CAT.AC1030UBROCHURE.8/17. Grade for Small Parts Machining. AC1030U Series. New Grade for High Precision Machining
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1 CAT.BROCHURE.8/7 Grade for Sma Parts Machining Series New Grade for High Precision Machining
2 eatures & Benefits Superior Wear & Chipping Resistance New Muti-ayer Coating Exceent Surface inish! High Quaity Ground Insert Greaty Improved Ground Edge inish Smooth Anti-chipping ayer Exceent surface finish High Hardness / Heat Resistance Better wear resistance High Adhesion Technoogy New Carbide Substrate Superior peeing resistance Tough Carbide Substrate Rz =.0 μm Rz = 0.65 μm Controed micro-chipping & adhesion for improved surface finish! Competitor Competitor Rz =.0 μm Rz = 4. μm Rz = 4.3 μm Surface inish Worn Edge Pre Cut Edge Improved chipping resistance No Chipping! Chipped Coating Chipped Coating No Tearing! Good Surface Roughness Tearing Tearing Work Materia: 437 Stee OD inishing Insert: DCGT3.5RY Cutting Conditions: Vc= 60 SM f= 0.00 IPR ap= 0.004, Wet Appication Range Cutting Speed (SM) 80 New PVD Coating Absotech Bronze and specia substrate. High quaity cutting edge yieds exceent resistance against adhesion and micro-chipping, resuting in better surface finish High Precision inishing Cutting Conditions Recommended Cutting Conditions Materia Soft Stee Carbon Stee Stainess Stee Brass Cast Iron Exotic Materia
3 Appication Exampes Comp Work Materia: 304 Stainess Insert: DCGT3.5RY Cutting Conditions: Vc= 330 SM f= 0.00 IPR ap= 0.004, Wet 047 Stee Surface Roughness 00 Comp. (in.) Reief Wear (in.) 0..6 Reief Wear.008 Passes Passes 304 Stainess Stator Shaft Vave Body 650 Parts Comp. 330 No chip recutting Insert: VCGTRX- Cutting Conditions: Vc= 640 SM f= IPR ap= , Wet Chip recutting Insert: VCGT0RY- Cutting Conditions: Vc= 75 SM f= 0.00 IPR ap= 0.008, Wet Structura Structura Stee SteePipe Pipe Stainess StainessStee Stee Sensor SensorHousing Housing Parts Parts Insert: Insert:CCGT.50X- CCGT.50X- Cutting CuttingConditions: Conditions:VVcc== SM SMf= f= IPR IPR aapp==0.06, 0.06,Wet Wet Insert: Insert:DCGT3.5MEC- DCGT3.5MEC- Cutting ==60 CuttingConditions: Conditions:VV 60SM SMf=f= IPR IPR cc aa ==0.008, 0.008,Wet Wet pp Chipbreaker Appication Range Neutra Chipbreakers /R Depth (in.) Depth (in.) Handed Chipbreakers W RW.004 eed (IPR) New YS Chipbreaker - Improved chip contro and crater wear in soft materia machining - ess damage on cutting edge with. EM.06 EC MESI.006 eed (IPR) - YS- YS mm mm.0 - Y - Y..5 mm.5 mm 5 5 ine cutting with improved chip contro Conve C 5 5
