SSR(-NB) * BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used. Please see page 133 for more information regarding HBX Spare Parts (For sleeve) Screw Setting Screw Wrench Applicable Sleeve BFX0409N B06035 RD15 HBX * Adaptor sleeve is optional 132

134 Sumitomo Solid Carbide Boring Bars SUMIOMO CBN SOLID CARBIDE BORING BARS Series: BNBX SJB ype BNBX Small Hole Brazed Boring Bar Catalog No. BN250 BN700 BN2000 BN7000 Min. Boring Dia. Dimensions (mm) ød H L R Applicable Adapter Sleeve ød (mm) BNBX020R HBX BNBX025R HBX øds BNBX030R HBX BNBX035R HBX BNBX040R HBX BNBX045R HBX BNBX050R HBX BNBX055R HBX BNBX060R HBX BNBX065R HBB6516 ø16 øds 6.5 BNBX070R HBB BNBX075R HBB BNBX080R HBB NOE: BNBX bars can be used with HBB type sleeves, however, HBX type sleeves are recommended for bars below ø6mm = Worldwide Warehouse Item ø16 Adapter Sleeve Hardware Screw Setting Screw Wrench Applicable Sleeve BFX0409N B06035 RD15 HBX - B0404 H020 HBB Boring Bars SUMIBORON Mini Boring Bars SJB Series Jig Boring ools B D hese figures show Goodright hand tools. L Sumitomo Cat. No. SJB2416 SJB2420 SJB2424 SJB2432 SJB2440 = USA stocked item Sumitomo Cat. No. SJB0804 SJB0805 SJB0806 SJB0808 SJB1006 SJB1008 SJB1010 SJB1012 SJB1015 H = Worldwide Warehouse item Recommended Cutting Conditions Rotating speed Depth of cut Feed rate (f) 800 rpm, or more 001~.012 in./ per side.001~.004 in. IPR Dimensions (mm) ød ød L l Low speed may cause chattering and chipping on the cutting edge Excessive depth of cut may cause larger tool deflection resulting in deterioration of bore size Dimensions (Inches) Min. Bore B D L l NOE Grade BN250 Grade BN250 { Bad Good Good Revolution Direction Either rotate the tool when removing or pull the tool away from work piece. H H H H H H H H H Not Revolving 133

135 SUMIOMO CBN SOLID CARBIDE BORING BARS Series: BNB BNC BNZ ype CBN Boring Series Solid carbide shank and head adds rigidity. Max. overhang, L = 5 x D Minimal bar deformation produces excellent boring accuracy. Minimal vibration produces a superior surface finish. Sumitomo CBN Solid Carbide Boring Bars α Min. Bore ØB 2 D L H Holder Shank Size ød (in) Stable Performance Area Steel Shank Carbide Shank BNB520R BNB516R BNB512R Chattering Area BNB508R Holder Over Hang (in) Boring Bars BNB-ype For Blind Hole hrough Hole Sumitomo Cat. No. Dimensions Hardware Insert Min. Right Hand Bore øb D L H αº Clamp Clamp Wrench Nut I.C. hick Screw.394".315" 5.5".275" 9 BNB BNB508R (10mm) (8mm) (140mm) (7mm) W2 BH0306 BNB512R.591".472" 6.3".433" 6 BNB (15) (12) (160) (11) BNBC W4 H BNB516R.787".630" 7".551" (20) (16) (180) 5 (14) BH0308 BNB BNB520R.984".787" 7".709" W7 (25) (20) (180) 4 (18) Cat. No. BGE52- * BNB boring bars are 100% solid carbide (head and shank). BNC-ype For Boring and Facing Sumitomo Cat. No. Dimensions Hardware Insert Min. Right Hand Clamp Bore øb D L H αº Clamp Wrench Nut I.C. hick Cat. No. Screw.394".315" 5.5".275" BNB BNC508R (10mm) (8mm) (140mm) (7mm) 9 W2 BH0306 BNC510R.472".394" 5.5".35" BNB (12) (10) (140) (9) 8 W4 NU- BNC512R.591".472" 6.3".43" (15) (12) (160) 6 BNBC (11) H CCGE62- BNB BNC516R.787".630" 7".551" BH0308 (20) (16) (180) (14) 5 W7 BNC520R (25) (20) (180) (18) 4 * BNC boring bars are 100% solid carbide (head and shank). BNZ-ype For General Facing Sumitomo Cat. No. Cat. Number BNZ606R BNZ608R BNZ610R BNZ612R BNZ616R BNZ620R Stock H H H H H H Min. Bore ødm Dimensions (mm) øds h L θº q ødm Min. Bore Dia. 5 øds L1 h Adapter Sleeve for BNZ type ø16 øds Sleeve Stock ød s Applicable Holder HBB BNZ 606R HBB BNZ 608R H = Worldwide Warehouse item = USA stocked item = New Product Arriving January

136 Sumitomo Solid Carbide Boring Bars SUMIOMO CBN SOLID CARBIDE BORING BARS Series: BSME ype SUMIBORON Characteristics Achieves the minimum bore diameter of ø2.5mm in the boring of hardened steel. Achieves high-precision cutting edge positioning thanks to the newly-developed clamp mechanism Expands the range of small hole boring to achieve more highefficiency machining requiring no grinding. Brazed BSME: Applicable to bore diameters ranging from ø2.5 to 5.0mm SEXC with indexable insert: Applicable to bore diameters ranging from ø4.0 to 6.0mm Boring Bars BSME General/Facing Fig. 1 Fig. 2 Min. Bore Dia. ød m Min. Bore Dia. ød m ød1 ød1 O f L 2 L 1 øds f O L 2 L 1 øds Brazed Boring Bar Min. Bore Stock Dia. Dimensions (mm) Cat. No. BN2000 R L ød m øds ød1 L1 f L2 O BSME R/L25020D2S BSME R/L25020D3S BSME R/L25020D4S BSME R/L30020D2S BSME R/L30020D3S BSME R/L30020D4S BSME R/L35020D2S BSME R/L35020D3S BSME R/L35020D4S BSME R/L40020D2S BSME R/L40020D3S BSME R/L40020D4S BSME R/L45020D2S BSME R/L45020D3S BSME R/L45020D4S BSME R/L50020D2S BSME R/L50020D3S BSME R/L50020D4S Adaptor Sleeve ø20 ød s he BSME ype needs adapter sleeve HBSM6020 (sold separately). Adaptor sleeve is optional Alignment Jig* Fig. 1 2 Applicable Sleeve HBSM6020 Newly Developed Clamp Mechanism Achieving high-precision cutting edge positioning with a combination of a tapered ended tool/holder and a sleeve with an internal stopper pin. (Common to BSME and SEXC ypes.) Setting Screw Cat. No. Stock L 1 Dimensions (mm) øds L1 Setting Screw Wrench Cat. No. Stock Brazed Boring Bar/Holder apered Rear End HBSM B0506 H025 AFBSM60 Sleeve Stopper Pin * his jig is used for centering sleeves when setting them into holders. 135

137 Boring Bars SUMIOMO CBN SOLID CARBIDE BORING BARS Series: SEXC ype Insert SUMIBORON SEXC General/Facing Holder : Min. Bore Dia. ød m 10 Cat. No. Min. Bore Stock Dia. Dimensions (mm) R L ød m øds ød1 L1 f L2 rε E06D2-SEXC R/L03-04P E06D3-SEXC R/L03-04P E06D2-SEXC R/L03-05P E06D3-SEXC R/L03-05P E06D2-SEXC R/L03-06P E06D3-SEXC R/L03-06P f L 2 Adaptor Sleeve Sumitomo CBN Solid Carbide Boring Bars ød1 L 1 øds Sleeve HBSM6020 Spare Parts Recommended Clamp Bolt ightening orque (N m) MIB1.6-2 MIB MIB1.6-3 Wrench 0.2 SDBSM he SEXC ype needs adapter sleeve HBSM6020 (sold separately). Alignment Jig* ø3.31 O 7 ø20 ød s 75 Cat. No Stock BN2000 BN7000 Dimensions (mm) Nose Radius U 2NU-ECXA 030X02LE 0.2 2NU-ECXA 030X02LF 0.2 LE: Honed Edge, LF: Sharp Edge Application Range Cat. No. Stock L 1 Dimensions (mm) øds L1 Setting Screw Wrench HBSM B0506 H025 Adaptor sleeve is optional Recommended Cutting Conditions Cat. No. AFBSM60 Stock * his jig is used for centering sleeves when setting them into holders. Hole Precision Indexable ype BSME ype Brazed ype SEXC ype Spindle Speed n Above 2,000min -1 at the cutting edge in low-speed May cause chattering or chipping machining. Depth-of-cut a p 0.01 to 0.15mm Excessive cutting depth causes deformation of the tool, which consequently leads to dimensional accuracy deterioration. Good Max. Work Diameter (mm) Application Example Hardened Alloy Steel Valve Component BSME he BSME type provides stable machining and a tool life that is over 2 times longer than our competitors CBN tools. Feed Rate f 0.01 to 0.10mm/rev Bearing Steel Small Automotive Component SEXC he SEXC type provides drastically reduced tool costs and a tool life that is 1.5 times longer than our competitors brazed CBN tools. Indexable ype BSME 1,700 pcs Brazed ype SEXC 1,500 pcs ø5.0 Comp. CBN ool 600 pcs ø4.0 Comp. Brazed CBN ool 1,000 pcs ,000 1,500 2, ,000 1,500 Output (pcs) Output (pcs) Work Material:Hardened Alloy Steel Valve Component (Automotive Component) ool:bsme R50020D2S6 Grade:BN2000 Cutting Conditions:v c=135m/min(7,500min -1 ) f=0.02mm/rev a p=0.10mm Dry Work Material:Bearing Steel Small Automotive Component(60HRC) Holder:E06D2-SEXC R/L03-04P Insert:2NU-ECXA 030X02LF(BN2000) Cutting Conditions:v c=50m/min(4,000min -1 ) f=0.02mm/rev a p=0.02mm Wet 136

138 Sumitomo Solid Carbide Boring Bars SUMIOMO PCB SOLID CARBIDE BORING BARS Series: DABB-C DABB-N ype SUMIDIA DABB-C Stop, hrough and Back Chamfer Min. Bore Dia. ødm 5 ød s Boring Bars 50 O h L 1 Brazed Bite Cat. No. Min. Bore Stock Dia. Dimensions (mm) DA2200 ød m øds h L1 rε Applicable Sleeve DABB 025CR HBB 2516 DABB 035CR HBB 3516 DABB 045CR HBB 4516 DABB 060CR HBB 616 DABB-N Stop, hrough and Necking Min. Bore Dia. ødm 25 ød s 25 O h Brazed Bite Cat. No. Min. Bore Stock Dia. Dimensions (mm) DA2200 ød m øds h L1 rε Applicable Sleeve DABB 025NR HBB 2516 DABB 035NR HBB 3516 DABB 045NR HBB 4516 DABB 060NR HBB 616 L 1 Spare Parts Adaptor Sleeve ø16 ød s Cat. No. Stock ød s (mm) HBB HBB HBB HBB (For Hexagonal Holes) Setting Screw Wrench B 0404 H

139 138

140 GROOVING & CU-OFF OOLHOLDERS Pages hreading, Grooving, & Cut-Off Holders HREaDING, GROOVING, & CU-OFF PaGES Grooving oolholders SumiNotch Grooving oolholders & Bars SGI Grooving oolholders Cut-off oolholders

141 GROOVING OOLHOLDERS & BORING BaRS Grooving Series: GNDM GNDL ype GND Grooving oolholders & Boring Bars External Multi-purpose Small ools ype (Grooving, urning & Copying) a GNDM r External L External Grooving (Small ools) 1 f e w L 2 b Spare Parts hreading, Grooving, & Cut-Off Holders Holder Cat. No. h1 Above figures show right hand tools Stock Dimensions (mm) Grooving Width Max. Grooving R L h b L 1 f L 2 e W h Depth(mm) a r Gage Insert GNDM R/L1616JX (16) GCM N GF GNDM R/L1616JX (16) GCM 20 - GNDM R/L1616JX (16) GCM 30 - Cap Screw Recommended ightening orque (N m) Wrench BX LH040 External Grooving / Cut-Off Small ools GNDL External Grooving (Small ools) External Fig. 1 f e h1 w ar L 3 L 1 h b Fig. 2 e f w h1 ar L 2 L 1 b h L 2 h2 Above figures show right hand tools Spare Parts Work Material Carbon Steel/ Alloy Steel Stainless Steel Cast Iron Exotic Alloy Grade AC830P AC520U AC530U AC830P AC520U AC530U AC425K AC520U AC530U AC520U AC530U Cutting Speed Vc (m/min) Feed Rate (mm/rev) MG ML RG Breaker Grooving/ Cut-off Grooving Widths W(mm) Holder Cat. No. Select holders & inserts with same grooving widths (w). Stock Dimensions (mm) Grooving Width Max. Grooving R L h b L 1 f h 1 h 2 L 2 L 3 e W MG ML GG GL GF RG CG Breaker Feed Rate f (mm/rev) urning Grooving Widths W(mm) Depth(mm) a r Gage Insert Depth of Cut a p (mm) Feed Rate f (mm/rev) Fig. Cap Screw Depth of Cut a p (mm) Recommended ightening orque (N m) GNDL R/L1010JX (10) GCM N GF GNDL R/L1010JX (10) GCM N GF GNDL R/L1010JX (10) GCM 20-1 BFX0412N 3.0 L15-10 GNDL R/L1010JX (10) GCM 30 - GNDL R/L1212JX (12) GCM N GF GNDL R/L1212JX (12) GCM N GF GNDL R/L1212JX (12) GCM 20-1 BFX0412N 4.0 L15-10 GNDL R/L1212JX (12) GCM 30 - GNDL R/L1616JX (16) GCM N GF GNDL R/L1616JX (16) GCM 20-2 BX LH040 GNDL R/L1616JX (16) GCM 30 - Feed Rate f (mm/rev) Depth of Cut a p (mm) Wrench 140

142 Grooving oolholders GROOVING OOLHOLDERS & BORING BaRS Grooving GND Inserts Fig. 1 Fig. 2 Multi-Purpose/General Feed MG Chipbreaker Multi-Purpose/Low Feed ML Chipbreaker Grooving/General Feed GG Chipbreaker Grooving/Low Feed GL Chipbreaker Profiling/General Feed RG Chipbreaker Light Cutting Deep Grooving Cut Off ype Multi function (traversing) Profiling Cut-off (Handed) ype GF ype General Feed GG ype Low Feed GL ype General Feed MG ype Low Feed ML ype General Feed RG ype CG-05 ype : Worldwide Warehouse Item Coated Carbide Dimensions (inch) Cat. No. S P K W rɛ l Seat S ac520u ac530u ac830p ac425k GCMN GF GCMN GF GCMN2002-GG GCMN2094R0.5-GG GCMN3002-GG GCMN3004-GG GCMN3125R0.5-GG GCMN2002-GL GCMN2094R0.5-GL GCMN3002-GL GCMN3125R0.5-GL GCMN3004-MG GCMN3125R1.0-MG GCMN3002-ML GCMN3125R0.5-ML GCMN3015-RG GCMN3125-RG Cat. No. Coated Carbide S P K ac520u ac530u ac830p ac425k R L R L R L R L Dimensions (inch) W rɛ l Seat S GCM_2002-CG GCM_3002-CG Fig. 1 2 Fig. 1 hreading, Grooving, & Cut-Off Holders 141

143 f f f GROOVING OOLHOLDERS & BORING BaRS Grooving Series: GWC ype Grooving oolholders hreading, Grooving, & Cut-Off Holders Characteristics of GWC Series Similar insert can be use for both external and internal grooving Full range of insert grades to cover a wide range of work materials available: Coated Carbide: AC530U Uncoated Carbide: H1 Coated Cermet: 3000Z Cermet :1500A/1200A SUMIBORON: BN2000/BN250 SUMIDIA: DA2200 A wide variation of grooving widths from 0.33mm to 4.8mm Insert with Chipbreaker, Sumiurn B-Groove, are now stocked Customers can modify the grooving width, nose radius and rake angle according to their own requirements using the grooving insert blanks (* Sumitomo Electric Hardmetal also accepts special orders.) External Shallow Grooves GWC External Grooving External w Rake Angle : R Fig. 1 Fig. 2 Fig L 1 b w 2 Rake Angle : R 17 b w L 1 Rake Angle : R L 1 5 b h1 h h h1 h 16 h1 17 Note 1: Refer to insert table on F5 for a dimensions. Note 2: Figures show right hand tools. Spare Parts Holders Right handed holders are applicable with right handed inserts. Cat. No. Stock Dimensions (mm) Grooving Width (mm) Max. Grooving * Group Fig. Screw ightening Recommended orque Spanner Clamp Double R L h b L1 f h1 w Depth (mm) No. (N m) Screw Spanner GWC R/L to to GWC R/L to to BFX0409N 3.4 RX GWC R/L to to GWC R/L to to GWC R/L to to BFX0409N 3.4 RX15 CCM6B L/R WB6-20/L L20 GWC R/L to GWC R/L to GWC R/L to GWC R/L to BFX0511N 5.0 RX20 CCM8U L/R WB8-22/L L27 GWC R/L to GWC R/L to * Refer to pages F6, F7, and F8 for applicable GA type inserts. Select applicable inserts for the holders by using matching group numbers. 142

144 Insert Indexable Inserts for External & Internal Grooving GROOVING OOLHOLDERS & BORING BaRS Grooving Series: GA ype ød : w ±0.025 O O Cat. No. Coated Carbide Carbide Coated Cermet Cermet SUMIBORON SUMIDIa Grooving Max. Grooving Dimensions (mm) (add E to the end of the Cat. No. ac530u H1 3000Z 1500a BN2000 Da2200 Width (mm) Depth (mm) for 1500a grades) R L R L R L R L R L R L w External Internal a rε ød s Ga R/L3033(E) Ga R/L3050(E) Ga R/L3075(E) 0.75 Ga R/L3095(E) 0.95 Ga R/L3100(E) 1.00 Ga R/L3110(E) 1.10 Ga R/L3125(E) 1.25 Ga R/L3135(E) 1.35 Ga R/L3145(E) 1.45 Ga R/L3150(E) 1.50 Ga R/L3165(E) 1.65 Ga R/L3175(E) 1.75 Ga R/L3185(E) 1.85 Ga R/L3200(E) 2.00 Ga R/L3220(E) 2.20 Ga R/L3230(E) 2.30 Ga R/L3250(E) 2.50 Ga R/L3265(E) 2.65 Ga R/L3270(E) 2.70 Ga R/L3280(E) 2.80 Ga R/L4125(E) 1.25 Ga R/L4145(E) 1.45 Ga R/L4150(E) 1.50 Ga R/L4165(E) 1.65 Ga R/L4175(E) 1.75 Ga R/L4185(E) 1.85 Ga R/L4200(E) 2.00 Ga R/L4220(E) 2.20 Ga R/L4230(E) 2.30 Ga R/L4250(E) 2.50 Ga R/L4265(E) 2.65 Ga R/L4270(E) 2.70 Ga R/L4280(E) 2.80 Ga R/L4300(E) 3.00 Ga R/L4320(E) 3.20 Ga R/L4330(E) 3.30 Ga R/L4350(E) 3.50 Ga R/L4370(E) 3.70 Ga R/L4390(E) 3.90 Ga R/L4400(E) 4.00 s a ø12.70 θ w ± for 1500A/ 1200A * Group No * * Grade Cutting Edge P Coated Carbide AC530U Honing 15 Carbide H1 Sharp 25 Coated Cermet 3000Z Honing 15 Cermet 1500A Sharp A Sharp 10 SUMIBORON BN2000 Negative Land 5 BN250 Negative Land 5 SUMIDIA DA2200 Sharp 15 * For rake angle when fitted on the holder, refer to page F * * Ga R/L4410(E) Ga R/L4420(E) Ga R/L4430(E) 4.30 * Ga R/L4440(E) Ga R/L4450(E) 4.50 Ga R/L4480(E) * Refer to pages F4, F5 for applicable holders GWC, GWCS and GWCI types. Select applicable inserts for the holders by using matching group numbers. * 1: SUMIBORON, SUMIDIA is a = 4.4 (4.0) * 2: SUMIBORON is rε = 0.2, SUMIDIA is rε = 0.1 r ε s Above figures show right hand tools. a hreading, Grooving, & Cut-Off Holders