4 Avaiabiity CCGT 80 Diamond/ 7 Reief Ange DCGT Diamond/ 7 Reief Ange SCGT 90 Square/ 7 Reief Ange = USA Stocked item = Word Wide Warehouse Item CCGT.50MEC CCGT.5MEC CCGT.5MEC CCGT3.5.00MEC CCGT3.50MEC CCGT3.5MEC CCGT3.5MEC CCGT3.50MESI CCGT3.5MESI CCGT3.5MESI CCGT.5.00EM CCGT3.5.00EM CCGT.5MEM CCGT.5MEM CCGT3.50MEM CCGT3.5MEM CCGT03X003-YS CCGT03X003R-YS CCGT03X0-YS CCGT03X0R-YS CCGT03X0-YS CCGT03X0R-YS CCGT03X04-YS CCGT03X04R-YS CCGT04X003-YS CCGT04X003R-YS CCGT04X0-YS CCGT04X0R-YS CCGT04X0-YS CCGT04X0R-YS CCGT04X04-YS CCGT04X04R-YS CCGT03X0Y CCGT03X0RY CCGT03X0Y CCGT03X0RY CCGT03X04Y CCGT03X04RY CCGT04X0Y CCGT04X0RY CCGT04X0Y CCGT04X0RY CCGT04X04Y CCGT04X04RY CCGT.5.00X CCGT.5.00RX CCGT.50X CCGT.50RX CCGT.5X CCGT.5RX CCGT.5X CCGT.5RX CCGT3.5.00X CCGT3.5.00RX CCGT3.50X CCGT3.50RX CCGT3.5X CCGT3.5RX CCGT3.5X CCGT3.5RX CCGT3.5X CCGT3.5RX M = Negative nose radius toerance ( to ) DCGT.5.00MEC DCGT.50MEC DCGT.5MEC DCGT.5MEC DCGT3.5.00MEC DCGT3.50MEC DCGT3.5MEC DCGT3.5MEC DCGT.50MESI DCGT.5MESI DCGT.5MESI DCGT3.50MESI DCGT3.5MESI DCGT3.5MESI DCGT3.5MESI DCGT.5.00EM DCGT.50MEM DCGT.5MEM DCGT3.5.00EM DCGT3.50MEM DCGT3.5MEM DCGT3.5MEM DCGT3.5MEM DCGT.5.00YS DCGT.5.00RYS DCGT.50YS DCGT.50RYS DCGT.5YS DCGT.5RYS DCGT.5YS DCGT.5RYS DCGT3.5.00YS DCGT3.5.00RYS DCGT3.50YS DCGT3.50RYS DCGT3.5YS DCGT3.5RYS DCGT3.5YS DCGT3.5RYS DCGT.5.00Y DCGT.50Y DCGT.50RY DCGT.5Y DCGT.5RY DCGT.5Y DCGT.5RY DCGT3.5.00Y DCGT3.5.00RY DCGT3.50Y DCGT3.50RY DCGT3.5Y DCGT3.5RY DCGT3.5Y DCGT3.5RY DCGT.5.00X DCGT.5.00RX DCGT.50X DCGT.50RX DCGT.5X DCGT.5RX DCGT3.5.00X DCGT3.5.00RX DCGT3.50X DCGT3.50RX DCGT3.5X DCGT3.5RX DCGT3.5X DCGT3.5RX SCGT.5.50MEM SCGT.5.5MEM SCGT3.50MEM SCGT3.5MEM SCGT3.5X SCGT3.5RX SCGT3.5X SCGT3.5RX TBGT Triange/ 5 Reief Ange TBGT TBGT5R TBGT TBGT5R TBGT50Y TBGT50RY TBGT5Y TBGT5RY TBGT5Y TBGT5RY TBGT5X TBGT5RX TBGT5X TBGT5RX TCGT Triange/ 7 Reief Ange TCGT630MEM TCGT63MEM TCGT.8.50MEM TCGT.8.5MEM TCGT.50MEM TCGT.5MEM TCGT.5MESI TCGT.8.50Y TCGT.8.50RY TCGT.8.5Y TCGT.8.5RY TCGT.50Y TCGT.50RY TCGT.5Y TCGT.5RY TCGT.8.50X TCGT.8.50RX TCGT.8.5X TCGT.8.5RX TCGT.50X TCGT.50RX TCGT.5X TCGT.5RX BTR for SBT Type Hoder (mm) R Ø6.8 R r BTR BTR BTR BTR BTR BTR Ø See page 8 of 7-8 Genera for SBT hoders 5 60