145 GROOVING OOLHOLDERS & BORING BaRS SUMINOCH Series: SS A-SE SumiNotch Grooving oolholders SUMINOCH GROOVING OOLHOLDERS SS Series D F 45 H A hreading, Grooving, & Cut-Off Holders 3 E C B R L Sumitomo Cat. No. Gage Insert A B C D D E F H Right Left Hand Hand Clamp 45 Right Hand Left Hand R.H. L.H. H Clamp Clamp Screw SSR-82V SSL-82V SG-2R SG-2L D F-74 F-75 S-310 F A SSR-102B SSL-102B SG-2R SG-2L F-74 F-75 S-310 H SSR-122B SSL-122B SG-2R SG-2L F-74 F-75 S-310 SSR-162C SSL-162C SG-2R SG-2L E F-74 F-75 S-310 C SSR-123A SSL-123A SG-3R SG-3L BF72 F-73 S-412 SSR-123B SSL-123B SG-3R SG-3L F72 F-73 S-412 SSR-163C SSL-163C SG-3R SG-3L B F72 F-73 S-412 SSR-163D SSL-163D SG-3R SG-3L F72 F-73 S-412 SSR-853D SSL-853D SG-3R SG-3L F72 F-73 S-412 SSR-203D SSL-203D SG-3R SG-3L F72 F-73 S-412 SUMINOCH GROOVING BORING BaRS a-se Series D 3 0 F C A R L Sumitomo Cat. No. Gage Insert D C F Min. A Right Left Bore Hand Hand Clamp Right Hand Left Hand R.H. L.H. Clamp Clamp Screw A08-SER2 A08-SEL2 SG-2R SG-2L /4-18 NP F-74 F-75 S-310 A10-SER2 A10-SEL2 SG-2R SG-2L /4-18 NP F-74 F-75 S-310 A12-SER2 A12-SEL2 SG-2R SG-2L /4-18 NP F-74 F-75 S-310 A16-SER2 A16-SEL2 SG-2R SG-2L /4-18 NP F-74 F-75 S-310 A16-SER3 A16-SEL3 SG-3R SG-3L /4-18 NP F72 F-73 S-412 A20-SER3 A20-SEL3 SG-3R SG-3L /4-18 NP F72 F-73 S-412 A24-SER3 A24-SEL3 SG-3R SG-3L /4-18 NP F72 F-73 S-412 Note: Right-hand boring bars use left-hand inserts. Left-hand boring bars use right-hand inserts. 144

146 SumiNotch Grooving oolholders & Boring Bars GROOVING OOLHOLDERS & BORING BaRS SUMINOCH Series: SG SG-CB W R 3 O B E Gage Dia. A USA Stocked Item Worldwide Warehouse Item p USA Limited Availability Item SUMINOCH GROOVING INSERS Left SG Coated CBN EH520V BN250 BN350 W ±.001 R Dimensions (in) E ±.001 A B Gage Dia. Right SG Coated CBN SG-2031L / SG-2031R SG-2041L / SG-2041R SG-2047L / SG-2047R SG-2058L / SG-2058R SG-2062L / SG-2062R SG-2094L / SG-2094R SG-2125L / SG-2125R SG-3047L / SG-3047R SG-3062L / SG-3062R SG-3072L / SG-3072R SG-3088L 8.005/ SG-3088R SG-3094L / SG-3094R SG-3097L / SG-3097R SG-3105L / SG-3105R SG-3110L / SG-3110R SG-3122L / SG-3122R SG-3125L / SG-3125R SG-3142L / SG-3142R SG-3156L / SG-3156R SG-3178L / SG-3178R SG-3185L / SG-3185R SG-3189L / SG-3189R EH520V BN250 BN350 hreading, Grooving, & Cut-Off Holders Left SG-CB Coated EH520V W ±.001 R Dimensions (in) E ±.001 A B Gage Dia. Right SG-CB SG-2047L-CB / SG-2047R-CB SG-2062L-CB / SG-2062R-CB SG-2078L-CB / SG-2078R-CB SG-2094L-CB / SG-2094R-CB SG-2125L-CB / SG-2125R-CB SG-3047L-CB / SG-3047R-CB SG-3062L-CB / SG-3062R-CB SG-3072L-CB / SG-3072R-CB SG-3078L-CB 8.005/ SG-3078R-CB SG-3088L-CB / SG-3088R-CB SG-3094L-CB / SG-3094R-CB SG-3125L-CB / SG-3125R-CB SG-3189L-CB / SG-3189R-CB RECOMMENDED RUNNING CONDIIONS Material Speed Feed Rate (SFM) (in/rev) free-machining carbon alloys plain carbon steels Steels alloy steels HB alloy steels HB martensitic/ferritic stainless steel Stainless Steels austenitic stainless steel gray cast iron HB Cast Iron gray cast iron HB alloy/ductile irons high temp alloys HB High emperature Alloys high temp alloys HB titanium alloys i 6AI-4V free-machining aluminum alloys Non-Ferrous Materials copper/zinc/brass non-metallics Coated EH520V 145

147 f GROOVING OOLHOLDERS & BORING BaRS Grooving Series: SGI ype SGI Grooving oolholders Internal Grooving hreading, Grooving, & Cut-Off Holders SGI Internal Grooving Internal ød m Min. Bore w 2 L 2 ød s L 1 h Spare Parts Holders Cat. No. Stock Dimensions (mm) Min. Grooving Width (mm) Max. Bore Grooving Depth øds h L1 f L2 (mm) w (mm) SGI R * 0.50 to 2.00 SGI R * SGI R to 2.00 SGI R SGI R to 2.00 SGI R Gage Insert Screw Spanner GIL3SSS BFX02506NS R08 GIL5SSS GIL6SSS BFX0307NS R10 *Maximum grooving depth is 0.5mm when GIL3050 is set. Inserts a O w O ød Cat. No. Coated Carbide Dimensions (mm) acz150 w a rε ød GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L GI L Holder SGI R08 SGI R10 SGI R12 SGI R14 SGI R16 SGI R20 146

148 SC Cut-Off Cut-Off Cut-off Grooving oolholders Fig.1 Fig f L 1 L 2 b 1.5 f GROOVING OOLHOLDERS & BORING BaRS Cut-Off ools Series: SC ype L 1 L 2 Spare Parts h1 h h1 b h Characteristics Holders (Right Hand) Above figures show right hand tools. Cat. No. Stock Dimensions (in/mm) h b L1 f h1 L2 Gage Insert Fig. Screw Spanner SCR SCR CR12 SCR SC R SC R SC R SC R SC R SC R Holders (Left Hand) SCL SCL SCL SC L SC L SC L SC L SC L SC L New clamping system New clamping system makes it possible to change corners by only loosening the screw from the back. High quality surface finish Excellent chip removal with good surface finish even at the centre of the end face. 218 C R05 C R12 C R16 C L05 C L12 C L16 CR12 (-NB) (-NB) (-NB) (-NB) (-NB) (-NB) Design New screw with spanner head at both ends makes it possible to change inserts from Sharp cutting edge with the back arc-shaped breaker minimises cutting force with good chip removal ability BFX04108L BFX04108R RX08 RX08 New clamping system makes it possible to change comers by only loosening the screw hreading, Grooving, & Cut-Off Holders Stable and long tool life PVD-coated grade AC530U provides stability and longer tool life. Maximum Cut-off Diameter ø5/ø12/ø16 Grooving Width 0.5/1.0/1.5/2.0mm Corner R 0.05/0mm Lead Angle 0 /20 New PVD-coated grade ACZ530U provides longer and stable tool life C ype Insert Insert tightening direction indicator Shank Sizes 10/12/16mm SC ype Holder Comparison est Wear Resistance Surface Finish Comparison Small Nip Large Nip Cutting Resistance (N) Principal Force Feed Force 0 SC ype Competitor's SC ype Competitor's Work Material: S45C (ø10mm) Grooving Width: 1.5mm Vc=60m/min f=0.06mm/rev Wet Work Material: SUS430 (ø8mm) Grooving Width: 1.0mm (handed) Vc=45m/min f=0.02mm/rev Wet 147

149 GROOVING OOLHOLDERS & BORING BaRS Cut-Off ools Series: SC ype Cut-off Grooving oolholders Insert and Holder Variations (Figures below show inserts with chipbreaker) Holder Style SCR SCL Insert CRSSR CRSSN CRSSL CLSSR CLSSN CLSSL Orientation :=20 :=20 :=20 :=20 hreading, Grooving, & Cut-Off Holders Insert Shape & Dimensions O :=20 2-O 2.5 w 55 s L O :=20 :=20 O L 2-O w 2.5 s 55 :=20 O Inserts (For Right-handed Holders) Cat. No. Coated Carbide Max. Cut-off Dimensions (mm) ac530u Diameter (mm) w rε L R N L s CR R/N/L CR R/N/L 5 0 CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L CR R/N/L-NB CR R/N/L-NB CR R/N/L-NB CR R/N/L-NB CR R/N/L-NB CR R/N/L-NB CR R/N/L-NB Inserts (For Left-handed Holders) Cat. No. Coated Carbide Max. Cut-off Dimensions (mm) ac530u Diameter (mm) w rε L R N L s CL R/N/L CL R/N/L 5 0 CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L CL R/N/L-NB CL R/N/L-NB CL R/N/L-NB CL R/N/L-NB CL R/N/L-NB CL R/N/L-NB CL R/N/L-NB Chipbreaker Yes No Chipbreaker Yes No oolholder SC R1010 SC R1212 SC R1616 SC R SC R SC R SC R1010 SC R1212 SC R1616 SC R SC R SC R oolholder SC L1010 SC L1212 SC L1616 SC L SC L SC L SC L1010 SC L1212 SC L1616 SC L SC L SC L

150 SOLID CARBIDE ENDMILLS Pages Endmill Series SOLID CARBIDE ENDMILLS PAgES GSX Introduction GSX Square Inch GSX Ballnose Inch...7 GSX Square Metric , GSX Ballnose Metric GSXVL ASM SNB

151 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Endmill Series Wear Resistance Cutting Speed (m/min) Soft Steel GS Comp. A MILL Comp. B Hardened Steel Hardness of Work Material (HRC) Series Expansion hermal Resistance Coating Hardness (GPa) Conventional ZX Coating in/ain icn in Features & Benefits Wide variation of three flute types and four flute lengths enable use in a wide variety of applications. Fine carbide substrate provides high traverse rupture strength and excellent thermal shock resistance improving reliability in wet cutting applications. GSX Coat provides improved reliability and longer tool life. Large rake angle and unique flute design improve sharpness and chip evacuation. Corner edge with gash land improves cutting edge strength. Sharper edge S type and fracture resistant C type added to the 2D size series. iain GSX Coat ,000 1,200 Starting emperature For Oxidization( ) Improved Chip Evacuation Large Rake Angle Large rake angle combined with our unique flute design improves sharpness and chip evacuation. Original Flute Shape 2 cutting edge designs expand machining applications Sharper edge S type and fracture resistant C type added to the 2D size series. Note: When using endmills with gash land, some material remains as shown on the right. If you need sharp corners, use the S ype Ex.: Corner on a φ10mm hole (mm) Application Range General Structure Rolled Steel GPSCarbon Steel Alloy Steel Pre-hardened Steel Die Steel GGG :Best :Good Blank:Not recommended H M S K N Hardened Steel 45 to 55 HRC 55 to 60 HRC 60 HRC GSSS: GSXSL30000C G*1 is recommended for 50 HRC or less. *1 Stainless Steel i Alloy Heat Resistant Alloy Cast Iron Al Alloy Copper Alloy Graphite CFRP Recommended Milling Examples Application Surface Milling Groove Milling Groove Finishing Form S ype C ype Roughing Finishing Roughing Finishing Roughing Finishing G S G S G G G G S S ype is best for removing inside corners *2 : Use with small depth of cut. *2 150

152 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS Product Range Application No. of eeth Flute 1.5D 2D 3D 4D C ype S ype C ype S ype C ype C ype GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000S-3D GSX20000C-3D GSX20000C-4D Expansion Expansion General Purpose φ1.0 to φφ20.0mm φ0.5 to φφ20.0mm φ0.5 to φφ25.0mm GSX30000C-1.5D GSX30000C-2D φ1.0 to φφ20.0mm GSX40000C-1.5D GSX40000S-2D GSX40000C-2D Expansion Expansion φ1.0 to φφ20.0mm φ0.5 to φφ20.0mm φ1.0 to φφ20.0mm φ1.0 to φφ20.0mm GSX40000S-3D GSX40000C-3D GSX40000C-4D φ1.0 to φφ20.0mm φ1.0 to φφ20.0mm φ1.0 to φφ25.0mm φ1.0 to φφ20.0mm φ1.0 to φφ20.0mm φ1.0 to φφ20.0mm *1 C type end cutting edge (gash land) GS MILL Series Endmill Series High Precision Diametrical tolerance held to 2/3 of the previous type. Also features reduced variation and does not require tool diameter correction when replacing tools. Long, High Rigidity Flutes Incline 44μm Incline 62μm Multi-Purpose Optimized flute design of slotted 3 flute (short) type reduces cutting resistance. 1. Allows drilling, slot milling and other continuous (compound) applications. 2. Perfect for use on thin walls and small machining centres. Application Examples Carbon Steel grooving with gsx20000c Gash land for stronger cutting edge. ool Dimension φ6(2 Flutes) Work Material S50C Cutting Speed 87m/min(4615min -1 ) Feed Rate 553mm/min(0.06mm/t) Depth-of-cut ap =3mm ae =6mm Coolant Dry Vertical Machining Centre B50 Breakage GSX MILL Competitor's Product Wall Height 35mm Undulation 18μm GSX MILL-4D ool Dimensions : ø10 (2 Flutes) Work Material : S50C Cutting Speed : 44m/min (1,400min-1) Feed Rate : 240mm/min (06mm/t) Wall Height 35mm Undulation 34μm Competitor's Product Depth-of-cut:ap=35mm ae=0.1mm 25 times Coolant : Wet B30 Vertical Machining Centre Cast Iron grooving with gsx20000c GSX Coat for improved wear resistance. ool Dimension φ10(2 Flutes) Work Material Equivalent to FDC600 Cutting Speed 66m/min(2100min -1 ) Feed Rate 302mm/min(0.072mm/t) Depth-of-cut a p =5mm 5 passes a e =10mm Coolant Dry Vertical Machining Centre B40 High Wear GSX MILL Competitor's Product Stainless Steel Machining with gsx20000c GSX MILL Competitor's Product Coating peel off Improved reliability even under wet machining. ool Dimension φ10(2 Flutes) Work Material SUS304 Cutting Speed 50m/min(1591min -1 ) Feed Rate 127mm/min(0.04mm/t) Depth-of-cut a p =10mm a e =0.5mm Coolant Wet Vertical Machining Centre B50 Surface Milling S50C with gsx20000s Competitor's Product GSX MILL S type delivers optimum cutting performance. ool Dimension φ6(2 Flutes) Work Material S50C Cutting Speed 87m/min(4615min -1 ) Feed Rate 553mm/min(0.06mm/t) Depth-of-cut a p =10mm a e =0.3mm Coolant Dry Vertical Machining Centre B50 Chipping 151

153 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Anti-vibration ype Recommended Milling Examples Side Milling Groove Milling Groove Finishing Application Roughing Finishing Roughing Finishing Roughing Finishing Endmill Series Cutting Speed (m/min) Irregular Pitch VL 1D c=130m/min Conventional Design 2D D.O.C. (ap) 3D Irregular Lead Conventional Design GSXVL Cutting Resistance (N) 0 Cutting Resistance (N) 0 (s) (s) Square ype Radius ype G S G G G S Stable Milling Occurrence of Chattering (s) (s) 0 0 G Diameter 32 φ2 to 25mm Drastically improved resistance to chattering and breakage Coating Corner Helix Angle Optimization of irregular pitch and lead design drastically improve vibration and breakage resistance. Achieving high-speed, high efficiency milling by lowering cutting resistance. Cutting Area Cutting Resistance Vibration Data Irregular Pitch and Irregular Lead S G G Side Milling G S Work Material: S50C ool diameter : φ10 Cutting Conditions: =4,100min -1 f=1,450mm/min p=15mm, e=2mm, Wet Machine: B50 Drastically Improved Surface Quality Improved milled surface quality through use of rounded land. (Rounded land is used on sizes ø5mm and up.) a1 a2 b2 Rounded Land b1 Application Examples (Work Material: SUS304) ool Cutting Conditions Surface Finish Quality Enlarged Machined Surface Surface Roughness GSXVL Anti-vibration ype Irregular Pitch Irregular Lead φ12 =1,200min -1 f=300mm/min p=18mm, e=1.2mm Wet =1,300min -1 f=630mm/min p=18mm, e=1.2mm Wet Good Surface is rough but without chattering Profile Curve (Vertical magnification: 2,000.00x, Horizontal magnification: x) Profile Curve (Vertical magnification: 2,000.00x, Horizontal magnification: x) Ideal for finishing Ideal for (high feed) roughing Competitor's Product Regular Pitch φ12 =1,200min -1 f=300mm/min p=18mm, e=1.2mm Wet Occurrence of chattering Profile Curve (Vertical magnification: 1,000.00x, Horizontal magnification: 50.00x) NG due to chattering 152

154 SOLID CARBIDE gsx Series Solid Carbide Endmills ENDMILLS Application Examples ⑧Engraving ⑥Helical Milling x 2 ③ Groove Milling ⑤Seat Face Expansion Milling ② High Speed Side Milling Endmill Series ④Ramping ①Side Milling ⑦ Helical Milling to Slot Expansion Milling x 2 Work Material: S50C, ool Diameter: φ12, Cutting Conditions: Dry, Air Blow ①Side Milling Cutting Conditions: ② High Speed Side Milling ( =4,100min-1 ) ( 0.1mm/t ) e =2.0mm c =102m/min Cutting Conditions: ③Groove Milling ( =4,000min-1 ) ( 0.3mm/t ) e =2.0mm c =151m/min c =90m/min ( =2,400min-1 ) ( 0.1mm/t ) f =4,800mm/min f =960mm/min p =24mm, p =12mm, p =12mm ⑤ Seat Face Expansion Milling ④Ramping Cutting Conditions: ( =2,400min-1 ) ( 0.05mm/t ) Ramp Angle 5 c =90m/min Cutting Conditions: f =480mm/min c =90m/min ( =2,400min-1 ) ( 0.1mm/t ) ( =2,400min-1 ) ( 0.05mm/t ) [Slot Expansion] Ramp Angle 3 p =24mm, e =0.1mm Cutting Conditions: ( =2,400min-1 ) ( 0.05mm/t ) Ramp Angle 3 c =90m/min f =480mm/min ⑧Engraving c =90m/min f =480mm/min ⑥Helical Milling x 2 f =960mm/min ⑦Helical Milling to Slot Expansion Milling x 2 Cutting Conditions: [Helical] Cutting Conditions: f =1,080mm/min f =672mm/min Phone: (8 0 0 ) ( 0.07mm/t ) [Finishing] f =1,920mm/min ( 0.2mm/t ) Cutting Conditions: c =79m/min ( =2,100min-1 ) ( 0.07mm/t ) f =588mm/min p =12mm w w w.s um ic a rb id e.co m 153

155 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Ballnose ype Recommended Milling Examples Radius Milling Copy Millimg Pocket Millimg Application Roughing Finishing Roughing Finishing Roughing Finishing Ballnose ype G G G G G G Diameter φ0.4 to 25mm 2 Endmill Series Coating Improved hermal Resistance and Wear Resistance New coating combined with a fine-grained carbide substrate exhibit better thermal and wear resistance. Application Range Workpiece Hardness (HRC) MOLD FINISH MASER (CBN Ballnose) GS MILL HARD Ball MILL Ball GS MILL Ball Helix Angle Small Chip Removal Rate Q (cc/min) Reduced Cutting Resistance Large Large helix angle on cutting edge reduces cutting resistance. Improved Chip Evacuation Unique pocket design and expanded pocket area promotes better chip evacuation. Application Examples Large Helix Angle Original Pocket Shape 0.05 GSXMILL Ball Flank Wear Comp. A GSX Ball (Cutting 140 m) Conventional ool (Cutting 80 m) 0.04 Comp. B Comp. C Wear (mm) MILL Ball Cutting (m) Able to continue Unable to continue Chipping at the center, Work Material: SKD61 (50HRC) large flank wear ool Dimensions: R3 (2 Flutes) Cutting Conditions: c=179m/min( =9,500min -1 ), f=2,250mm/min( z=0.12mm/t) p=0.2 to 1.0mm, f=0.3mm, Wet Equipment: Vertical Machining Centre B40 154

156 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-INCH 1.5D Gash Land Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 gsx204c-1.5d 2 1.5D gsx206c-1.5d 2 1.5D gsx208c-1.5d 2 1.5D gsx210c-1.5d 2 1.5D gsx212c-1.5d 2 1.5D gsx214c-1.5d 2 1.5D gsx216c-1.5d 2 1.5D gsx218c-1.5d 2 1.5D gsx220c-1.5d 2 1.5D gsx224c-1.5d 2 1.5D gsx228c-1.5d 2 1.5D gsx232c-1.5d 2 1.5D gsx236c-1.5d 2 1.5D gsx240c-1.5d 2 1.5D gsx244c-1.5d 2 1.5D gsx248c-1.5d 2 1.5D gsx256c-1.5d 2 1.5D gsx264c-1.5d 2 1.5D Endmill Identification (gsx MILL Series Only) - Items Available 4th Quarter 2015 gsx 2 04 C - 1.5D 1 Series Code 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge OAL (inch) L R (inch) ødc Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap 2 a e L ap ød c øds h5 Endmill Series Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , Standard Depth-of-cut a p 1.5D c 1.0D c a e 0.05D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c 155

157 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills GSX End Mill-INCH 2D Gash Land Endmill Series Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 gsx204c-2d 2 2D gsx206c-2d 2 2D gsx208c-2d 2 2D gsx210c-2d 2 2D gsx212c-2d 2 2D gsx214c-2d 2 2D gsx216c-2d 2 2D gsx218c-2d 2 2D gsx220c-2d 2 2D gsx224c-2d 2 2D gsx228c-2d 2 2D gsx232c-2d 2 2D gsx236c-2d 2 2D gsx240c-2d 2 2D gsx244c-2d 2 2D gsx248c-2d 2 2D gsx256c-2d 2 2D gsx264c-2d 2 2D Endmill Identification (gsx MILL Series Only) - Items Available 4th Quarter 2015 gsx 2 04 C - 2D 1 Series Code OAL (inch) L R (inch) Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , < , , , , Standard Depth-of-cut 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge a p 1.5D c 1.0D c a e 0.05D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , < , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c ødc 2 ap a e L ap ødc øds h5 156

158 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-INCH 3D Gash Land Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) ødc 2 L øds h5 gsx204c-3d 2 3D gsx206c-3d 2 3D gsx208c-3d 2 3D gsx210c-3d 2 3D gsx212c-3d 2 3D gsx214c-3d 2 3D gsx216c-3d 2 3D gsx218c-3d 2 3D gsx220c-3d 2 3D gsx224c-3d 2 3D gsx228c-3d 2 3D gsx232c-3d 2 3D gsx236c-3d 2 3D gsx240c-3d 2 3D gsx244c-3d 2 3D gsx248c-3d 2 3D gsx256c-3d 2 3D gsx264c-3d 2 3D Items Available 4th Quarter 2015 Endmill Identification (gsx MILL Series Only) gsx 2 04 C - 3D 1 Series Code Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , < , , , Standard Depth-of-cut 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge a p 2.5D c 2.0D c a e Below ø3 : 0.05D c ø3 and above : 0.1D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , , < , , , , < , , , Standard Depth-of-cut a p 0.1D c 0.2D c 0.05D c 0.1D c ap a e ap ød c Endmill Series 157

159 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills GSX End Mill-INCH 4D Gash Land Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) ødc 2 L øds h5 Endmill Series gsx204c-4d 2 4D gsx206c-4d 2 4D gsx208c-4d 2 4D gsx210c-4d 2 4D gsx212c-4d 2 4D gsx214c-4d 2 4D gsx216c-4d 2 4D gsx218c-4d 2 4D gsx220c-4d 2 4D gsx224c-4d 2 4D gsx228c-4d 2 4D gsx232c-4d 2 4D gsx236c-4d 2 4D gsx240c-4d 2 4D gsx244c-4d 2 4D gsx248c-4d 2 4D gsx256c-4d 2 4D gsx264c-4d 2 4D Endmill Identification (gsx MILL Series Only) gsx 2 04 C - 4D 1 Series Code Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. his series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , < < < < Standard Depth-of-cut 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge - Items Available 4th Quarter 2015 a p 3.5D c 3.0D c a e 0D c 0.04D c ap a e 158

160 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-INCH 2D Sharp Edge Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 gsx204s-2d 2 2D gsx206s-2d 2 2D gsx208s-2d 2 2D gsx210s-2d 2 2D gsx212s-2d 2 2D gsx214s-2d 2 2D gsx216s-2d 2 2D gsx218s-2d 2 2D gsx220s-2d 2 2D gsx224s-2d 2 2D gsx228s-2d 2 2D gsx232s-2d 2 2D gsx236s-2d 2 2D gsx240s-2d 2 2D gsx244s-2d 2 2D gsx248s-2d 2 2D gsx256s-2d 2 2D gsx264s-2d 2 2D Endmill Identification (gsx MILL Series Only) - Items Available 4th Quarter 2015 gsx 2 04 S - 2D 1 Series Code 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge OAL (inch) L R (inch) ødc Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. his series is not recommended for groove milling. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap 2 L ap a e ød c a e øds h5 Endmill Series Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , , Standard a p Depth-of-cut a e 0.03D c 2.0D c 0.01D c groove Finishing Work Material Cond. Structural Steel SS Carbon Steel SC 150 to 250HB Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM 25 to 35HRC Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , , Standard Depth-of-cut a p a e 1.5D c Below 0.02D c 159

161 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 GSX End Mill-INCH 3D Sharp Edge Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) 2 L Endmill Series gsx204s-3d 2 3D gsx206s-3d 2 3D gsx208s-3d 2 3D gsx210s-3d 2 3D gsx212s-3d 2 3D gsx214s-3d 2 3D gsx216s-3d 2 3D gsx218s-3d 2 3D gsx220s-3d 2 3D gsx224s-3d 2 3D gsx228s-3d 2 3D gsx232s-3d 2 3D gsx236s-3d 2 3D gsx240s-3d 2 3D gsx244s-3d 2 3D gsx248s-3d 2 3D gsx256s-3d 2 3D gsx264s-3d 2 3D Endmill Identification (gsx MILL Series Only) - Items Available 4th Quarter 2015 gsx 2 04 S - 3D 1 Series Code 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap a e ap ød c Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , , < , , , , < Standard Depth-of-cut a p 2.5D c 2.0D c a e Below ø3: 0.02D c From ø3 to below ø8: 0.05Dc ø8 and above: 0.07D c 0.01D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , , < , , , , < Standard Depth-of-cut a p 0.02D c Max. 160

162 ødc gsx Series Solid Carbide Endmills øds h5 SOLID CARBIDE GSX End Mill- INCH 1.5D Gash Land ENDMILLS Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. gsx 4 04 C - 1.5D 1 Series Code Item Stock Flutes 161 Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 gsx404c-1.5d 4 1.5D gsx406c-1.5d 4 1.5D gsx408c-1.5d 4 1.5D gsx410c-1.5d 4 1.5D gsx412c-1.5d 4 1.5D gsx414c-1.5d 4 1.5D gsx416c-1.5d 4 1.5D gsx418c-1.5d 4 1.5D gsx420c-1.5d 4 1.5D gsx424c-1.5d 4 1.5D gsx428c-1.5d 4 1.5D gsx432c-1.5d 4 1.5D gsx436c-1.5d 4 1.5D gsx440c-1.5d 4 1.5D gsx444c-1.5d 4 1.5D gsx448c-1.5d 4 1.5D gsx456c-1.5d 4 1.5D gsx464c-1.5d 4 1.5D Items Available 4th Quarter 2015 Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , Standard a p 1.5D c 1.0D c Depth-of-cut a e 0.05D c 0.02D c Side Milling (High Speed Machining Center) Work Material Cond. Structural Steel SS Carbon Steel SC 150 to 250HB Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM 25 to 35HRC Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 OAL (inch) L Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , Standard Depth-of-cut 2 # of Flutes 2 Endmill Identification (gsx Series Only) 3 Diameter in 64ths (4/64 = ") L ap 4 Cutting Edge S: Sharp Edge C: Gash Land ae ap ødc 5 Cutting Edge a p 1.5D c 1.0D c - a e 0.05D c 0.02D c - groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c Feed Rate (IPM) R (inch) Endmill Series

163 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Endmill Series 162 ødc gsx 4 04 C - 2D 1 Series Code Recommended Cutting Conditions 1. For stable machining performance use rigid, high precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Side Milling Side Milling (High Speed Machining Center groove Milling l2 Work Material Cond. Structural Steel SS ap ae ap ødc Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate GSX End Mill- INCH 2D Gash Land Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 gsx404c-2d 4 2D gsx406c-2d 4 2D gsx408c-2d 4 2D gsx410c-2d 4 2D gsx412c-2d 4 2D gsx414c-2d 4 2D gsx416c-2d 4 2D gsx418c-2d 4 2D gsx420c-2d 4 2D gsx424c-2d 4 2D gsx428c-2d 4 2D gsx432c-2d 4 2D gsx436c-2d 4 2D gsx440c-2d 4 2D gsx444c-2d 4 2D gsx448c-2d 4 2D gsx456c-2d 4 2D gsx464c-2d 4 2D Items Available 4th Quarter 2015 Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Stainless Steel SUS304, SUS316 OAL (inch) L R (inch) Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , < , , , , Standard Depth-of-cut Work Material Cond. a p 1.5D c 1.0D c a e 0.05D c 0.02D c Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , Standard Depth-of-cut 2 # of Flutes Work Material Cond. L Endmill Identification (gsx Series Only) 3 Diameter in 64ths (4/64 = ") a p 1.5D c 1.0D c a e 0.05D c 0.02D c Structural Steel SS øds h5 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Stainless Steel SUS304, SUS316 Feed Rate (IPM) Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , < , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c

164 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-INCH 3DGash Land Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) ødc 2 L øds h5 gsx404c-3d 4 3D gsx406c-3d 4 3D gsx408c-3d 4 3D gsx410c-3d 4 3D gsx412c-3d 4 3D gsx414c-3d 4 3D gsx416c-3d 4 3D gsx418c-3d 4 3D gsx420c-3d 4 3D gsx424c-3d 4 3D gsx428c-3d 4 3D gsx432c-3d 4 3D gsx436c-3d 4 3D gsx440c-3d 4 3D gsx444c-3d 4 3D gsx448c-3d 4 3D gsx456c-3d 4 3D gsx464c-3d 4 3D Items Available 4th Quarter 2015 Endmill Identification (gsx MILL Series Only) gsx 4 04 C - 3D 1 Series Code Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Edge S: Sharp Edge (4/64 = ") C: Gash Land Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , , < , , , Standard Depth-of-cut 2 # of Flutes 3 Diameter in 64ths 4 Cutting 5 Cutting Edge a p 2.5D c 2.0D c a e Below ø3: 0.05D c From ø3 to below ø8: 0.1Dc ø8 and above: 0.15D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , < , , , , , , , < , , , , , , < , , , , , < , , , , < , , , Standard Depth-of-cut a p 0.1D c 0.2D c 0.05D c 0.1D c ap a e ap ød c Endmill Series 163

165 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 GSX End Mill-INCH 4D Gash Land 2 L Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) Endmill Series gsx404c-4d 4 4D gsx406c-4d 4 4D gsx408c-4d 4 4D gsx410c-4d 4 4D gsx412c-4d 4 4D gsx414c-4d 4 4D gsx416c-4d 4 4D gsx418c-4d 4 4D gsx420c-4d 4 4D gsx424c-4d 4 4D gsx428c-4d 4 4D gsx432c-4d 4 4D gsx436c-4d 4 4D gsx440c-4d 4 4D gsx444c-4d 4 4D gsx448c-4d 4 4D gsx456c-4d 4 4D gsx464c-4d 4 4D Endmill Identification (gsx MILL Series Only) - Items Available 4th Quarter 2015 gsx 4 04 C - 4D 1 Series Code Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. his series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm( Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , < < < < Standard Depth-of-cut 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge a p 3.5D c 3.0D c a e Below ø3: 0.04D c From ø3 to below ø8: 0D c ø8 and above: 0.1D c 0.02D c ap a e 164

166 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-INCH 2DSharp Edge Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) ødc 2 L øds h5 gsx404s-2d 4 2D gsx406s-2d 4 2D gsx408s-2d 4 2D gsx410s-2d 4 2D gsx412s-2d 4 2D gsx414s-2d 4 2D gsx416s-2d 4 2D gsx418s-2d 4 2D gsx420s-2d 4 2D gsx424s-2d 4 2D gsx428s-2d 4 2D gsx432s-2d 4 2D gsx436s-2d 4 2D gsx440s-2d 4 2D gsx444s-2d 4 2D gsx448s-2d 4 2D gsx456s-2d 4 2D gsx464s-2d 4 2D Recommended Cutting Conditions - Items Available 4th Quarter For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. his series is not recommended for groove milling. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Endmill Identification (gsx Series Only) gsx 4 04 S - 2D 1 Series Code ap 2 # of Flutes 3 Diameter in 64ths (4/64 = ") ap a e ød c a e 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge Endmill Series Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , , Standard a p Depth-of-cut a e 0.03D c 2.0D c 0.01D c groove Finishing Work Material Cond. Structural Steel SS Carbon Steel SC 150 to 250HB Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM 25 to 35HRC Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , < , , , , Standard Depth-of-cut a p a e 1.5D c Below 0.02D c 165

167 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 GSX End Mill-INCH 3D Sharp Edge Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) 2 L Endmill Series gsx404s-3d 4 3D gsx406s-3d 4 3D gsx408s-3d 4 3D gsx410s-3d 4 3D gsx412s-3d 4 3D gsx414s-3d 4 3D gsx416s-3d 4 3D gsx418s-3d 4 3D gsx420s-3d 4 3D gsx424s-3d 4 3D gsx428s-3d 4 3D gsx432s-3d 4 3D gsx436s-3d 4 3D gsx440s-3d 4 3D gsx444s-3d 4 3D gsx448s-3d 4 3D gsx456s-3d 4 3D gsx464s-3d 4 3D Recommended Cutting Conditions - Items Available 4th Quarter For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Side Milling Work Material Cond. Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) ap a e ap Stainless Steel SUS304, SUS316 ød c Heat Resistive Steel itanium Alloy Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , , < , , , , < Standard Depth-of-cut gsx 4 04 a p 2.5D c 2.0D c a e Below ø3: 0.02D c From ø3 to below ø8: 0.05Dc ø8 and above: 0.07D c 0.01D c Endmill Identification (gsx Series Only) S - 3D groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) Dc (in) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) (min -1 ) (IPM) < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , , , < , , , , , , < , , , , , < , , , , , < , , , , < Standard Depth-of-cut a p 0.02D c Max. 1 Series Code 2 # of Flutes 3 Diameter in 64ths (4/64 = ") 4 Cutting Edge S: Sharp Edge C: Gash Land 5 Cutting Edge 166

168 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS R ±0.01 GSX End Mill-INCH Ballnose 0 ødc (Neck portion for ø5 and below) L øds h5 Item Stock Flutes Diam. (inch) φdc Diam. (mm) φdc Shank Diam. (inch) φds Flute (inch) l Neck (inch) l 2 OAL (inch) L R (inch) gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb gsxb Recommended Cutting Conditions 1. If cutting noise and vibration are present, please change the cutting conditions accordingly. 2. If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available. Radius Milling Work Material Cutting Conditions R (in) Carbon Steel, Alloy Steel (Below 25HRC) Spindle Speed (min -1 ) Feed Rate (IPM) ap p f Carbon Steel, Alloy Steel (Below 50HRC) Spindle Speed (min -1 ) Feed Rate (IPM) Spindle Speed (min -1 ) Cast Iron Special Cast Iron Feed Rate (IPM) Spindle Speed (min -1 ) Stainless Steel itanium Alloy Feed Rate (IPM) ,000 2,100 35,000 1,150 50,000 2,100 50,000 1, ,000 2,500 35,000 1,350 50,000 2,500 50,000 2, ,000 3,000 35,000 1,600 50,000 3,000 50,000 2, ,000 3,000 24,000 1,650 35,000 3,200 34,000 2, ,500 3,000 19,000 1,700 35,000 3,900 26,000 2, ,500 3,000 15,500 1,700 28,000 3,900 21,000 2, ,000 3,000 13,000 1,700 24,000 3,900 17,500 2, ,000 3,800 12,000 2,100 20,000 4,100 15,000 2, ,500 4,300 11,000 2,200 18,000 4,600 12,000 2, ,000 4,700 10,500 2,500 16,500 5,300 10,500 2, ,500 4,200 9,000 2,100 14,000 4,500 9,000 2, ,000 3,500 7,900 1,900 12,500 4,000 7,800 1, ,000 2,800 6,300 1,500 10,500 3,300 6,300 1, ,500 2,400 5,200 1,250 8,700 2,800 5,200 1, ,400 2,100 4,500 1,100 7,400 2,400 4,500 1, ,600 1,800 3, ,500 2,100 3, ,000 1,600 3, ,800 1,900 3, ,500 1,450 3, ,200 1,700 3, ,600 1,150 2, ,200 1,350 2, Standard Depth-of-cut - Items Available 4th Quarter 2015 ap 0.02Dc 0.02Dc 0.02Dc 0.02Dc p f 0.05Dc 0.05Dc 0.05Dc 0.05Dc Endmill Series 167

169 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Endmill Series GSX End Mill-MERIC 1.5D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) gsx20100c-1.5d Square gsx20150c-1.5d Square gsx20200c-1.5d Square gsx20250c-1.5d Square gsx20300c-1.5d Square gsx20350c-1.5d Square gsx20400c-1.5d Square gsx20450c-1.5d Square gsx20500c-1.5d Square gsx20550c-1.5d Square gsx20600c-1.5d Square gsx20700c-1.5d Square gsx20800c-1.5d Square gsx20900c-1.5d Square gsx21000c-1.5d Square gsx21200c-1.5d Square World Wide Warehouse Item Endmill Identification (gsx MILL Series Only) gsx C - 1.5D 1 Series Code 2 No. of eeth 3 Diameter x Cutting Edge 5 Cutting Edge ødc Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap 2 a e ap L ød c øds h5 (10mm x 100 = 1000) S: Sharp Edge ( C: Gash Land Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard a p 1.5D c 1.0D c Depth-of-cut a e 0.05D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c 168

170 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-MERIC 2D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L 169 Corner Radius (mm) gsx20050c-2d Square gsx20100c-2d Square gsx20150c-2d Square gsx20200c-2d Square gsx20250c-2d Square gsx20300c-2d Square gsx20350c-2d Square gsx20400c-2d Square gsx20450c-2d Square gsx20500c-2d Square gsx20550c-2d Square gsx20600c-2d Square gsx20700c-2d Square gsx20800c-2d Square gsx20900c-2d Square gsx21000c-2d Square gsx21200c-2d Square gsx21600c-2d Square gsx22000c-2d Square gsx22500c-2d Square Endmill Identification (gsx MILL Series Only) - World Wide Warehouse Item gsx C - 2D Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut 1 Series Code a p 1.5D c 1.0D c a e 0.05D c 0.02D c groove Milling Work Material Cond. 2 No. of eeth 3 Diameter x100 (10mm x 100 = 1000) Structural Steel SS 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c ødc ap 2 a e ap L ødc Feed Rate (mm/min) øds h5 Endmill Series

171 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills GSX End Mill-MERIC 3D Gash Land ødc øds h5 IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) 2 L Endmill Series gsx20100c-3d Square gsx20150c-3d Square gsx20200c-3d Square gsx20250c-3d Square gsx20300c-3d Square gsx20400c-3d Square gsx20500c-3d Square gsx20600c-3d Square gsx20800c-3d Square gsx21000c-3d Square gsx21200c-3d Square gsx21600c-3d Square Endmill Identification (gsx MILL Series Only) - World Wide Warehouse Item gsx C - 3D 1 Series Code 2 No. of eeth 3 Diameter x100 (10mm x 100 = 1000) 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap a e ap ød c Recommended Cutting Conditions Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 2.5D c 2.0D c a e Below ø3(0.05d c((ø3 and above(0.1d c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.1D c 0.2D c 0.05D c 0.1D c 170

172 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS ødc øds h5 GSX End Mill-MERIC 4D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) gsx20100c-4d Square gsx20150c-4d Square gsx20200c-4d Square gsx20250c-4d Square gsx20300c-4d Square gsx20400c-4d Square gsx20500c-4d Square gsx20600c-4d Square gsx20800c-4d Square gsx21000c-4d Square gsx21200c-4d Square Endmill Identification (gsx MILL Series Only) - World Wide Warehouse Item gsx C - 4D 1 Series Code 2 No. of eeth 3 Diameter x 100 (10mm x 100 = 1000) 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge 2 L Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. his series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap a e Endmill Series Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 1.0 9, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 3.5D c 3.0D c a e 0D c 0.04D c 171

173 SOLID CARBIDE SOLID CARBIDE ENDMILLS ENDMILLS gsx Series Solid Carbide Endmills Endmill Series GSX End Mill-MERIC 1.5D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l OAL (mm) L Corner Radius (mm) gsx40100c-1.5d Square gsx40150c-1.5d Square gsx40200c-1.5d Square gsx40250c-1.5d Square gsx40300c-1.5d Square gsx40350c-1.5d Square gsx40400c-1.5d Square gsx40450c-1.5d Square gsx40500c-1.5d Square gsx40550c-1.5d Square gsx40600c-1.5d Square gsx40700c-1.5d Square gsx40800c-1.5d Square gsx40900c-1.5d Square gsx41000c-1.5d Square gsx41200c-1.5d Square Side Milling - World Wide Warehouse Item Work Material Cond. D c (mm) Structural Steel SS Carbon Steel SC 150 to 250HB Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM 25 to 35HRC Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Endmill Identification (gsx MILL Series Only) gsx C - 1.5D 1 Series Code 2 No. of eeth 3 Diameter x 100 Recommended Cutting Conditions 4 Cutting Edge 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 5 Cutting Edge Heat Resistive Steel itanium Alloy Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 1.5D c 1.0D c a e 0.05D c 0.02D c Side Milling (High Speed Machining Center) Work Material Carbon Steel Structural Steel Cast Iron SC Cond. SS FC 150 to 250HB Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate D c (mm) Alloy Steel SCM 25 to 35HRC Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Spindle Speed Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) ,000 1,200 60,000 1,200 60,000 1,200 60, , , , ,800 2,200 47,800 2,200 47,800 2,200 47,800 1,600 39,800 1,200 31, , ,900 2,600 23,900 2,600 23,900 2,600 23,900 1,900 19,900 1,400 15,900 1,100 8, ,000 2,700 16,000 2,700 16,000 2,700 16,000 2,000 13,300 1,500 10,600 1,200 5, ,000 2,700 12,000 2,700 12,000 2,700 12,000 2,000 10,000 1,500 8,000 1,200 4, ,600 2,700 9,600 2,700 9,600 2,700 9,600 2,000 8,000 1,500 6,400 1,200 3, ,000 2,700 8,000 2,700 8,000 2,700 8,000 2,000 6,700 1,500 5,300 1,200 2, ,000 2,200 6,000 2,200 6,000 2,200 6,000 1,600 5,000 1,200 4, , ,800 2,000 4,800 2,000 4,800 2,000 4,800 1,400 4,000 1,100 3, , Feed Rate (mm/min) Standard a p 1.5D c 1.0D c - Depth-of-cut a e 0.05D c 0.02D c - groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c ødc 2 ap L a e ap øds h5 ød c

174 GSX End Mill-MERIC 2D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius(mm) gsx40100c-2d Square gsx40150c-2d Square gsx40200c-2d Square gsx40250c-2d Square gsx40300c-2d Square gsx40350c-2d Square gsx40400c-2d Square gsx40450c-2d Square gsx40500c-2d Square gsx40550c-2d Square gsx40600c-2d Square gsx40700c-2d Square gsx40800c-2d Square gsx40900c-2d Square gsx41000c-2d Square gsx41200c-2d Square gsx41600c-2d Square gsx42000c-2d Square gsx42500c-2d Square Side Milling - World Wide Warehouse Item Work Material Cond. Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Hardened Steel (45 to 55HRC) ap Stainless Steel SUS304, SUS316 a e ap ødc Heat Resistive Steel itanium Alloy D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard a p 1.5D c 1.0D c Depth-of-cut a e 0.05D c 0.02D c Side Milling (High Speed Machining Center) Work Material Cond. D c (mm) Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Spindle Speed (min -1 ( Feed Rate (mm/min( (min -1 ( (mm/min( Spindle Speed (min -1 ( Feed Rate (mm/min( (min -1 ( (mm/min( (min -1 ( (mm/min( Spindle Speed (min -1 ( Feed Rate (mm/min( Spindle Speed (min -1 ( Feed Rate (mm/min( Spindle Speed (min -1 ( ,000 1,200 60,000 1,200 60,000 1,200 60, , , , Q Q ,800 2,200 47,800 2,200 47,800 2,200 47,800 1,600 39,800 1,200 31, , Q Q ,900 2,600 23,900 2,600 23,900 2,600 23,900 1,900 19,900 1,400 15,900 1,100 8, Q Q ,000 2,700 16,000 2,700 16,000 2,700 16,000 2,000 13,300 1,500 10,600 1,200 5, Q Q ,000 2,700 12,000 2,700 12,000 2,700 12,000 2,000 10,000 1,500 8,000 1,200 4, Q Q ,600 2,700 9,600 2,700 9,600 2,700 9,600 2,000 8,000 1,500 6,400 1,200 3, Q Q ,000 2,700 8,000 2,700 8,000 2,700 8,000 2,000 6,700 1,500 5,300 1,200 2, Q Q ,000 2,200 6,000 2,200 6,000 2,200 6,000 1,600 5,000 1,200 4, , Q Q ,800 2,000 4,800 2,000 4,800 2,000 4,800 1,400 4,000 1,100 3, , Q Q ,800 1,500 3,800 1,500 3,800 1,500 3,800 1,100 3, , , Q Q Standard Depth-of-cut gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS a p 1.5D c 1.0D c a e 0.05D c 0.02D c Feed Rate (mm/min( groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c ødc l2 L Endmill Identification (gsx MILL Series Only) gsx C - 2D 1 Series Code 2 No. of eeth 3 Diameter x 100 (10mm x 100 = 1000) 4 Cutting Edge øds h5 5 Cutting Edge 173 Endmill Series

175 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Endmill Series GSX End Mill-MERIC 3D Gash Land IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) gsx40100c-3d Square gsx40150c-3d Square gsx40200c-3d Square gsx40250c-3d Square gsx40300c-3d Square gsx40400c-3d Square gsx40500c-3d Square gsx40600c-3d Square gsx40800c-3d Square gsx41000c-3d Square gsx41200c-3d Square gsx41600c-3d Square World Wide Warehouse Item ødc 2 L Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. øds h5 Endmill Identification (gsx MILL Series Only) gsx C - 3D 1 Series Code Side Milling Work Material Cond. D c (mm) Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) ap Stainless Steel SUS304, SUS316 a e ap ød c Heat Resistive Steel itanium Alloy Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut 2 No. of eeth 3 Diameter x 100 (10mm x 100 = 1000) 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge a p 2.5D c 2.0D c a e Below ø3: 0.05D c From ø3 to below ø8: 0.1Dc ø8 and above: 0.15D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.1D c 0.2D c 0.05D c 0.1D c 174

176 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS ødc øds h5 GSX End Mill-MERIC 4D Gash Land 2 L IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) gsx40100c-4d Square gsx40150c-4d Square gsx40200c-4d Square gsx40250c-4d Square gsx40300c-4d Square gsx40400c-4d Square gsx40500c-4d Square gsx40600c-4d Square gsx40800c-4d Square gsx41000c-4d Square gsx41200c-4d Square gsx41600c-4d Square Endmill Series - World Wide Warehouse Item Endmill Identification (gsxmill Series Only) gsx C - 4D 1 Series Code 2 No. of eeth 3 Diameter x 100 (10mm x 100 = 1000) 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. his series is not recommended for grooving. 7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap a e Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) 1.0 9, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 3.5D c 3.0D c a e Below ø3: 0.04D c From ø3 to below ø8: 0D c ø8 and above: 0.1D c 0.02D c 175

177 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills Endmill Series GSX End Mill-MERIC BALLNOSE IEM Stock ype Flutes Diam. (mm) φdc Shank Diam. (mm) φds Flute (mm) l Neck (mm) l 2 OAL (mm) L Corner Radius (mm) gsxb20020 Ballnose gsxb20030 Ballnose gsxb20050 Ballnose gsxb20075 Ballnose gsxb20100 Ballnose gsxb20125 Ballnose gsxb20150 Ballnose gsxb20200 Ballnose gsxb20250 Ballnose gsxb20300 Ballnose gsxb20350 Ballnose gsxb20400 Ballnose gsxb20500 Ballnose gsxb20600 Ballnose gsxb20700 Ballnose gsxb20800 Ballnose gsxb20900 Ballnose gsxb21000 Ballnose Items Available 4th Quarter 2015 Recommended Cutting Conditions R ± ødc (Neck portion for ø5 and below) L øds h5 1. If cutting noise and vibration are present, please change the cutting conditions accordingly. 2. If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available. ap Radius Milling p f Work Material Cutting Conditions R(mm) Carbon Steel, Alloy Steel (Below 25HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Carbon Steel, Alloy Steel (Below 50HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Spindle Speed (min -1 ) Cast Iron Special Cast Iron Feed Rate (mm/min) Spindle Speed (min -1 ) Stainless Steel itanium Alloy Feed Rate (mm/min) ,000 2,100 35,000 1,150 50,000 2,100 50,000 1, ,000 2,500 35,000 1,350 50,000 2,500 50,000 2, ,000 3,000 35,000 1,600 50,000 3,000 50,000 2, ,000 3,000 24,000 1,650 35,000 3,200 34,000 2, ,500 3,000 19,000 1,700 35,000 3,900 26,000 2, ,500 3,000 15,500 1,700 28,000 3,900 21,000 2, ,000 3,000 13,000 1,700 24,000 3,900 17,500 2, ,000 3,800 12,000 2,100 20,000 4,100 15,000 2, ,500 4,300 11,000 2,200 18,000 4,600 12,000 2, ,000 4,700 10,500 2,500 16,500 5,300 10,500 2, ,500 4,200 9,000 2,100 14,000 4,500 9,000 2, ,000 3,500 7,900 1,900 12,500 4,000 7,800 1, ,000 2,800 6,300 1,500 10,500 3,300 6,300 1, ,500 2,400 5,200 1,250 8,700 2,800 5,200 1, ,400 2,100 4,500 1,100 7,400 2,400 4,500 1, ,600 1,800 3, ,500 2,100 3, ,000 1,600 3, ,800 1,900 3, ,500 1,450 3, ,200 1,700 3, ,600 1,150 2, ,200 1,350 2, Standard Depth-of-cut ap 0.02Dc 0.02Dc 0.02Dc 0.02Dc p f 0.05Dc 0.05Dc 0.05Dc 0.05Dc 176

178 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS ødc øds h5 GSX End Mill-MERIC 1.5D Gash Land IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) 2 L gsx30100c-1.5d Square gsx30150c-1.5d Square gsx30200c-1.5d Square gsx30250c-1.5d Square gsx30300c-1.5d Square gsx30400c-1.5d Square gsx30500c-1.5d Square gsx30600c-1.5d Square gsx30700c-1.5d Square gsx30800c-1.5d Square gsx30900c-1.5d Square gsx31000c-1.5d Square gsx31200c-1.5d Square World Wide Warehouse Item Endmill Identification (gsxmill Series Only) gsx C - 1.5D 1 Series Code 2 No. of eeth 3 Diameter x Cutting Edge 5 Cutting Edge Endmill Series Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap ap a e ød c Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard a p 1.5D c 1.0D c Depth-of-cut a e 0.05D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c 177

179 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 GSX End Mill-MERIC 2D Gash Land IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) 2 L Endmill Series gsx30100c-2d Square gsx30150c-2d Square gsx30200c-2d Square gsx30250c-2d Square gsx30300c-2d Square gsx30400c-2d Square gsx30500c-2d Square gsx30600c-2d Square gsx30700c-2d Square gsx30800c-2d Square gsx30900c-2d Square gsx31000c-2d Square gsx31200c-2d Square World Wide Warehouse Item ap a e ap ød c Endmill Identification (gsxmill Series Only) gsx C - 2D 1 Series Code 2 No. of eeth 3 Diameter x Cutting Edge 5 Cutting Edge Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard a p 1.5D c 1.0D c Depth-of-cut a e 0.05D c 0.02D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.2D c 0.5D c 0.2D c 0.05D c 0.2D c 178

180 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-MERIC 2D Sharp Edge IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) Fig. ødc 2 L øds h5 gsx20050s-2d Square gsx20100s-2d Square gsx20150s-2d Square gsx20150s-2d-s3 Square gsx20200s-2d Square gsx20200s-2d-s3 Square gsx20250s-2d Square gsx20300s-2d Square gsx20300s-2d-s3 Square gsx20350s-2d Square gsx20400s-2d Square gsx20400s-2d-s4 Square gsx20450s-2d Square gsx20500s-2d Square gsx20550s-2d Square gsx20600s-2d Square gsx20700s-2d Square gsx20800s-2d Square gsx20900s-2d Square gsx21000s-2d Square gsx21200s-2d Square gsx21600s-2d Square gsx22000s-2d Square Endmill Identification (gsxmill Series Only) - World Wide Warehouse Item gsx S - 2D - S3 1 2 Series No. of Code eeth Side Milling Work Material Cond. D c (mm) Structural Steel SS Carbon Steel SC (150 to 250HB) Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM (25 to 35HRC) Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM (35 to 45HRC) Spindle Speed Feed Rate Hardened Steel (45 to 55HRC) Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a pr oblem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. his series is not recommended for groove milling. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , a p Standard 2.0D c Depth-of-cut a e 0.02D c 0.01D c groove Finishing Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) Heat Resistive Steel itanium Alloy , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p a e 3 Diameter x Cutting Edge 5 Cutting Edge 6 Shank Diameter 1.5D c 0.02D c Max. Feed Rate (mm/min) 179 ap ap a e ødc a e Endmill Series

181 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 Endmill Series GSX End Mill-MERIC 3D Sharp Edge IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) gsx20050s-3d Square gsx20100s-3d Square gsx20150s-3d Square gsx20200s-3d Square gsx20250s-3d Square gsx20300s-3d Square gsx20400s-3d Square gsx20500s-3d Square gsx20600s-3d Square gsx20800s-3d Square gsx21000s-3d Square gsx21200s-3d Square gsx21600s-3d Square Fig. - World Wide Warehouse Item 2 Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. his series is not recommended for grooving. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. L Endmill Identification (gsxmill Series Only) gsx S - 3D 1 Series Code Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut 2 No. of eeth 3 Diameter x 100 (10mm x 100 = 1000) 4 Cutting Edge S: Sharp Edge ( C: Gash Land 5 Cutting Edge a p 2.5D c 2.0D c a e Below ø3-0.02d c, ø3 and above 0.05D c 0.01D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.02D c Max. ap ap a e ødc a e 180

182 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-MERIC 2D Sharp Edge IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) ødc 2 L øds h5 gsx40100s-2d Square gsx40100s-2d-s3 Square gsx40150s-2d Square gsx40200s-2d Square gsx40200s-2d-s3 Square gsx40250s-2d Square gsx40300s-2d Square gsx40300s-2d-s3 Square gsx40350s-2d Square gsx40400s-2d Square gsx40400s-2d-s4 Square gsx40450s-2d Square gsx40500s-2d Square gsx40550s-2d Square gsx40600s-2d Square gsx40700s-2d Square gsx40800s-2d Square gsx40900s-2d Square gsx41000s-2d Square gsx41200s-2d Square gsx41600s-2d Square gsx42000s-2d Square Endmill Identification (gsxmill Series Only) - World Wide Warehouse Item gsx S - 2D - S3 1 2 Series No. of Code eeth Side Milling Work Material Cond. D c (mm) Structural Steel SS Carbon Steel SC 150 to 250HB Spindle Speed Feed Rate Cast Iron FC Alloy Steel SCM 25 to 35HRC Spindle Speed Feed Rate empered Steel, Hardened Steel NAK, HPM 35 to 45HRC Spindle Speed Feed Rate Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 5. his series is not recommended for groove milling. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. Hardened Steel 45 to 55HRC Stainless Steel SUS304, SUS316 Heat Resistive Steel itanium Alloy Cond. D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard a p Depth-of-cut a e 0.03D c 2.0D c 0.01D c groove Finishing Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM SS FC 45 to 55HRC SUS304, SUS316 itanium Alloy 150 to 250HB 25 to 35HRC 35 to 45HRC Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p a e 3 Diameter (10mm x 100 = 1000) 4 Cutting Edge 5 Cutting Edge 6 Shank Diameter 1.5D c Below 0.02D c 181 ap ap a e ød c a e Endmill Series

183 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills ødc øds h5 GSX End Mill-MERIC 3D Sharp Edge 2 L IEM Stock ype Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) Endmill Series gsx40100s-3d Square gsx40200s-3d Square gsx40300s-3d Square gsx40400s-3d Square gsx40500s-3d Square gsx40600s-3d Square gsx40700s-3d Square gsx40800s-3d Square gsx41000s-3d Square gsx41200s-3d Square gsx41600s-3d Square World Wide Warehouse Item Endmill Identification (gsxmill Series Only) gsx S - 3D 1 Series Code 2 No. of eeth 3 Diameter (10mm x 100 = 1000) 4 Cutting Edge 5 Cutting Edge Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting. 5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut. 6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap ap Side Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 2.5D c 2.0D c a e Below ø3: 0.02D c From ø3 to below ø8: 0.05Dc ø8 and above: 0.07D c 0.01D c groove Milling Work Material Carbon Steel Alloy Steel empered Steel, Hardened Steel Structural Steel Cast Iron Hardened Steel Stainless Steel Heat Resistive Steel SC SCM NAK, HPM Cond. SS FC (45 to 55HRC) SUS304, SUS316 itanium Alloy (150 to 250HB) (25 to 35HRC) (35 to 45HRC) D c (mm) Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) (min -1 ) (mm/min) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 0.02D c Max. a e ød c 182

184 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS GSX End Mill-MERIC 2D Anti-vibration ype IEM Stock ødc ±0.01 ype øds h5 Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square gsxvl d Square World Wide Warehouse Item Side Milling Work Material Cond. D c (mm) Carbon Steel (Cast Iron SS, SC, FC (150 to 250HB) Spindle Speed (min -1 ) Feed Rate (mm/min) Cast Iron (25 to 35HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) empered Steel Hardened Steel NAK HPM (40 to 50HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Stainless Steel SUS304,SUS316 Spindle Speed (min -1 ) Feed Rate (mm/min) itanium Alloy Spindle Speed (min -1 ) Feed Rate (mm/min) ,000 1,000 10, , , , ,600 1,200 8,000 1,000 6, , , ,800 1,500 5,600 1,200 4, , , ,200 1,600 4,400 1,300 3, , , ,200 1,500 3,500 1,200 2, , , ,500 1,400 3,000 1,200 2, , , ,000 1,200 2,600 1,100 1, , ,700 1,100 2,200 1,000 1, , ,400 1,000 2, , , , , , , , , , Standard a p 1.5D c Depth-of-cut a e 0.2D c 0.05D c 0.1D c 0.05D c 2 Recommended Cutting Conditions 1. For stable machining performance use rigid, highprecision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap a e L ap ød c Endmill Series groove Milling Work Material Carbon Steel Cast Iron SS, SC, FC Cond. (150 to 250HB) D Spindle Speed Feed Rate c (mm) (min -1 ) (mm/min) Cast Iron (25 to 35HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) empered Steel Hardened Steel NAK HPM (40 to 50HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Stainless Steel SUS304,SUS316 Spindle Speed (min -1 ) Feed Rate (mm/min) itanium Alloy Spindle Speed (min -1 ) Feed Rate (mm/min) , , , , , , , , , , ,100 1,100 4, , , , ,600 1,000 3, , , , ,600 1,000 2, , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 1.0D c 0.2D c 0.5D c 0.2D c 183

185 SOLID CARBIDE ENDMILLS gsx Series Solid Carbide Endmills GSX End Mill-MERIC Anti-vibratrion ype IEM Stock ype ødc ±0.01 øds h5 2 L Endmill Series Flutes Diam. (mm) Shank Diam. (mm) Flute (mm) Neck (mm) OAL (mm) Corner Radius (mm) gsxvl4030-r02-2.5d Radius gsxvl4030-r05-2.5d Radius gsxvl4040-r02-2.5d Radius gsxvl4040-r05-2.5d Radius gsxvl4040-r10-2.5d Radius gsxvl4050-r02-2.5d Radius gsxvl4050-r05-2.5d Radius gsxvl4050-r10-2.5d Radius gsxvl4060-r03-2.5d Radius gsxvl4060-r05-2.5d Radius gsxvl4060-r10-2.5d Radius gsxvl4060-r15-2.5d Radius gsxvl4080-r03-2.5d Radius gsxvl4080-r05-2.5d Radius gsxvl4080-r10-2.5d Radius gsxvl4080-r15-2.5d Radius gsxvl4080-r20-2.5d Radius gsxvl4100-r03-2.5d Radius gsxvl4100-r05-2.5d Radius gsxvl4100-r10-2.5d Radius gsxvl4100-r15-2.5d Radius gsxvl4100-r20-2.5d Radius gsxvl4120-r05-2.5d Radius gsxvl4120-r10-2.5d Radius gsxvl4120-r15-2.5d Radius gsxvl4120-r20-2.5d Radius gsxvl4120-r30-2.5d Radius gsxvl4160-r10-2.5d Radius gsxvl4160-r15-2.5d Radius gsxvl4160-r20-2.5d Radius gsxvl4160-r30-2.5d Radius gsxvl4200-r10-2.5d Radius gsxvl4200-r15-2.5d Radius gsxvl4200-r20-2.5d Radius gsxvl4200-r30-2.5d Radius gsxvl4250-r10-2.5d Radius gsxvl4250-r15-2.5d Radius gsxvl4250-r20-2.5d Radius gsxvl4250-r30-2.5d Radius World Wide Warehouse Item 184

186 gsx Series Solid Carbide Endmills SOLID CARBIDE ENDMILLS Recommended Cutting Conditions 1. For stable machining performance use rigid, high-precision machines and holders. 2. Use air blow when dry machining. 3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ap ap Side Milling Work Material Cond. D c (mm) Carbon Steel, Cast Iron SS, SC, FC (150 to 250HB) Spindle Speed (min -1 ) Feed Rate (mm/min) Cast Iron (25 to 35HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) empered Steel(Hardened Steel NAK, HPM (40 to 50HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Stainless Steel SUS304,SUS316 Spindle Speed (min -1 ) Feed Rate (mm/min) itanium Alloy Spindle Speed (min -1 ) Feed Rate (mm/min) ,000 1,000 10, , , , ,600 1,200 8,000 1,000 6, , , ,800 1,500 5,600 1,200 4, , , ,200 1,600 4,400 1,300 3, , , ,200 1,500 3,500 1,200 2, , , ,500 1,400 3,000 1,200 2, , , ,000 1,200 2,600 1,100 1, , ,700 1,100 2,200 1,000 1, , ,400 1,000 2, , , , , , , , , , Standard Depth-of-cut a p 1.5D c a e 0.2D c 0.05D c 0.1D c 0.05D c a e ød c Endmill Series groove Milling Work Material Carbon Steel, Cast Iron SS, SC, FC Cond. (150 to 250HB) D Spindle Speed Feed Rate c (mm) (min -1 ) (mm/min) Cast Iron (25 to 35HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) empered Steel Hardened Steel NAK, HPM (40 to 50HRC) Spindle Speed (min -1 ) Feed Rate (mm/min) Stainless Steel SUS304,SUS316 Spindle Speed (min -1 ) Feed Rate (mm/min) itanium Alloy Spindle Speed (min -1 ) Feed Rate (mm/min) , , , , , , , , , , ,100 1,100 4, , , , ,600 1,000 3, , , , ,600 1,000 2, , , , , , , , , , , , , , , , , , , , , , , Standard Depth-of-cut a p 1.0D c 0.2D c 0.5D c 0.2D c 185

187 Endmill Series SOLID CARBIDE ENDMILLS 2 flutes 4 flutes ød ød Helix angle: 30º Corner: Sharp edge Dia. Range: ø2~16mm wo Flutes - MERIC Catalog No. ASM2020DL ASM2030DL ASM2040DL ASM2050DL ASM2060DL ASM2080DL ASM2100DL ASM2120DL ASM2160DL Stock l l L L Cutter Shank Flute Overall Dia.d ø Dia.Dø l L 2.0mm 3.0mm 4.0mm 5.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm 4.0mm 6.0mm 6.0mm 6.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm - World Wide Warehouse Item 6.0mm 10.0mm 12.0mm 15.0mm 15.0mm 18.0mm 22.0mm 25.0mm 32.0mm 40.0mm 45.0mm 45.0mm 50.0mm 50.0mm 60.0mm 71.0mm 75.0mm 90.0mm Grade: DL1000 Recommended Running Conditions ødh6 DLC (Diamond Like Carbon) AURORA COA Series for Non-ferrous Materials ødh6 Features & Benefits Very smooth AURORA COA provides low adhesion and good surface finish in non-ferrous alloys. With lower cutting forces and rigidity, this series is suitable for low rigidity machines. Available in two and four flutes in both square and ballnose type endmills (see page 84 for SNB Series Ballnose.) Four Flutes - MERIC Catalog No. Stock Cutter Shank Flute Overall Dia.d ø Dia.Dø l L ASM4020DL ASM4030DL ASM4040DL ASM4050DL ASM4060DL ASM4080DL ASM4100DL ASM4120DL ASM4160DL 2.0mm 3.0mm 4.0mm 5.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm 4.0mm 6.0mm 6.0mm 6.0mm 6.0mm 8.0mm 10.0mm 12.0mm 16.0mm 6.0mm 10.0mm 12.0mm 15.0mm 15.0mm 18.0mm 22.0mm 25.0mm 32.0mm 40.0mm 45.0mm 45.0mm 50.0mm 50.0mm 60.0mm 71.0mm 75.0mm 90.0mm - World Wide Warehouse Item Grade: DL1000 Radius mm D.O.C. Aluminum Alloy Wet (Emulsion) Dry Side Milling (4 flute) Groove Milling (2 flute) Side Milling (4 flute) Groove Milling (2 flute) RPM 2 40, , , , , , , , ,400 Feed Rate mm/min. (ipt) 1,400 (55) 2,000 (80) 2,600 (102) 2,600 (102) 2,700 (106) 2,700 (106) 2,800 (110) 2,800 (110) 2,800 (110) RPM 28,000 22,000 18,000 14,000 12,000 9,000 7,200 6,000 4,500 Feed Rate mm/min. (ipt) 280 (11) 400 (16) 520 (20) 520 (20) 540 (21) 540 (21) 560 (22) 560 (22) 560 (22) RPM 40,000 32,000 26,000 20,000 17,000 13,000 11,000 8,500 6,400 Feed Rate mm/min. (ipt) 980 (38) 1,400 (55) 1,800 (70) 1,800 (70) 1,900 (74) 1,900 (74) 2,000 (80) 2,000 (80) 2,000 (80) RPM 28,000 22,000 18,000 14,000 12,000 9,000 7,200 6,000 4,500 Ad 1.5D 1.0D 1.5D 0.5D Pf 0.2D 1.0D 0.2D 1.0D Feed Rate mm/min. (ipt) 200 (7) 280 (11) 360 (14) 360 (14) 370 (14) 370 (14) 390 (15) 390 (15) 390 (15) Ad ød Rd Ad ød For groove milling of stainless steel, use 60% recommended RPM and 40% feed rate. If cutting noise and vibration occur, please reduce the cutting speed accordingly. 186

188 DLC (Diamond Like Carbon) AURORA COA Series for Non-ferrous Materials SOLID CARBIDE ENDMILLS wo Flutes - MERIC Sumitomo Catalog No. Stock R ød l1 l2 L ød Endmill Series SNB2020DL 1.0mm 2.0mm 3.0mm 5.0mm 60mm 6.0mm SNB2030DL 1.5mm 3.0mm 4.5mm 8.0mm 80mm 6.0mm SNB2040DL 2.0mm 4.0mm 6.0mm 12.0mm 80mm 6.0mm SNB2050DL 2.5mm 5.0mm 7.5mm 14.0mm 90mm 6.0mm SNB2060DL 3.0mm 6.0mm 9.0mm - 100mm 6.0mm SNB2080DL 4.0mm 8.0mm 12.0mm - 100mm 8.0mm SNB2100DL 5.0mm 10.0mm 15.0mm - 120mm 10.0mm SNB2120DL 6.0mm 12.0mm 18.0mm - 120mm 12.0mm SNB2160DL 8.0mm 16.0mm 24.0mm - 160mm 16.0mm - World Wide Warehouse Item Grade: DL1200 Recommended Running Conditions Radius. mm D.O.C. Wet (Emulsion) RPM 2 48, , , , , , , , ,700 Aluminum Alloy Feed Rate mm/min. (ipt) 1,500 (60) 2,100 (83) 2,800 (110) 2,800 (110) 2,800 (110) 2,800 (110) 3,000 (118) 3,000 (118) 3,000 (118) RPM 48,000 38,000 31,000 24,000 20,000 15,000 13,000 10,000 7,700 Dry Ad 0.1D 0.1D Pf 0.2D 0.2D Feed Rate mm/min. (ipt) 1,000 (40) 1,500 (60) 2,000 (80) 2,000 (80) 2,000 (80) 2,000 (80) 2,100 (83) 2,100 (83) 2,100 (83) If cutting noise and vibration occur, please reduce the cutting speed accordingly. If the machine cannot reach recommended speed, use the maximum speed that can be achieved. 187

189 188

190 PCBN MILLING Pages PCBN & PCD Milling CBN Cutters PaGes RM ype Shell Mills FMU ype Shell Mills FM ype Shell Mills BRC ype Endmills & Shell Mills MOLD FINISH MASER ype Endmills

191 75 75 sumiboron MILLs rm type High speed sumiboron Mill for Cast Iron roughing Features & Benefits High speed, high efficiency milling of gray cast iron Solid CBN grade BNS800 Cost effective 8 cornered regrindable insert Four corner insert design yields low tooling costs per part Simple design for direct insert mounting PCBN & PCD Milling Fig 1 ød a ød1 ød2 Fig 2 ød1 ød2 ød a F F E b E b ø13 ø20 ød ød3 ød RM Mill Availability - MERIC Dimensions (mm) No. of Sumitomo Cat. No. Stock Fig. D D1 D2 D3 F d a b E eeth RM3080R RM3100R RM3125R RM3160R USA stocked item Inserts mm 3.18 mm mm Dimensions (Inches) Sumitomo Cutting Stock Grade I.C. Cat. No. Edge SNG Standard SNG323 BNS Standard SNEN W Wiper NOES: 1) Do not use a mix of standard and wiper inserts on a single cutter setting. 2) Do not mix new and reground inserts on a single cutter setting. 3) Inserts can only be reground once (I.C. must be at least.360 ) USA stocked item Hardware Double Clamp Screw Shim Shim Screw Adjustment Screw RMW WB6-16 RM-SHIM BFX0307N SRFJ Clamp Wrench Shim Screw Wrench Adjustment Screw Wrench Adjustment Screw Wrench X20 RX10 H015 H

192 High speed sumiboron Mill for Cast Iron Finishing sumiboron MILLs FMu type Features & Benefits Removeable cartridges for easy insert run-out management. Uses BN700 with high CBN content, offering good wear and fracture resistance. Available in both shell and small diameter endmill types. High speed machining V=6500+ sfm Surface roughness Rz=3.2 (1Ra) Fig 1 ø32 F 80 Fig 2 ød2 ød a ø13 ø20 ød ød ød FMU Mill Availability - MERIC Sumitomo Cat. No. Stock Dimensions (mm) No. of D D1 D2 F d a b E eeth Fig. FMU4040ER FMU4050ER FMU4063ER FMU4080R FMU4100R FMU4125R FMU4160R Worldwide Warehouse item b E F E Fig 3 b ød2 ød a F PCBN & PCD Milling Hardware Hardware Screw Screw Setting Clamp Double Screw Wrench Wrench Wrench BH0620* BD0609 FMUE WB5-10 H040 LH030 LH025 * FMU4040ER/4050ER/4063ER use FMUUE type cartridge * FMUU/FMUUE use similar screw (BFX0509N), adjustment screw,(fmuj) and O-ring (P3) Cartridge Screw Adjustment Screw O-Ring Wrench Wrench FMUU* BFX0509N FMUJ P3 RX x 45 * Screw for FMU4040ER/4050ER/4063ER is BH0615 Inserts 15 Screw Gauge R300 Fig 1 Fig mm 45 2 mm 12.70mm 12.70mm 2 mm mm 3.18 mm 15 Insert Cartridge Dimensions (in.) Sumitomo Stock Grade I.C. Fig. Cat. No. SNEW1203ADR BN700 SNEW1203ADR-S* USA stocked item * Low cutting force insert Screw Setting Clamp Double Screw Setting Gauge FMU-SE Gauge not included 191

193 sumiboron MILLs FM type High speed sumiboron Mill for Cast Iron Finishing Fig 1 Fig 2 ød2 ød a b b ød2 ød a F F E E ø13 ø20 ød ød PCBN & PCD Milling FM Mill Availability - MERIC Sumitomo Cat. No. Stock Dimensions (mm) No. of D D1 D2 F d a b E eeth Fig. FM5080R FM5100R FM5125R FM5160R Worldwide Warehouse item Hardware Double Screw Adjustable Seat Wedge Wedge Adjustable Seat Adjustment Screw Double Screw Wrench Wrench Applicable Cutter Double Screw Insert FMW FME FMJ WB7F-20L x 45 FM5080R FM5100R- FM5160R Inserts Fig 1 Fig 2 R mm mm mm 2 mm mm 2 mm Dimensions (in.) Sumitomo Stock Grade I.C. Cat. No. SNEN1504ADR BN700 SNEN1504ADR-S* USA stocked item * Low cutting force insert Fig

194 High speed sumiboron Mill for Hardened steel & Cast Iron Finishing sumiboron MILLs BrC type Features & Benefits High speed, high efficiency milling of hardened mold material. Cost effective full-top CBN inserts, multiple corner usage Available in both shell and small diameter endmill types. Strong clamping with conical insert screw hole design. h t ød Fig 1 l Fig 2 l1 ød1 ød1 ød2 L l3 ødh7 ød ød2 l BRC Shell Mill Availability - MERIC Dimensions (mm) Sumitomo Cat. No. ød ød1 ød2 l L h a t Stock L a ød1h7 # of teeth Group PCBN & PCD Milling ød l Fig 3 l1 l2 l3 L ødh7 BRC10042R BRC10052R C BRC12042R BRC12052R D BRC12066R World Wide Warehouse Item Inserts ød1 ød2 15 ød BRC Endmill Availability - MERIC Dimensions (mm) Sumitomo Cat. No. l Stock l1 l2 l3 L ød ød ød1 ød2 l l1 l2 l3 L BRC071207ES BRC071207ES BRC071208ES BRC071210ES A BRC071212ES BRC071507ES BRC071507ES BRC071508ES BRC071510ES BRC071513ES B BRC071515ES BRC071517ES BRC102009ES BRC102011ES BRC102012ES C BRC102015ES BRC102017ES ødh7 # of teeth Fig. Group Sumitomo Cat. No mm mm Stock Dimensions (in) Applicable Holder (Grp.) BN350 BN700 I.C. RDHX0701M A RDHX0702M B RDHX1003M C RDHX123M D - World Wide Warehouse Item Hardware Screw Wrench Applicable Holder (Grp) BFB RD07 A BFB02505 RD07 B BFB RD15 C,D recommended running Conditions Steel Cast Iron Conditions 40~45HRC 47~55HRC 58~62HRC - BN700 BN350 BN700 V (sfm) 655~ ~ ~ ~4920 f (ipt).004~ ~ ~ ~.016 d (in)

195 sumiboron MILLs Mold Finish Master BNBP type High speed, High Precision sumiboron Mill for Pre-Hardened/Hardened steel Features & Benefits Longer tool life in high speed, high precision machining of pre-hardened and hardened steel (~HRC70.) Uses SUMIBORON BN350 for excellent chipping resistance. High precision radial cutting edge profile accuracy of ± in. (0.005mm.) Excellent surface finish with a polishing process that is greatly reduced compared to solid carbide endmills. PCBN & PCD Milling BNBP Endmill Availability - MERIC R±0.005 ød ød1 l 1 l 2 BNBP Performance MOLD FINISH MASER L BNBP 2 r Comparison of flank wear during high speed machining Inches (mm) Flank wear.0016 (0.04).0012 (0.03).0008 (0.02).0004 (0.01) (50) Coated Carbide ool life difference = x10 MOLD FINISH MASER 330 (100) 490 (150) Feet (m) 15 # of flutes from neck to tip (l2) Radius of ballnose (R) Diameter of shank (ød) 655 (200) ødh6 Wear amount at the ballnose tip (mm) Flank wear MOLD FINISH MASER Competitor s CBN Size ø4 Shank ø6 Shank Sumitomo Cat. No. Stock Dimensions (mm) BN350 R ød L ød1 ød l1 l2 BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R BNBP2R : USA Stock Item Machined surface MOLD FINISH MASER Competitor s CBN endmill Surface blemish R1.0 Endmill Work: SKD11 (60HRC) N=40,000 min-1 f=0.002 ipt (0.05mm/tooth) F=157 ipm (F=4,000mm/min) Ad=0.002 in. (0.05mm) Rd=0.002 in. (0.05mm) Oil mist R1.0 Endmill Work: SKD11(60HRC)Milling length: 100m N=20,000 min -1 f=0.05mm/tooth (F=2,000mm/min) Ad=0.05mm Rd=0.05mm, Air blow recommended running Conditions 194 Ballnose Radius mm (in) R0.2 (.008) R0.3 (.012) R0.5 (.020) R0.75 (.030) R1.0 (.040) NOES: RPM 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 SAVAX, NAK80, SKD61 (~52HRC) Feedrate mm/tooth (ipt).02 (.0008).02 (.0008).03 (.001).04 (.002).05 (.002) Ad mm (in).03 (.001).03 (.001).05 (.002) (.003) 0.1 (.004) D.O.C. Rd mm (in).03 (.001).03 (.001).05 (.002) 0.1 (.004) 0.1 (.004) RPM 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 17,000~ 50,000 Feedrate mm/tooth (ipt).02 (.0008).02 (.0008).03 (.001).04 (.002).05 (.002) For stable machining, a more rigid machine is recommended. Air blow or oil mist coolant is recommended. Shorten overhang as much as possible. SDK11 (~62HRC) Ad mm (in).01 (.0004).01 (.0004).03 (.001).05 (.002).05 (.002) D.O.C. Rd mm (in).02 (.008).02 (.0008).04 (.002).05 (.002).05 (.002) RPM 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 20,000~ 50,000 17,000~ 50,000 Feedrate mm/tooth (ipt).015 (.0006).015 (.0006).02 (.0008).03 (.001).03 (.001) SKH (~70HRC) Ad mm (in).01 (.0004).01 (.0004).02 (.0008).02 (.0008).03 (.001) D.O.C. Rd mm (in).02 (.0008).02 (.0008).03 (.001).05 (.002).05 (.002)

196 DRILL SYSEMS Pages echnical Data DRILL SEcIon PagES Drill Selection Solid Carbide Drills: MicroDrills & DLC Coated Drills Deep Hole Carbide Drills

197 DRILL SELEcIon Drill Selection MDW-gS Series p MDS-V/HV Series * application Range - Solid Solid carbide MDW-HgS Series p (L/D) Drilling Depth/Drill Diameter XHV HGS NHGS GS MINI-Drill MDSS echnical Data Brazed KDS-aV Series * 2 0 MDS-V.20in.40in.80in 5mm 10mm 20mm Drill Diameter (in/mm) 1.20in 30mm Indexable WDX Series * SMD Series * application Range - Indexable 8 Deep Hole Precision XHV Series p nhgs Series p.231 SMD 6 (L/D) Drilling Depth/Drill Diameter 4 KDS-LAV WDX 2 KDS-MAV Drill Diameter (in/mm) * Drill lineup available in 2015/2016 Sumitomo General Catalog Mini Drills MDSS Series p MDUS Series p. 228 MLDH Series p D 12D 20D 30D 196

198 Drill Selection DRILL SELEcIon ype Solid Series Coolant Coating/ Insert Grade Internal External gs DEX HgS DEX MDS-V* ialn MDS-HV* ialn XHV DEX Dia. Min to Max (in / mm) Drilling Depth 2XD 4XD 3XD 5XD 8XD 2.5XD 3.5XD 4XD 5XD 12XD 20XD Catalog Number MDWoooooGS2 MDWoooooGS4 MDWoooooHGS3 MDWoooooHGS5 MDWoooooHGS8 Soft Steel P H M S K n General Steel 45HRC 60HRC Stainless Steel itanium Alloy Inconel Gray Cast Iron Ductile Cast Iron Aluminum Alloy Copper Alloy MDSooooV MDSooooMHV MDSooooLHV MDWooooXHV12 MDWooooXHV20 MLDH PVD 30XD MLDHooooLoo MDUS Special 10XD MDUSoooo-30C MDSS Special 10XD MDSSoooo nhgs* DLC XD MDWooooNHGS5 echnical Data Indexable Brazed SMD* WDX* (ML, MEL, ML-c) ACP300 ACK300 DEX KDS* ialn 2XD WDXooooD2S1oo XD WDXooooD3S1oo 4XD WDXooooD4S1oo XD SMDHoooD XD KDSooooMAV XD KDSooooLAV 3XD SMDHoooM 5XD SMDHoooL : Best : Good : Requires sharp edge * Drill lineup available in 2015/2016 Sumitomo General Catalog Drill Identification MDS 150 M HV Drill dia. (φ15.0 mm) Series name Classification code code (S,M,L,D) MDW gs 2 Drill dia. (φ.125 in) code (2,5,8,15,20,25) Classification code Series name 197

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200 Solid Carbide drills Pages Solid Carbide Drills Solid Carbide drills PageS GS HGS Series GS & HGS Series-Introduction GS & HGS Series-Features & Benefits GS2 Series External Coolant Drills GS4 Series External Coolant Drills HGS3 Series Internal Coolant Drills HGS5 Series Internal Coolant Drills HGS8 Series Internal Coolant Drills GS & HGS Series-Speeds & Feeds

201 SerieS GS/HGS Solid Carbide drills GS & HGS Series Solid Carbide Drills Super Drill for Super Alloys! Solid Carbide Drills Longer flute lengths for deeper hole capability and more material available for regrinding. Newly developed PVD DEX coating provides improved heat and wear resistance at increased speeds. 5XD GS Series - External Coolant: GS2 (2XD) - Possible to drill to 3XD* GS4 (4XD) - Possible to drill to 5XD* GS4 Unique thinning design promotes stable drilling performance. 7XD HGS Series - Internal Coolant: HGS3 (3XD) - Possible to drill to 4XD* HGS5 (5XD) - Possible to drill to 7XD* HGS8 (8XD) - Possible to drill to 10XD* HGS5 J-Flute design offers a wide chip pocket, producing more compact chips while achieving higher speeds. * Not all drills can achieve this depth and some drills may have even deeper capability. Always check for sufficient flute length. 200

202 GS & HGS Series Solid Carbide Drills Features & Benefits SerieS GS/HGS Solid Carbide drills Features & Benefits Long ool Life New cutting edge design and special DEX coating provide long tool life in a wide variety of work materials Stable Chip Evacuation New flute design and wide chip pocket allows for excellent chip management and evacuation Quiet Cutting & Stable Cutting Stable drilling with minimal vibration even in small machine applications Performance Environmentally Friendly Compatible with MQL (Minimum Quantity Lubrication) Systems Chip Control Comparison Performance Comparison GS Drill Conventional Drill GS Drill Conventional Drill Cutting Resistance (N) Cutting Resistance (N) (N) (N) hrust orque Increase near end of hole Hole Entrance Hole Exit Hole Entrance Hole Exit XY Force Hole Entrance Hole Exit Hole Entrance Hole Exit Large Vibration Amplitude Solid Carbide Drills he GS Drill provides better stability throughout the drilling proccess. ool: MDW0800GS4 Work Material: 1049 steel (200HB) Cutting Conditions: Vc = 80m/min (262 sfm) f = 0.25mm/rev (0.10 ipr) H = 24mm (0.945 in) External coolant (water soluble) Application Examples Automotive Component Steel (250HB) ool: MDW0970GS4 Cutting Conditions: Vc = 80m/min f = 0.25mm/rev H = 25mm (262 sfm) (0.010 ipr) (0.945 in) External coolant (water soluble) Machine Component - Boron Steel (30HRC) ool: MDW0980GS2 Cutting Conditions: Vc = 70m/min f = 0.15mm/rev H = 7mm (230 sfm) (0.006 ipr) (0.276 in) External coolant (water soluble) Machine Component Steel ool: MDW0800HGS8 Cutting Conditions: Vc = 80m/min f = 0.25mm/rev H = 64mm (262 sfm) (0.010 ipr) (2.520 in) External coolant (water soluble) GS Drill Wear GS Drill Wear GS Drill Wear Competitor A Fracture Competitor A Wear Competitor A Adhesion # of holes # of holes (m) 201

203 SerieS MDW-GS2 MDW-GS2 Series Solid Carbide Drills 135 D h8 Ds 1 2 L h6 Solid Carbide Drills MDW-GS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog Fractional Overall Diameter Diameter Flute Shank Number Stock Wire & (inch/metric) D (in) D (mm) l1 Letters L (in/mm) (in/mm) l2 (in/mm) Shank Diameter Ds (in/mm) MDW0200GS MDW0210GS MDW0220GS MDW0230GS MDW00937GS2 3/ MDW0240GS MDW0250GS MDW0260GS MDW0270GS MDW0280GS MDW01110GS MDW01130GS MDW0290GS x.6 MDW01160GS MDW0300GS MDW01200GS MDW0310GS MDW01250GS2 1/ MDW0320GS MDW01285GS MDW0330GS M4x.7 MDW0340GS MDW01360GS /8-36 MDW0350GS MDW01405GS MDW01406GS MDW0360GS MDW01440GS MDW0370GS M4.5x.7 MDW01470GS MDW01495GS MDW0380GS MDW01520GS MDW0390GS MDW01540GS MDW01562GS2 5/ MDW01570GS MDW0400GS MDW01590GS2 # MDW01610GS MDW0410GS MDW0420GS M5x.8 MDW01660GS MDW0430GS MDW01695GS MDW01719GS2 11/ MDW01730GS MDW0440GS MDW01770GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size 202

204 MDW-GS2 Series Solid Carbide Drills SerieS MDW-GS2 135 D h8 Ds 1 2 L h6 MDW-GS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW0450GS MDW01800GS MDW0460GS MDW01820GS MDW01850GS MDW0470GS MDW01875GS2 3/ MDW0480GS MDW01890GS MDW01910GS MDW0490GS MDW01935GS MDW01960GS MDW0500GS M6x1 MDW0510GS MDW02010GS2 # /4-20 MDW02031GS2 13/ MDW02040GS MDW0520GS MDW02055GS MDW0530GS MDW02090GS MDW0540GS MDW02130GS2 # MDW0550GS MDW02188GS2 7/ /4-28 MDW0560GS MDW02210GS2 # MDW0570GS MDW02280GS MDW0580GS MDW0590GS MDW02340GS MDW02344GS2 15/ MDW0600GS M7x1 MDW02380GS MDW0610GS MDW02420GS2 #C MDW0620GS MDW02460GS MDW0630GS MDW02500GS2 1/ MDW0640GS MDW0650GS MDW02570GS2 #F /16-18 MDW0660GS MDW02600GS MDW02610GS = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size Solid Carbide Drills 203

205 SerieS MDW-GS2 MDW-GS2 Series Solid Carbide Drills 135 D h8 Ds 1 2 L h6 Solid Carbide Drills MDW-GS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW0670GS MDW02656GS2 17/ MDW02660GS2 #H MDW02677GS MDW0680GS MDW0690GS MDW02720GS2 #I /16-24 MDW0700GS MDW02756GS MDW02770GS2 #J MDW0710GS MDW02810GS MDW02812GS2 9/ MDW0720GS MDW0730GS MDW02900GS MDW0740GS MDW02950GS MDW0750GS MDW02969GS2 19/ MDW0760GS MDW03020GS MDW0770GS MDW0780GS M9x1.25 MDW0790GS MDW03125GS2 5/ /8-16 MDW0800GS MDW03160GS MDW0810GS MDW0820GS MDW03230GS2 #P MDW0830GS MDW03281GS2 21/ MDW03307GS MDW0840GS MDW03320GS2 #Q MDW0850GS M10x1.5 MDW0860GS MDW03386GS MDW03390GS /8-24 MDW0870GS MDW03438GS2 11/ MDW0880GS MDW03475GS MDW03480GS MDW0890GS MDW0900GS MDW03580GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size 204

206 MDW-GS2 Series Solid Carbide Drills SerieS MDW-GS2 135 D h8 Ds 1 2 L h6 MDW-GS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW0910GS MDW03594GS2 23/ MDW0920GS MDW0930GS MDW03680GS2 #U /16-14 MDW0940GS MDW0950GS MDW03750GS2 3/ MDW03770GS MDW0960GS MDW03780GS MDW0970GS MDW0980GS MDW03860GS MDW0990GS MDW03906GS2 25/ /16-20 MDW1000GS MDW03970GS MDW1010GS MDW1020GS M12x1.75 MDW04040GS MDW1030GS MDW04062GS2 13/ MDW1040GS MDW04130GS MDW1050GS MDW1060GS MDW1070GS MDW04219GS2 27/ /2-13 MDW1080GS MDW1090GS MDW1100GS MDW1110GS MDW04375GS2 7/ MDW1120GS MDW1130GS MDW1140GS MDW1150GS MDW04531GS2 29/ /2-20 MDW1160GS MDW04570GS MDW1170GS MDW1180GS MDW1190GS MDW04688GS2 15/ MDW1200GS M14x2 MDW1210GS MDW1220GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size Solid Carbide Drills 205

207 SerieS MDW-GS2 MDW-GS2 Series Solid Carbide Drills 135 D h8 Ds 1 2 L h6 Solid Carbide Drills MDW-GS2 2XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW1230GS /16-12 MDW04844GS2 31/ MDW1240GS MDW1250GS MDW1260GS MDW1270GS2 1/ MDW05000GS2 1/ MDW1280GS MDW05050GS MDW1290GS MDW1300GS MDW05156GS2 33/ /16-18 MDW1310GS MDW1320GS MDW1330GS MDW1340GS MDW05312GS2 17/ /8-11 MDW1350GS MDW1360GS MDW1370GS MDW1380GS MDW05469GS2 35/ M16x2 MDW1390GS MDW1400GS MDW1410GS MDW1420GS MDW05625GS2 9/ MDW1430GS MDW1440GS MDW1450GS MDW1460GS MDW05781GS2 37/ /8-18 MDW1470GS MDW1480GS MDW1490GS MDW1500GS MDW05937GS2 19/ MDW1510GS MDW1520GS MDW1530GS MDW1540GS MDW06094GS2 39/ /16-12 MDW1550GS M18x2.5 MDW1560GS MDW1570GS MDW1580GS MDW06250GS2 5/ /16-16 MDW1590GS MDW1600GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size 206

208 MDW-GS4 Series Solid Carbide Drills SerieS MDW-GS4 135 D h8 Ds 1 2 L h6 MDW-GS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW0200GS MDW0210GS MDW0220GS MDW0230GS MDW00937GS4 3/ MDW0240GS MDW0250GS MDW0260GS MDW0270GS MDW0280GS MDW0290GS x.6 MDW0300GS MDW0310GS MDW0320GS MDW0330GS M4x.7 MDW0340GS MDW0350GS MDW0360GS MDW0370GS M4.5x.7 MDW0380GS MDW0390GS MDW0400GS MDW0410GS MDW0420GS M5x.8 MDW0430GS MDW0440GS MDW0450GS MDW0460GS MDW0470GS MDW0480GS MDW0490GS MDW0500GS M6x1 MDW0510GS MDW02010GS4 # /4-20 MDW0520GS MDW0530GS MDW0540GS MDW0550GS MDW0560GS MDW0570GS MDW0580GS MDW0590GS MDW0600GS M7x1 MDW0610GS MDW0620GS MDW02460GS MDW0630GS MDW02500GS4 1/ MDW0640GS MDW0650GS MDW02570GS4 #F /16-18 MDW0660GS MDW02610GS MDW0670GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. 207 ap Size Solid Carbide Drills

209 SerieS MDW-GS4 MDW-GS4 Series Solid Carbide Drills 135 D h8 Ds 1 2 L h6 Solid Carbide Drills MDW-GS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW02656GS4 17/ MDW02660GS4 #H MDW0680GS MDW0690GS MDW02720GS4 #I /16-24 MDW0700GS MDW02770GS4 #J MDW0710GS MDW02810GS MDW02812GS4 9/ MDW0720GS MDW0730GS MDW02900GS MDW0740GS MDW02950GS MDW0750GS MDW02969GS4 19/ MDW0760GS MDW03020GS MDW0770GS MDW0780GS M9x1.25 MDW0790GS MDW03125GS4 5/ /8-16 MDW0800GS MDW03160GS MDW0810GS MDW0820GS MDW03230GS4 #P MDW0830GS MDW03281GS4 21/ MDW0840GS MDW03320GS4 #Q MDW0850GS M10x1.5 MDW0860GS MDW03390GS /8-24 MDW0870GS MDW03438GS4 11/ MDW0880GS MDW03480GS MDW0890GS MDW0900GS MDW03580GS MDW0910GS MDW03594GS4 23/ MDW0920GS MDW0930GS MDW03680GS4 #U /16-14 MDW0940GS MDW0950GS MDW03750GS4 3/ MDW03770GS MDW0960GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size 208

210 MDW-GS4 Series Solid Carbide Drills SerieS MDW-GS4 135 D h8 Ds 1 2 L h6 MDW-GS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW0970GS MDW0980GS MDW03860GS MDW0990GS MDW03906GS4 25/ /16-20 MDW1000GS MDW03970GS MDW1010GS MDW1020GS M12x1.75 MDW04040GS MDW1030GS MDW04062GS4 13/ MDW1040GS MDW04130GS MDW1050GS MDW1060GS MDW1070GS MDW04219GS4 27/ /2-13 MDW1080GS MDW1090GS MDW1100GS MDW1110GS MDW04375GS4 7/ MDW1120GS MDW1130GS MDW1140GS MDW1150GS MDW04531GS4 29/ /2-20 MDW1160GS MDW1170GS MDW1180GS MDW1190GS MDW04688GS4 15/ MDW1200GS M14x2 MDW1210GS MDW1220GS MDW1230GS /16-12 MDW04844GS4 31/ MDW1240GS MDW1250GS MDW1260GS MDW1270GS4 1/ MDW05000GS4 1/ MDW1280GS MDW05050GS MDW1290GS MDW1300GS MDW05156GS4 33/ /16-18 MDW1310GS MDW1320GS MDW1330GS MDW1340GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size Solid Carbide Drills 209

211 SerieS MDW-GS4 MDW-GS4 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds 1 2 L h6 Solid Carbide Drills MDW-GS4 4XD drill for excellent chip management and long tool life (External coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) MDW05312GS4 17/ /8-11 MDW1350GS MDW1360GS MDW1370GS MDW1380GS MDW05469GS4 35/ M16x2 MDW1390GS MDW1400GS MDW1410GS MDW1420GS MDW05625GS4 9/ MDW1430GS MDW1440GS MDW1450GS MDW1460GS MDW05781GS4 37/ /8-18 MDW1470GS MDW1480GS MDW1490GS MDW1500GS MDW05937GS4 19/ MDW1510GS MDW1520GS MDW1530GS MDW1540GS MDW06094GS4 39/ /16-12 MDW1550GS M18x2.5 MDW1560GS MDW1570GS MDW1580GS MDW06250GS4 5/ /16-16 MDW1590GS MDW1600GS = USA stocked item Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. ap Size 210

212 MDW-HGS3 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS3 135 D h8 Ds h6 1 2 L MDW-HGS3 3XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) MDW0150HGS MDW0160HGS M2x.4 MDW0170HGS MDW0180HGS MDW0190HGS MDW0200HGS MDW0210HGS MDW0220HGS MDW0230HGS MDW00937HGS3 3/ MDW0240HGS MDW0250HGS MDW0260HGS MDW0270HGS MDW01094HGS3 7/ MDW0280HGS MDW0290HGS x.6 MDW0300HGS MDW0310HGS MDW01250HGS3 1/ MDW0320HGS MDW0330HGS M4x.7 MDW0340HGS MDW0350HGS MDW0360HGS MDW0370HGS M4.5x.7 MDW0380HGS MDW0390HGS MDW01562HGS3 5/ MDW0400HGS MDW01590HGS3 # MDW0410HGS MDW0420HGS M5x.8 MDW0430HGS MDW01719HGS3 11/ MDW0440HGS MDW0450HGS MDW0460HGS MDW0470HGS MDW01875HGS3 3/ MDW0480HGS MDW0490HGS MDW0500HGS M6x1 MDW0510HGS MDW02010HGS3 # / MDW02031HGS3 13/ MDW0520HGS MDW0530HGS MDW0540HGS MDW02130HGS3 # MDW0550HGS MDW02188HGS3 7/ / = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills HGS3S HGS3S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) ap Size Solid Carbide Drills 211

213 SERIES MDW-HGS3 MDW-HGS3 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds h6 1 2 L Solid Carbide Drills MDW-HGS3 3XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) MDW0560HGS MDW02210HGS3 # MDW0570HGS MDW0580HGS MDW0590HGS MDW02344HGS3 15/ MDW0600HGS M7x1 MDW0610HGS MDW02420HGS3 #C MDW0620HGS MDW0630HGS MDW02500HGS3 1/ MDW0640HGS MDW0650HGS MDW02570HGS3 #F /16-18 MDW0653HGS MDW0660HGS MDW0670HGS MDW02656HGS3 17/ MDW02660HGS MDW0680HGS MDW0690HGS MDW02720HGS3 #I /16-24 MDW0700HGS MDW02770HGS3 #J MDW0710HGS MDW02812HGS3 9/ MDW0720HGS MDW0730HGS MDW0740HGS MDW0750HGS MDW02969HGS3 19/ MDW0760HGS MDW0770HGS MDW0780HGS M9x1.25 MDW0790HGS MDW03125HGS3 5/ /8-16 MDW0800HGS MDW0810HGS MDW0820HGS MDW03230HGS3 #P MDW0830HGS MDW03281HGS3 21/ MDW0840HGS MDW03320HGS3 #Q MDW0850HGS M10x1.5 MDW0860HGS = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills HGS3S HGS3S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) ap Size 212

214 MDW-HGS3 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS3 135 D h8 Ds h6 1 2 L MDW-HGS3 3XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) HGS3S HGS3S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) ap Size MDW0870HGS MDW03438HGS3 11/ MDW0880HGS MDW0890HGS MDW0900HGS MDW0910HGS MDW03594HGS3 23/ MDW0920HGS MDW0930HGS MDW03680HGS3 #U /16-14 MDW0940HGS MDW0950HGS MDW03750HGS3 3/ MDW0960HGS MDW0970HGS MDW0980HGS MDW0990HGS MDW03906HGS3 25/ /16-20 MDW1000HGS MDW1010HGS MDW1020HGS M12x1.75 MDW1030HGS MDW04062HGS3 13/ MDW1040HGS MDW1050HGS MDW1060HGS MDW1070HGS MDW04219HGS3 27/ /2-13 MDW1080HGS MDW1090HGS MDW1100HGS MDW1110HGS MDW04375HGS3 7/ MDW1120HGS MDW1130HGS MDW1140HGS MDW1150HGS MDW04531HGS3 29/ /2-20 MDW1160HGS MDW1170HGS MDW1180HGS MDW1190HGS MDW04688HGS3 15/ MDW1200HGS M14x2 MDW1210HGS MDW1220HGS MDW1230HGS /16-12 Solid Carbide Drills = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills 213

215 SERIES MDW-HGS3 MDW-HGS3 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds h6 1 2 L Solid Carbide Drills MDW-HGS3 3XD drill for excellent chip management and long tool life (Internal coolant) Catalog Fractional Shank HGS3S Overall Flute Shank Diameter Number Stock Wire & Diameter Diameter HGS3S Shank D (mm) (inch/metric) Letters Ds (in/mm) Diameter Ds L (in/mm) l1 (in/ mm) l2 (in/mm) ap Size MDW04844HGS3 31/ MDW1240HGS MDW1250HGS MDW1260HGS MDW1270HGS3 1/ MDW05000HGS3 1/ MDW1280HGS MDW1290HGS MDW1300HGS MDW05156HGS3 33/ /16-18 MDW1310HGS MDW1320HGS MDW1330HGS MDW1340HGS MDW05312HGS3 17/ /8-11 MDW1350HGS MDW1360HGS MDW1370HGS MDW1380HGS MDW05469HGS3 35/ M16x2 MDW1390HGS MDW1400HGS MDW1410HGS MDW1420HGS MDW05625HGS3 9/ MDW1430HGS MDW1440HGS MDW1450HGS MDW1460HGS MDW05781HGS3 37/ /8-18 MDW1470HGS MDW1480HGS MDW1490HGS MDW1500HGS MDW05937HGS3 19/ MDW1510HGS MDW1520HGS MDW1530HGS MDW1540HGS MDW06094HGS3 39/ /16-12 MDW1550HGS M18x2.5 MDW1560HGS MDW1570HGS MDW1580HGS MDW06250HGS3 5/ /16-16 MDW1590HGS MDW1600HGS MDW1650HGS3 H M18x1.5 MDW1700HGS3 H MDW1750HGS3 H M20x2.5 MDW1800HGS3 H MDW1850HGS3 H M20x1.5 MDW1900HGS3 H MDW1950HGS3 H MDW2000HGS3 H = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills 214

216 MDW-HGS5 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS5 135 D h8 Ds h6 1 2 L MDW-HGS5 5XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter HGS5S Ds (in/mm) HGS5S Shank Diameter Ds Overall L (in/mm Flute l1 (in/mm) Shank l2 (in/mm) MDW0150HGS MDW0160HGS MDW0170HGS MDW0180HGS MDW0190HGS MDW0200HGS MDW0210HGS MDW0220HGS MDW0230HGS MDW00937HGS5 3/ MDW0240HGS MDW0250HGS MDW0260HGS MDW0270HGS MDW01094HGS5 7/ MDW0280HGS MDW0290HGS MDW0300HGS MDW0310HGS MDW01250HGS5 1/ MDW0320HGS MDW0330HGS MDW0340HGS MDW0350HGS MDW01406HGS MDW0360HGS MDW0370HGS MDW0380HGS MDW0390HGS MDW01562HGS5 5/ MDW0400HGS MDW01590HGS5 # MDW0410HGS MDW0420HGS MDW0430HGS MDW01719HGS5 11/ MDW0440HGS MDW0450HGS MDW0460HGS MDW0470HGS MDW01875HGS5 3/ MDW0480HGS MDW0490HGS MDW0500HGS MDW0510HGS MDW02031HGS5 13/ MDW0520HGS MDW0530HGS MDW0540HGS MDW02130HGS5 # MDW0550HGS MDW02188HGS5 7/ MDW0560HGS MDW02210HGS5 # MDW0570HGS MDW0580HGS = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills 215 ap Size Solid Carbide Drills

217 SERIES MDW-HGS5 MDW-HGS5 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds h6 1 2 L Solid Carbide Drills MDW-HGS5 5XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) MDW0590HGS MDW02344HGS5 15/ MDW0600HGS MDW0610HGS MDW0620HGS MDW0630HGS MDW02500HGS5 1/ MDW0640HGS MDW0650HGS MDW02570HGS5 #F MDW0653HGS MDW0660HGS MDW0670HGS MDW02656HGS5 17/ MDW02660HGS5 #H MDW0680HGS MDW0690HGS MDW02720HGS5 #I MDW0700HGS MDW02770HGS5 #J MDW0710HGS MDW02812HGS5 9/ MDW0720HGS MDW0730HGS MDW0740HGS MDW0750HGS MDW02969HGS5 19/ MDW0760HGS MDW0770HGS MDW0780HGS MDW0790HGS MDW03125HGS5 5/ MDW0800HGS MDW0810HGS MDW0820HGS MDW03230HGS5 #P MDW0830HGS MDW03281HGS5 21/ MDW0840HGS MDW03320HGS5 #Q MDW0850HGS MDW0860HGS MDW0870HGS MDW03438HGS5 11/ MDW0880HGS MDW0890HGS MDW0900HGS MDW0910HGS MDW03594HGS5 23/ MDW0920HGS MDW0930HGS MDW03680HGS5 #U = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills HGS5S HGS5S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) ap Size 216

218 MDW-HGS5 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS5 135 D h8 Ds h6 1 2 L MDW-HGS5 5XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) MDW0940HGS MDW0950HGS MDW03750HGS5 3/ MDW0960HGS MDW0970HGS MDW0980HGS MDW0990HGS MDW03906HGS5 25/ MDW1000HGS MDW1010HGS MDW1020HGS MDW1030HGS MDW04062HGS5 13/ MDW1040HGS MDW1050HGS MDW1060HGS MDW1070HGS MDW04219HGS5 27/ MDW1080HGS MDW1090HGS MDW1100HGS MDW1110HGS MDW04375HGS5 7/ MDW1120HGS MDW1130HGS MDW1140HGS MDW1150HGS MDW04531HGS5 29/ MDW1160HGS MDW1170HGS MDW1180HGS MDW1190HGS MDW04688HGS5 15/ MDW1200HGS MDW1210HGS MDW1220HGS MDW1230HGS MDW04844HGS5 31/ MDW1240HGS MDW1250HGS MDW1260HGS MDW1270HGS5 1/ MDW05000HGS5 1/ MDW1280HGS MDW1283HGS MDW1290HGS MDW1300HGS MDW05156HGS5 33/ MDW1310HGS MDW1320HGS MDW1330HGS MDW1340HGS MDW05312HGS5 17/ MDW1350HGS = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills HGS5S HGS5S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2(in/mm) 217 ap Size Solid Carbide Drills

219 SERIES MDW-HGS5 MDW-HGS5 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds h6 1 2 L MDW-HGS5 5XD drill for excellent chip management and long tool life (Internal coolant) Solid Carbide Drills Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter Diameter D (mm) Shank Diameter Ds (in/mm) MDW1360HGS MDW1370HGS MDW1380HGS MDW05469HGS5 35/ MDW1390HGS MDW1400HGS MDW1410HGS MDW1420HGS MDW05625HGS5 9/ MDW1430HGS MDW1440HGS MDW1450HGS MDW1460HGS MDW05781HGS5 37/ /8-18 MDW1470HGS MDW1480HGS MDW1490HGS MDW1500HGS MDW05937HGS5 19/ MDW1510HGS MDW1520HGS MDW1530HGS MDW1540HGS MDW06094HGS5 39/ /16-12 MDW1550HGS M18x2.5 MDW1560HGS MDW1570HGS5 H MDW1580HGS MDW06250HGS5 5/ /16-16 MDW1590HGS MDW1600HGS MDW1650HGS5 H MDW1700HGS5 H MDW1750HGS5 H MDW1800HGS5 H MDW1850HGS5 H MDW1900HGS5 H MDW1950HGS5 H MDW2000HGS5 H = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. Items labeled in purple represent Shrink Fit Shank Drills HGS5S HGS5S Shank Diameter Ds Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) ap Size 218

220 MDW-HGS8 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS8 h8 Manufacturing olerances olerances of Diameters (in.) D < = < D < = olerances of Diameters (in.).236 < D < = < D < = olerances of Diameters (in.).709 < D < = MDW-HGS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) ap Size MDW0150HGS MDW0200HGS MDW0210HGS MDW0220HGS MDW0230HGS MDW00937HGS8 3/ MDW0240HGS MDW0250HGS MDW0260HGS MDW0270HGS MDW0280HGS MDW0290HGS x6 MDW0300HGS MDW0310HGS MDW01250HGS8 1/ MDW0320HGS MDW0330HGS M4x.7 MDW0340HGS MDW0350HGS MDW01406HGS MDW0360HGS MDW0370HGS M4.5x.7 MDW0380HGS MDW0390HGS MDW01562HGS8 5/ MDW0400HGS MDW01590HGS8 # MDW0410HGS MDW0420HGS M5x.8 MDW0430HGS MDW01719HGS8 11/ MDW0440HGS MDW0450HGS MDW0460HGS MDW0470HGS MDW01875HGS8 3/ MDW0480HGS MDW0490HGS MDW0500HGS M6x1 MDW0510HGS MDW02010HGS8 # /4-20 MDW02031HGS8 13/ MDW0520HGS MDW0530HGS MDW0540HGS MDW02130HGS8 # MDW0550HGS MDW02188HGS8 7/ /4-28 MDW0560HGS Solid Carbide Drills = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. 219

221 SERIES MDW-HGS8 MDW-HGS8 Series Solid Carbide Coolant hrough Drills 135 D h8 Ds h6 1 2 L MDW-HGS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) ap Size Solid Carbide Drills MDW02210HGS8 # MDW0570HGS MDW0580HGS MDW0590HGS MDW02344HGS8 15/ MDW0600HGS M7x1 MDW0610HGS MDW0620HGS MDW0630HGS MDW02500HGS8 1/ MDW0640HGS MDW0650HGS MDW02570HGS8 #F /16-18 MDW0653HGS MDW0660HGS MDW0670HGS MDW02656HGS8 17/ MDW02660HGS8 #H MDW0680HGS MDW0690HGS MDW02720HGS8 #I /16-24 MDW0700HGS MDW02770HGS8 #J MDW0710HGS MDW02812HGS8 9/ MDW0720HGS MDW0730HGS MDW0740HGS MDW0750HGS MDW02969HGS8 19/ MDW0760HGS MDW0770HGS MDW0780HGS M9x1.25 MDW0790HGS MDW03125HGS8 5/ /8-16 MDW0800HGS MDW0810HGS MDW0820HGS MDW03230HGS8 #P MDW0830HGS MDW03281HGS8 21/ MDW0840HGS MDW03320HGS8 #Q MDW0850HGS M10x1.5 MDW0860HGS MDW0870HGS MDW03438HGS8 11/ = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. 220 (continued on next page)

222 MDW-HGS8 Series Solid Carbide Coolant hrough Drills SERIES MDW-HGS8 135 D h8 Ds h6 1 2 L MDW-HGS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) ap Size MDW0880HGS MDW0890HGS MDW0900HGS MDW0910HGS MDW03594HGS8 23/ MDW0920HGS MDW0930HGS MDW03680HGS8 #U /16-14 MDW0940HGS MDW0950HGS MDW03750HGS8 3/ MDW0960HGS MDW0970HGS MDW0980HGS MDW0990HGS MDW03906HGS8 25/ MDW1000HGS MDW1010HGS MDW1020HGS M12x1.75 MDW1030HGS MDW04062HGS8 13/ MDW1040HGS MDW1050HGS MDW1060HGS MDW1070HGS MDW04219HGS8 27/ /2-13 MDW1080HGS MDW1090HGS MDW1100HGS MDW1110HGS MDW04375HGS8 7/ MDW1120HGS MDW1130HGS MDW1140HGS MDW1150HGS MDW04531HGS8 29/ /2-20 MDW1160HGS MDW1170HGS MDW1180HGS MDW1190HGS MDW04688HGS8 15/ MDW1200HGS M14x2 MDW1210HGS MDW1220HGS MDW1230HGS /16-12 MDW04844HGS8 31/ MDW1240HGS Solid Carbide Drills = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. 221

223 SERIES MDW-HGS8 MDW-HGS8 Series Solid Carbide Drills Coolant hrough Drills 135 D h8 Ds h6 1 2 L MDW-HGS8 8XD drill for excellent chip management and long tool life (Internal coolant) Catalog Number (inch/metric) Stock Fractional Wire & Letters Diameter D (in) Diameter D (mm) Overall L (in/mm) Flute l1 (in/mm) Shank l2 (in/mm) Shank Diameter Ds (in/mm) ap Size Solid Carbide Drills MDW1250HGS MDW1260HGS MDW1270HGS8 1/ MDW05000HGS8 1/ MDW1280HGS MDW1283HGS MDW1290HGS MDW1300HGS MDW05156HGS8 33/ /19-18 MDW1310HGS MDW1320HGS MDW1330HGS MDW1340HGS MDW05312HGS8 17/ /8-11 MDW1350HGS MDW1360HGS MDW1370HGS MDW1380HGS MDW05469HGS8 35/ M16x2 MDW1390HGS MDW1400HGS MDW1410HGS MDW1420HGS MDW05625HGS8 9/ MDW1430HGS MDW1440HGS MDW1450HGS MDW1460HGS MDW05781HGS8 37/ /8-18 MDW1470HGS MDW1480HGS MDW1490HGS MDW1500HGS MDW05937HGS8 19/ MDW1510HGS MDW1520HGS MDW1530HGS MDW1540HGS MDW06094HGS8 39/ /16-12 MDW1550HGS M18x2.5 MDW1560HGS MDW1570HGS MDW1580HGS MDW06250HGS8 5/ /16-16 MDW1590HGS MDW1600HGS = USA stocked item H = Worldwide Warehouse item available in 10 business days Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request. 222

224 Recommended Speeds & Feeds RECoMMENDED PARAMEERS FoR GS/HGS SERIES MDW Work Material Hardness HB Speed = SFM Feed = IPR Drill Diameter ( inch ) ø < - ø0.196 ø ø0.394 ø ø0.630 GS 2D 4D P M K Low Carbon Steel Medium Carbon Steel Alloy Steel 300 Austenitic Stainless Steel 400 Martensitic Stainless Steel Cast Iron Ductile Iron < ~ ~ ~ ~ ~ ~ 240 H Hardened Steel Rc itanium Alloy S i-6al-4v Exotics - Inconel, Monel Aluminum alloy N Copper Alloy SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR Solid Carbide Drills MDW Work Material Hardness HB Speed = SFM Feed = IPR Drill Diameter ( inch ) ø < - ø0.196 ø ø0.394 ø ø0.630 HGS 3D 5D 8D P M K Low Carbon Steel Medium Carbon Steel Alloy Steel 300 Austenitic Stainless Steel 400 Martensitic Stainless Steel Cast Iron Ductile Iron < ~ ~ ~ ~ ~ ~ 240 H Hardened Steel Rc itanium Alloy S i-6al-4v Exotics - Inconel, Monel Aluminum alloy N Copper Alloy SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR SFM IPR

225 224

226 Small Diameter & DlC CoateD DrillS Pages microdrills/dlc Coated Drills Small Dia. & DlC CoateD DrillS PageS Small Diameter Drills MLDH ype MDUS ype MDSS ype DlC Coated Drills NHGS ype

227 Micro Long Drills MLDH-L / MLDH-P ype general Features Micro Long Drills are oil-hole drills for high efficiency drilling that were developed for drilling deep, small-diameter holes. hese next-generation, small-diameter hole drills feature improved strength - often a problem area with small-diameter drills. microdrills/dlc Coated Drills Characteristics and applications - Deep-hole drilling New groove shape ensures good drill rigidity and chip evacuation. High efficiency drilling to depths of over 20x drill diameter at over v f =500mm/min (drill diameter 1.3mm, SUS416 equivalent). Optimal thinning and edge balance for stable chip control. - Long tool life Special coating provides long tool life with a wide variety of work materials. Improved chip evacuation makes it possible to reduce spindle load fluctuation, ensuring stable tool life. Series Application Series Diameter Range (mm) Hole Depth ( L / D) Remarks MLDH L5 ype ø0.8 to 2.0 Up to 5 41 Models Stocked Deep Hole Drilling MLDH L12 ype ø0.8 to 2.0 Up to Models Stocked MLDH L20 ype ø0.8 to 2.0 Up to Models Stocked Guide Hole Drilling recommended Cutting Conditions MLDH-P ype/mldh-l5 ype Drill Diameter ød c (mm) Cutting Conditions Soft Steel Up to 200HB General Steel Up to 250HB Alloy Steel Up to 300HB Stainless Steel Up to 200HB Cast Iron FC/FCD (v c : Cutting Speed m/min f: Feed Rate mm/rev) Aluminium Alloy Heat-resistant steels v c Up to 1.0 f v c Up to 1.5 f v c Up to 2.0 f Min. - Optimum - Max. mldh-l12 type/mldh-l20 type/mldh-l30 type Drill Diameter ød c (mm) Cutting Conditions MLDH L30 ype ø0.8 to 2.0 Up to Models Stocked MLDH P ype ø0.8 to 2.0 Up to 2 41Models Stocked Soft Steel Up to 200HB General Steel Up to 250HB Alloy Steel Up to 300HB Stainless Steel Up to 200HB Cast Iron FC/FCD Aluminium Alloy Heat-resistant steels Up to 1.0 v c f Up to 1.5 v c f Up to 2.0 v c f application examples Min. - Optimum - Max. Automotive Component Mould (Equivalent to SUS416) ooling Component (Equivalent to SKD11) ool : MLDH1400L20 (Guide : MLDH1400P) Equipment : Vertical Machining Centre (HSKA63) Coolant Supply : Internal Coolant (Emulsion ype, Pump Pressure : 4MPa) Cutting Conditions : v c =60m/min f=0.03mm/rev H=21mm ool Life : 600 Units (11.4m/reg) ool : MLDH1900L20 (Guide : MLDH1900P) Equipment : Vertical Machining Centre (HSKA63) Coolant Supply : Internal Coolant (Emulsion ype, Pump Pressure : 4MPa) Cutting Conditions : v c =60m/min f=0.10mm/rev H=27mm ool Life : 600 Units (18m/reg) 226

228 MLDH-P ype MLDH-L ype Micro Long Drills MLDH-L / MLDH-P ype internal Coolant Supply (mldh-p type / mldh-l type) Carbon Steel, Alloy Steel empered Hardened Steel Stainless i Heat-resistant Cast Ductile Aluminium Up to 0.28% From 0.29% Steel Up to 45HRC From 46HRC steel Alloy steels Iron Cast Iron Alloy G G S S G G G S Copper alloy Composite CFRP MLDH-P ype W/ Oil Hole 2D MLDH-L ype W/ Oil Hole 5D 12D 20D 30D 145 ø c ø ø c ø MLDH-P ype/mldh-l ype Dimensions and Stock Availability Dedicated Guide Hole MLDH-P ype Micro Long Drill MLDH-L ype Diameter Dimensions Hole Depth: 5D Hole Depth: 12D Hole Depth: 20D Hole Depth: 30D ød c Cat. No. Stock (mm) Cat. No. Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm) (mm) L l 5,12,20, 30 5 L l 1 2 L l 2 0 L l 3 0 L l 0.80 mldh 0800P «mldh 0800l «8 «« « P «0810l «««« mldh 0820P «mldh 0820l «««« P «0830l «««« mldh 0840P «mldh 0840l «««« P « l «««« P «0860l ««««0.87 mldh 0870P «mldh 0870l «««« P «0880l «««« mldh 0890P «mldh 0890l «««« P « l «50 ««« P «0910l «««« mldh 0920P «mldh 0920l «««« P «0930l «««« mldh 0940P «mldh 0940l «««« P « l «««« P « l ««««0.97 mldh 0970P «mldh 0970l «««« P «0980l ««60 ««0.99 mldh 0990P «mldh 0990l ««17 «24 « P «1000l «««« mldh 1050P «4.2 mldh 1050l ««18 «25 « mldh 1100P «4.4 mldh 1100l ««19 «26 « mldh 1150P «4.6 mldh 1150l «««28 « mldh 1200P «4.8 mldh 1200l «««29 « mldh 1250P «5.0 mldh 1250l ««21 «30 « mldh 1300P «5.2 mldh 1300l ««22 «31 « mldh 1350P «5.4 mldh 1350l ««23 «32 « mldh 1400P «5.6 mldh 1400l ««65 24 «75 34 « mldh 1450P «5.8 mldh 1450l ««25 «35 « mldh 1500P «6.0 mldh 1500l «««36 « mldh 1550P «6.2 mldh 1550l «««37 « mldh 1600P «6.4 mldh 1600l ««27 «38 « mldh 1650P «6.6 mldh 1650l ««28 «40 « mldh 1700P «6.8 mldh 1700l ««29 «41 « mldh 1750P «7.0 mldh 1750l ««30 «42 « mldh 1800P «7.2 mldh 1800l «««43 « mldh 1850P «7.4 mldh 1850l «««85 44 « mldh 1900P «7.6 mldh 1900l ««32 «46 « mldh 1950P «7.8 mldh 1950l ««75 33 «47 « mldh 2000P «8.0 mldh 2000l ««34 «90 48 «68 Grade: ACV70 Please indicate 5, 12, 20 or 30 in the when ordering. (Example: MLDH 1000L20) Made to Order Items: Inquire about production of drills in tool diameters and lengths not listed above or not in stock. D : Can be made in lengths up to 400 mm D Diameter: ø2.5 to ø20 mm 227 D Work material: Standard stocked items may be used for general steel and alloy steel but we recommend and provide optimized tools designed for the material. microdrills/dlc Coated Drills

229 micro multidrills mdus type micro multidrills mdus-features & Benefits High precision shank Shank tolerance: h3 Concentricity: 0.3µm or less Roundness: 0.5µm or less New ultra-thin tialn coating Provides improved wear resistance Wide material range Ideal for machining steel, stainless steel, and copper microdrills/dlc Coated Drills Helix angle: 30 ø0.030 to ø0.180mm Catalog Number ødc (mm) øds (mm) MDUS C MDUS C «0.4 MDUS C «0.5 MDUS C «0.8 MDUS C «1.0 MDUS C «1.2 MDUS C «1.5 MDUS C «1.8 H = Worldwide Warehouse item available in 10 business days Dimensions (mm) Stock l ls L «

230 mini multidrills mini multidrills mdss type Features & Benefits High breakage resistance due to a combination of tough, stable carbide substrate and a highly rigid design Long tool life is achieved as a result of the PVD coating created especially for small diameter drills Wide variety of applications including carbon steel, alloy steel, die steel, and stainless steel microdrills/dlc Coated Drills ø0.20 to ø0.49mm Catalog Number Stock ødc (mm) MDSS0020 «0.20 MDSS0021 «0.21 MDSS0022 «0.22 MDSS0023 «0.23 MDSS0024 «0 MDSS0025 «0.25 MDSS0026 «0.26 MDSS0027 «0.27 MDSS0028 «0.28 MDSS0029 «0.29 MDSS0030 «0.30 MDSS0031 «0.31 MDSS0032 «0.32 MDSS0033 «0.33 MDSS0034 «0.34 MDSS0035 «0.35 MDSS0036 «0.36 MDSS0037 «0.37 MDSS0038 «0.38 MDSS0039 «0.39 MDSS0040 «0.40 MDSS0041 «0.41 MDSS0042 «0.42 MDSS0043 «0.43 MDSS0044 «0.44 MDSS0045 «0.45 MDSS0046 «0.46 MDSS0047 «0.47 MDSS0048 «0.48 MDSS0049 «0.49 Dimensions (mm) l 2.5 H = Worldwide Warehouse item available in 10 business days ls 28 Style Fig1 Fig2 ø0.50 to ø0.79mm Catalog ødc Dimensions (mm) Number (mm) l ls Style MDSS0050 «0.50 MDSS0051 «0.51 MDSS0052 «0.52 MDSS0053 «0.53 MDSS0054 «0.54 MDSS0055 « MDSS0056 «0.56 MDSS0057 «0.57 MDSS0058 «0.58 MDSS0059 «0.59 MDSS0060 «0.60 MDSS0061 «0.61 MDSS0062 «0.62 MDSS0063 «0.63 MDSS0064 «0.64 MDSS0065 « Fig2 MDSS0066 «0.66 MDSS0067 «0.67 MDSS0068 «0.68 MDSS0069 «0.69 MDSS0070 «0.70 MDSS0071 «0.71 MDSS0072 «0.72 MDSS0073 «0.73 MDSS0074 «0.74 MDSS0075 « MDSS0076 «0.76 MDSS0077 «0.77 MDSS0078 «0.78 MDSS0079 «0.79 (continued on next page) Stock 229

231 mini multidrills mdss type mini multidrills microdrills/dlc Coated Drills (continued from previous page) ø0.80 to ø1.00mm Catalog Number Stock ødc (mm) Dimensions (mm) ls MDSS0080 «0.80 MDSS0081 «0.81 MDSS0082 «0.82 MDSS0083 «0.83 MDSS0084 «0.84 MDSS0085 « MDSS0086 «0.86 MDSS0087 «0.87 MDSS0088 «0.88 MDSS0089 «0.89 MDSS0090 «0.90 MDSS0091 «0.91 MDSS0092 «0.92 MDSS0093 «0.93 MDSS0094 «0.94 MDSS0095 « MDSS0096 «0.96 MDSS0097 «0.97 MDSS0098 «0.98 MDSS0099 «0.99 MDSS0100 « H = Worldwide Warehouse item available in 10 business days l Style Fig2 recommended Cutting Conditions (Wet) Feed Rate=ipm / mm/min ~ø.20 - ø.29 mm ~ø mm ~ø mm ~ø mm ~ø mm Structural Steel Carbon Steel Gray Cast Iron Alloy Steel Pre-hardened Steel Die Steel empered Steel Hardened Steel HRc Hardened Steel HRc Ductile Cast Iron Stainless Steel RPM 31,800 26,500 21,200 12,700 10,600 31,800 10,600 Feed Rate / / / / / / / 20 Step Feed 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD RPM 31,800 26,500 21,200 12,700 10,600 31,800 10,600 Feed Rate / / / / / / / 30 Step Feed 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD RPM 31,800 25,900 19,900 12,700 9,900 31,800 9,500 Feed Rate / / / / / / / 40 Step Feed 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD RPM 31,800 25,500 19,100 12,700 9,500 31,800 9,500 Feed Rate / / / / / / / 50 Step Feed 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD 0.1XD RPM 23,900 15,900 12,700 8,000 5,600 19,100 5,600 Feed Rate / / / / / / / 80 Step Feed 0.2XD -.5XD* 0.2XD -.5XD* 0.2XD -.5XD* 0.1XD 0.1XD 0.2XD -.5XD* 0.1XD * Step feed is recommended for drilling of holes deeper than 3XD 1) he conditions above are recommended under wet conditions, using water-soluble coolant. 2) If machine noises and vibrations are present, adjust the cutting conditions accordingly. 3) If the machine cannot achieve the recommended spindle speed, use the maximum spindle speed available. 230

232 DlC Coated Drills DlC CoateD DrillS NHgS type Features & Benefits ødc L øds h6 High efficiency drilling DLC or "diamond like carbon" coating along with special web thinning drastically reduce cutting resistance Diameter ø3.00 to 8.00mm (5XD) Catalog Number ødc øds Dimensions (mm) Stock (mm) (mm) l L MDW0300NHGS «28 78 MDW0340NHGS «MDW0350NHGS «32 MDW0365NHGS «86 MDW0380NHGS «36 MDW0400NHGS «MDW0430NHGS «40 MDW0450NHGS «5.0 MDW0460NHGS «44 MDW0500NHGS «98 MDW0510NHGS «44 MDW0550NHGS «100 MDW0600NHGS «48 MDW0610NHGS «52 MDW0650NHGS «7.0 MDW0680NHGS «56 MDW0700NHGS «109 MDW0735NHGS «MDW0750NHGS «60 MDW0780NHGS «64 MDW0800NHGS «118 Precision drilling Special cutting edge design improves hole quality longer tool life DLC coating and cutting edge design provide long and stable tool life For a wide variety of work material Die cast aluminum, aluminum casting, wrought aluminum alloy, brass casting, and bronze casting thrust Force Comparison hrust Force (N) Straight flute HGS (internal coolant) NHGS Work Material: Al alloy die casting Drill Diameter: ø8.0 Cutting Speed: 656 sfm (200 m/min) Internal coolant microdrills/dlc Coated Drills Diameter ø8.50 to 16.00mm (5XD) Catalog Number ødc øds Dimensions (mm) Stock (mm) (mm) l L MDW0850NHGS «68 MDW0860NHGS « MDW0900NHGS «MDW0921NHGS «76 MDW0950NHGS «10.0 MDW0960NHGS «80 MDW1000NHGS «136 MDW1040NHGS «84 MDW1050NHGS «149 MDW1100NHGS «88 MDW1110NHGS «92 MDW1150NHGS «158 MDW1200NHGS «96 MDW1210NHGS «100 MDW1250NHGS «167 MDW1300NHGS «104 MDW1350NHGS « MDW1400NHGS « MDW1410NHGS «116 MDW1450NHGS «MDW1490NHGS «MDW1500NHGS « MDW1550NHGS « MDW1600NHGS « H = Worldwide Warehouse item available in 10 business days recommended running Conditions Speed: v (m/min) Feed: f (mm/rev) f= (0.4) f= (0.7) f= (1.0) f= (1.25) Feed Rate ipr (mm/rev) Drill Diameter Up to ø6.00 Up to ø10.00 Up to ø16.00 Aluminum Casting/ Die Cast Aluminum Wrought Aluminum Alloy v f v f v f

233 232

234 DEEP HOLE CARBIDE DRILLS Pages Deep Hole Carbide Drills DEEP HOLE CARBIDE DRILLS PAgES MDW-XHV Features & Benefits XHV-12XD (INCH) XHV-12XD (MERIC) XHV-20XD (INCH) XHV-20XD (MERIC) XH/PH (MERIC)

235 FEAURES & BENEFIS MDW-XHV MDW-XHV Deep Hole Carbide Drills Features & Benefits Features & Benefits Deep hole drilling New flute shape with improved chip evacuation during deep drilling. High-efficiency drilling to depths of over 30 times drill diameter (V f = 28 IPM). Stable deep hole drilling with double margin design. Longer tool life Special DEX coating provides long tool life in a variety of work material. Eco-friendly Compatible with the MQL (Minimum Quantity Lubrication) system. Application Examples Deep Hole Carbide Drills Automotive Component 1045 steel (250HB) Machine: Horizontal single axis NC machine Coolant: MQL Air pressure 0.9MPa MQL Volume Approx. 1cc/H Pilot hole: Deep hole: ø0.23 x 0.47in (ø5.73 x 12mm) ø0.22 x 3.27in (ø5.7 x 83mm) Drill point angle: 150 V c = SFM (80m/min) V c = SFM (80m/min) f = IPR (0.25mm/min) f = IPR (0.20mm/min) V f = 44 IPM (1117mm/min) ool Life: 250 parts Automotive Component Gray cast iron Machine: Horizontal single axis NC machine Coolant: MQL (volume 3cc/H) Air discharge 0.45 MPa Pilot hole: ø0.30 x 0.51in (ø7.63 x 13mm) Drill point angle: 150 V c = SFM (80m/min) f = IPR (0.25mm/min) ool Life: 500 parts Deep hole: ø0.30 x 9.10in (ø7.60 x 230mm) V c = 197 SFM (60m/min) f = IPR (0.30mm/min) V f = IPM (754mm/min) Recommended Drilling Method 1. Make a guide hole using the MDS-V type drill Use a guide hole MDS-V style drill with diameter the same as the MDW-XHV type 3. Increase rotation speed until the set rotation speed is reached and start normal drilling 140 Increase rotation speed H H = Drill dia. x 1.5 to Feed the MDW-XHV type throught he guide hole at low rotation speed Rotation: 500 rpm Feed Rate: ipm Stop 0.04 in. away from the guide hole depth 4. After drilling, rotation speed is reduced and the drill is retracted from the work material Rotation: 500 rpm Feed Rate: ipm Change rotation speed to 500 rpm 1 OHER NOES A flat base should be prepared when the surface for the guide tool is slanted When drilling through a slanted surface, reduce the drill feed to ipm before the drill exits ødc+(0.001~0.002)in ødc θ θ +10 Recommended Guide Hole Values (0.06~0)øDC COOLAN Internal Coolant (Water Soluble): Pump Pressure Steel: PSI Cast Iron or Aluminum: PSI Internal MQL: Air Pressure: PSI or above Volume (Edge) Recommended Cutting Conditions Vc=sfm / m/min f=ipr / mm/rev ~ø.125 in ~ø3.0 mm ø.125~ø.203 in ø3.1~ø5.0 mm ø.203~ø.406 in ø5.1~ø10.0 mm ø.406~ø0.625 in ø10.1~ø16.0 mm General Steel (>300HB) Hardened Steel (>45HrC) Stainless Steel (>200HB) Gray Cast Iron Ductile Iron Vc 165~330 / 50~100 65~130 / 20~40 100~165 / 30~50 165~295 / 50~90 130~260 / 40~80 f 0.003~0.006 / 0~ ~0.003 / 0.06~ ~0.005 / 0.06~ ~0.010 / 0.15~ ~0.008 / 0.12~0.20 Vc 260~395 / 80~120 65~130 / 20~40 100~195 / 30~60 165~295 / 50~90 130~260 / 40~80 f 0.006~0.010 / 0.15~ ~0.004 / 0~ ~0.006 / 0~ ~0.012 / 0.15~ ~0.010 / 0.15~0.25 Vc 260~395 / 80~120 65~130 / 20~40 130~260/ 40~80 195~330 / 60~ ~295 / 50~90 f 0.008~0.014 / 0.20~ ~0.006 / 0.10~ ~0.008 / 0.10~ ~0.014 / 0.20~ ~0.014 / 0.20~0.35 Vc 260~425/ 80~130 65~130 / 20~40 165~260/ 50~80 230~395/ 70~ ~330 / 60~100 f 0.010~0.014 / 0.25~ ~0.006 / 0.10~ ~0.008 / 0.10~ ~0.014 / 0.25~ ~0.014 / 0.25~

236 MDW-XHV Deep Hole Carbide Coolant hrough Drills 12XD-INCH MDW-XHV olerance of Diameters ød olerance.1181 < ød < < ød < < ød < D d L3 L1 L L2 Deep Hole Carbide Drills 12XD-INCH Catalog Cutting Dia. Stock Number Fraction Decimal L L1 L2 L3 d MDW1250XHV12 1/ MDW1406XHV12 9/ MDW1563XHV12 5/ MDW1719XHV12 11/ MDW1875XHV12 3/ MDW2031XHV12 13/ MDW2131XHV12 # MDW2187XHV12 7/ MDW2500XHV12 1/ MDW2570XHV12 #F MDW2656XHV12 17/ MDW2813XHV12 9/ MDW2969XHV12 19/ MDW3125XHV12 5/ MDW3320XHV12 #Q MDW3438XHV12 11/ MDW3594XHV12 23/ MDW3750XHV12 3/ MDW3906XHV12 25/ MDW4063XHV12 13/ MDW4219XHV12 27/ MDW4375XHV12 7/ MDW4531XHV12 29/ MDW4688XHV12 15/ MDW4844XHV12 31/ MDW5000XHV12 1/ MDW5312XHV12 17/ MDW5625XHV12 9/ MDW6250XHV12 5/ MDW7500XHV12 3/ = USA Stocked item NOE: MDS-V is the stocked recommended guide drill for the XHV series. Use a guide hole drill with diameter the same as that of the MDW-XHV type. 235

237 12XD-MERIC MDW-XHV MDW-XHV Deep Hole Carbide Coolant hrough Drills olerance of Diameters ød olerance.1181 < ød < < ød < < ød < D d Deep Hole Carbide Drills L3 L1 L L2 12XD-MERIC Catalog Number Stock D L L1 L2 L3 d MDW030XHV MDW035XHV MDW040XHV MDW045XHV MDW050XHV MDW051XHV MDW055XHV MDW060XHV MDW065XHV MDW069XHV MDW070XHV MDW075XHV MDW080XHV MDW085XHV MDW090XHV MDW093XHV MDW095XHV MDW100XHV MDW105XHV MDW110XHV MDW115XHV MDW120XHV MDW125XHV MDW130XHV MDW140XHV = USA Stocked item 236

238 MDW-XHV Deep Hole Carbide Coolant hrough Drills 20XD-INCH MDW-XHV olerance of Diameters ød olerance.1181 < ød < < ød < < ød < D d L3 L1 L L2 Deep Hole Carbide Drills 20XD-INCH Catalog Cutting Dia. Stock Number Fraction Decimal L L1 L2 L3 d MDW1250XHV20 1/ MDW1406XHV20 9/ MDW1563XHV20 5/ MDW1719XHV20 11/ MDW1875XHV20 3/ MDW2031XHV20 13/ MDW2130XHV20 # MDW2187XHV20 7/ MDW2500XHV20 1/ MDW2570XHV20 #F MDW2656XHV20 17/ MDW2813XHV20 9/ MDW2969XHV20 19/ MDW3125XHV20 5/ MDW3320XHV20 #Q MDW3438XHV20 11/ MDW3594XHV20 23/ MDW3750XHV20 3/ MDW3906XHV20 25/ MDW4063XHV20 13/ MDW4219XHV20 27/ MDW4375XHV20 7/ MDW4531XHV20 29/ MDW4688XHV20 15/ MDW4844XHV20 31/ MDW5000XHV20 1/ MDW5312XHV20 17/ = USA Stocked item NOE: MDS-V is the stocked recommended guide drill for the XHV series. Use a guide hole drill with diameter the same as that of the MDW-XHV type. 237

239 20XD-MERIC MDW-XHV MDW-XHV Deep Hole Carbide Coolant hrough Drills olerance of Diameters ød olerance.1181 < ød < < ød < < ød < D d Deep Hole Carbide Drills L3 L1 L L2 20XD-MERIC Catalog Number Stock D L L1 L2 L3 d MDW030XHV MDW035XHV MDW040XHV MDW045XHV MDW050XHV MDW051XHV MDW055XHV MDW060XHV MDW065XHV MDW069XHV MDW070XHV MDW075XHV MDW080XHV MDW085XHV MDW090XHV MDW093XHV MDW095XHV MDW100XHV MDW105XHV MDW110XHV MDW115XHV MDW120XHV MDW125XHV MDW130XHV MDW140XHV = USA Stocked item NOE: MDS-V is the stocked recommended guide drill for the XHV series. Use a guide hole drill with diameter the same as that of the MDW-XHV type. 238

240 MDW-XH Deep Hole Carbide Coolant hrough Drills 15, 25 & 30XD-MERIC MDW-XH/PH 140 ødh8 ød h6 L MDW-XH-MERIC ool Dia. ød c (mm) Shank Dia. ød s (mm) Catalog Number Stock 15XD 25XD 30XD Dimensions (mm) Stock Dimensions (mm) Stock Dimensions (mm) 15 L l 25 L l 30 L l MDW0297XHoo MDW0347XHoo MDW0397XHoo MDW0447XHoo MDW0497XHoo MDW0547XHoo MDW0597XHoo MDW0647XHoo MDW0697XHoo MDW0747XHoo MDW0797XHoo H = Worldwide Warehouse item available in 10 business days NOE: MDW-PH is the recommended guide drill for the XH series. Use a guide hole drill with a diameter to inch larger than that of the MDW-XH type. Deep Hole Carbide Drills 150 ødh8 ød h6 L MDW-PH-MERIC ool Dia. ød c (mm) Shank Dia. ød s (mm) Catalog Number Stock Guide Hole Drill Dimensions (mm) L l MDW0300PHoo MDW0350PHoo MDW0400PHoo MDW0450PHoo MDW0500PHoo MDW0550PHoo MDW0600PHoo MDW0650PHoo MDW0700PHoo MDW0750PHoo MDW0800PHoo H = Worldwide Warehouse item available in 10 business days 239

241 240

242 echnical informaion & hardware Pages echnical information echnical informaion Pages Laydown hreading Applications PCBN Applications PCD Applications Recommended Running Conditions

243 laydown hreading sysem Laydown hreading System Sumitomo Electric has developed ME (external) and MI (internal) threading inserts with a pitch range of 1.0 ~ 3.0 mm and 8~24 threads per inch (PI) along with applicable LE type and SI holders. he superior features of the ME and MI threading inserts include an M-class tolerance and dimple shaped chipbreaker. he M-class tolerance reduces insert cost by eliminating the need for expensive grinding. Furthermore, chip control is greatly improved as a result of the specially designed dimple chipbreakers. ME Insert Design feaures echnical information A positive rake angle encourages good chip control and reduces cutting resistance. wo tier dimple-style chip breakers evacuate chips smoothly and easily. M-class tolerance reduces insert cost. Four available grades cover a wider range of applications. inser grades & recommended running condiions application ac225 (coated) For stainless and general steels Stable machining 130a (cermet) For soft and general steels Good surface finish Long tool life Work Material recommended running conditions (sfm) Insert Grade Soft Steel Carbon Steel Alloy Steel Stainless Steel Exotics AC ~ ~ ~ ~ A A30 EH20Z 330 ~ ~ ~ ~ ~ ~ ~ ~ 150 rouble shooting chipping 130a ac225 Excessive Wear a30 ac a Plastic Deformation a30 ac a a30 (P30 carbide) For low and medium speed cutting of stainless and general steels eh20z (PVD coated) For exotic materials recommended infeed Values mm (inch) Pitch (mm) PI Pass S 0.25 (.010) 2 ND 0.20 (.008) 3 RD 0.15 (.006) 4 H 0.10 (.004) 5 H 0.05 (.002) 6 H 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.12 (.005) 0.10 (.004) 0.05 (.002) 7 H 8 H 9 H 0.35 (.014) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.05 (.002) 10 H 11 H 0.35 (.014) 0.30 (.012) 0.25 (.010) 0.20 (.008) 0.20 (.008) 0.15 (.006) 0.15 (.006) 0.15 (.006) 0.10 (.004) 0.10 (.004) 0.05 (.002) 242

244 erms: Laydown hreading System laydown hreading sysem hread form (most common shapes) 60 (UN standard, ISO) 55 (British standard) 29 (Acme standard/stub) Pitch Distance from the top of one thread to the next. Pitch = 1 (inch) / threads per inch, Ex: 20 PI = 1 / 20 =.050.P.i. Number of threads per inch PI = 1 (inch) / pitch, Ex: 1 /.050 (pitch) = 20 tpi lead Movement caused by one revolution of the screw. (the same as pitch in a single start thread) Lead = pitch x number of starts Example: double start thread with.050 pitch =.100 lead multi-start hread hread with more than one starting position. (lead different than pitch) Helix angle Angle generated by the helix of the thread at the pitch diameter. major Diameter see drawing below minor Diameter see drawing below Pitch Diameter see drawing below Pitch line -see drawing below crest and root radius see drawing below echnical information Helix Angle Pitch hread hickness Major Dia. Pitch Dia. Minor Dia. Crest Radius Root Radius Pitch Line 243

245 PcBn recommendaions for hardened seel PCBN Recommended Conditions for Hardened Steel recommended running condiions (sfm) echnical information material application hardness grade low low opt. high opt. high inducion hardened seel continuous interrupted (DrY) 45-65hrc hrc Bn BnX Bnc BnX Bnc Bnc Bn BnX Bn Bn Bnc Bnc material application hardness grade low low opt. high opt. high carburized hardened seel Bearing seel continuous interrupted (DrY) hrc hrc Bnc BnX Bnc Bnc Bn BnX Bn Bn Bnc Bnc material application hardness grade low low opt. high opt. high Die seel high speed seel continuous interrupted (DrY) hrc hrc Bn Bn BnX Bnc BnX Bnc Bnc Bn BnX Bn Bn Bnc feed rae feed rae (ipr) finishing general Purpose roughing Note: Use above speeds for threading and grooving applications. he recommended feed rate for grooving is IPR, while your threading feed rate should be based upon the thread form, but not to exceed IPR. grade general running Parameters* (sfm) low low opt. high opt. high BNX BNC BNX BNC BN BNX BN BN BNC BNC * he above are a general range of running parameters based on grade and material. Please contact your local Sumitomo Sales Representative or the Sumitomo Engineering Department to obtain more application specific running parameters. DePh of cu mini-ip D.O.C. < (nu, ns, nc) medium-ip D.O.C. < (md) full-ip D.O.C. < Note: Depth of cut per pass Note: Running wiper inserts at the above feed rates will produce a higher quality surface finish when compared to a non-wiper insert. 244

246 PCBN Recommendations for Iron Machining PcBn recommendaions for iron machining recommended running condiions (sfm) material application grade low low opt. high opt. high Bn Bn gray cas iron continuous & interrupted Bns Bnc Bn material application grade low low opt. high opt. high Bnc DUcile iron hbn continuous & interrupted Bn Bn material application grade low low opt. high opt. high general sinered alloy continuous & interrupted Bn Bn Bn echnical information material application grade low low opt. high opt. high Bn high DensiY sinered alloy continuous & interrupted Bn Bn Bns feed rae feed rae (ipr) finishing general Purpose roughing Note: Use above speeds for threading and grooving applications. he recommended feed rate for grooving is IPR, while your threading feed rate should be based upon the thread form, but not to exceed IPR. DePh of cu mini-ip (nu, ns, nc) medium-ip (md) D.O.C. < D.O.C. < grade general running Parameters* (sfm) low low opt. high opt. high BN BNS BN * he above are a general range of running parameters based on grade and material. Please contact your local Sumitomo Sales Representative or the Sumitomo Engineering Department to obtain more application specific running parameters. Coolant should not be used for any interrupted cutting when using PCBN tools full-ip D.O.C. < solid cbn** D.O.C. < **Depth of cut based on gray cast iron material. For chilled iron, depth of cut should not exceed

247 sumiboron PcBn grades SUMIBORON Insert and Edge reatment All SUMIBORON inserts are enhanced with the optimum cutting edge preparation for the various grades and geometries (shown on the right). his is to avoid cutting edge fracture caused by the heavy loads generated during the machining of high hardness materials such as Hardened Steel. As the pioneer of CBN tools "SUMIBORON," this vast selection of grades and edge treatment combinations is our trump card for Hardened Steel machining. sumiboron insert cutting edge specification list Edge Specification of SumiBoron Inserts A' Close-up of cutting edge A Rake face Flank Nose radius Negative land CBN layer Cutting edge Negative land angle α Flank Section A-A' Negative land width Honing Rake face CBN layer echnical information Series SUMIBORON Coated SUMIBORON Work Negative/ Standard Low Resistance ype L Strong Edge ype H Grade Material Positive Identification Code α W Honing Notation Identification Code α W Honing Notation Identification Code α W Honing BnX10 Negative/Positive No BnX20 Negative/Positive S Yes l * No BnX25 Negative/Positive S Yes Bn1000 Negative/Positive S Yes Hardened Negative S Yes l No Steel Bn250 Positive S Yes ls S Yes Bn2000 Negative/Positive S Yes l No hs S Yes Bn350 Negative No h No Positive No Bn500 Negative/Positive No Bn700 Negative/Positive No lf Sharp edge 0 0 No hs S Yes Cast Iron Bn7000 Negative/Positive No lf Sharp edge 0 0 No hs S Yes Exotic lf Sharp edge 0 0 No Alloy Negative/ Bn No le Sharp edge 0 0 Yes hs S Yes Positive ls S Yes Bns800 Negative No lf Sharp edge 0 0 No Bnc100 Negative/Positive S Yes ls S Yes Hardened Bnc160 Negative/Positive S Yes ls S Yes hs S Yes Steel Bnc200 Negative/Positive S Yes ls S Yes hs S Yes Bnc300 Negative/Positive S Yes hs S Yes Cast Iron Bnc500 Negative/Positive S Yes hs S Yes cutting edge reatment of inserts with Wipers/chipbreakers *Identification code will be for inserts with inscribed circle of less than φ4.76. Series SUMIBORON Coated SUMIBORON Work Other ypes Grade Material Notation Identification Code α W Honing ype Wg S Yes Wiper Hardened Wh S Yes Wiper Bn2000 Steel n-fv 0 0 Yes With breaker n-lv S Yes With breaker Cast Iron W No Wiper Exotic Bns800 Alloy lfw Sharp edge 0 0 No Wiper Sharp edge Bnc100 W S Yes Wiper Wg S Yes Wiper Wh S Yes Wiper Bnc160 W S Yes Wiper n-fv 0 0 Yes With breaker n-lv S Yes With breaker Hardened Steel n-sv S Yes With breaker Wg S Yes Wiper Wh S Yes Wiper Bnc200 W S Yes Wiper n-fv 0 0 Yes With breaker n-lv S Yes With breaker n-sv S Yes With breaker Cast Iron Bnc500 W S Yes Wiper edge reatment identification code Edge reatment Notation No Standard type Low cutting F Sharp edge L forces E Honing + Strong Negative land H edge type S Negative land + Honing WG/WH/W Wiper N-FV/N-LV/ N-SV With Chipbreaker D Edge treatment identification code (Ex) Negative land angle α Flank Negative land width Honing Rake face CBN layer S Negative land Negative land width angle reatment :Negative land type S:Negative land + honing Ex: S /0.12mm width negative land with honing 246

248 Recommended Running Conditions PcD applicaions recommended running condiions material sfm ipr D.o.c Aluminum Alloys (4% - 8% Si) Aluminum Alloys (9% - 14% Si) Aluminum Alloys (15% - 18% Si) grade recommendation first second hird 3,000-10, DA1000 DA2200 DA150 2,000-8, DA1000 DA2200 DA150 1,000-2, DA1000 DA2200 DA150 Copper Alloy 3, DA1000 DA2200 DA150 Hard Plastic 3, DA1000 DA2200 DA150 Wood & Composite 13, DA1000 DA2200 DA150 ungsten Carbide DA90 DA150 - Reinforced Plastics 3, DA1000 DA2200 DA150 Note: he above running parameters are for turning applications only. echnical information 247

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