5 Avaiabiity TPGT Triange/ Reief Ange = USA Stocked item = Word Wide Warehouse Item TPGTMEC TPGTMEC TPGT TPGT63R TPGT TPGT63R TPGT TPGTR TPGT TPGTR TPGT TPGTR TPGT63.00Y TPGT63.00RY TPGT630Y TPGT630RY TPGT63Y TPGT63RY TPGT63Y TPGT63RY TPGT.8.50Y TPGT.8.50RY TPGT.8.5Y TPGT.8.5RY TPGT.8.5Y TPGT.8.5RY TPGT.00Y TPGT.00RY TPGT0Y TPGT0RY TPGTY TPGTRY TPGTY TPGTRY TPGTY TPGTRY TPGT63X TPGT63RX TPGT63X TPGT63RX TPGTX TPGTRX TPGTX TPGTRX TPGTX TPGTRX M = Negative nose radius toerance ( to ) VBGT 35 Diamond/ 5 Reief Ange ød min. Bore Dia. 0 VBGT0MESI VBGTMESI VBGTMESI VBGTMESI VBGT330MESI VBGT33MESI VBGT33MESI VBGT33MESI VBGT.00YS VBGT.00RYS VBGT0YS VBGT0RYS VBGTYS VBGTRYS e 0 VBGTYS ø m Min. Bore Dia VBGTRYS VBGTYS VBGTRYS Cose VBGT0Y up of cutting edge VBGT0RY VBGTY VBGTRY VBGTY VBGTRY VBGT0X VBGT0RX VBGTX VBGTRX VBGTX VBGTRX VCGT 35 Diamond/ 7 Reief Ange VCGT0MEC VCGTMEC VCGTMEC VCGT0MESI VCGTMESI VCGTMESI VCGTMESI VCGT330MESI VCGT33MESI VCGT33MESI VCGT33MESI VCGT0Y VCGT0RY VCGTY VCGTRY VCGTY VCGTRY VCGT0X VCGT0RX VCGTX VCGTRX VCGTX VCGTRX WBGT 80 Trigon/ 5 Reief Ange WBGT5Y WBGT5RY WBGT5Y WBGT5RY WBGT5X WBGT5RX WBGT5X WBGT5RX WBGT63X WBGT63RX WBGT63X WBGT63RX ød min. Bore Dia. 0 e 0 KBMXR KBMX KBMZ KBMG øm Min. Bore Dia. 5 5 KBMXR - Boring Rough Inserts # ød min. Bore Dia. 0 e 0 ød min. Bore Dia. 0 Cose up of cutting edge Min. Bore Dia. Dimensions (mm) KBMX - Boring Rough Inserts Right Hand Cut KBMX006-05R KBMX006-0R « KBMX03-05R « KBMX03-0R « KBMX04-05R KBMX04-0R KBMX040-05R KBMX040-0R KBMX05-05R « KBMX05-0R « KBMX050-05R « KBMX050-0R « e KBMXR KBMXR003-0 « KBMXR « KBMXR « KBMXR KBMXR006-0 « KBMXR03-05 « KBMXR03-0 « KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR KBMXR « KBMXR050-0 « e øm Min. Bore Dia. 5 5 Cose up of cutting edge (for min bore ø4.0mm) Cose up of cutting edge (for min bore ø5.0mm) Cose up of cutting edge (for min bore ø4.0mm) KBMZ - Back Boring # 0.3 øm Min. Bore Dia. 0.3 Cose up of cutting edge (for min bore ø5.0mm) Dimensions (mm) e Min. Bore Dia. KBMZR04-05 « KBMZR04-0 « KBMZR05-05 « KBMZR05-0 « KBMG - Interna Grooving # Min. Bore Dia. Dimensions (mm) W e Corner KBMGR04-05 « KBMGR04-0 « KBMGR05-05 « KBMGR05-0 « See pages of 7-8 Genera for appicabe hoders
6 Avaiabiity Inserts (or Right-handed Hoders) Coated Carbide Max. Cut-off Dimensions (mm) Cat. No. (mm) w rε s R N CTR R/N/ CTR R/N/ 5 0 CTR 005 R/N/.0 CTR 505 R/N/ CTR 005 R/N/.0 CTR 000 R/N/.0 CTR 500 R/N/.5 0 CTR 000 R/N/.0 CTR 6005 R/N/ 6.0 CTR 6505 R/N/ CTR 6005 R/N/ CTR 6000 R/N/ 6.0 CTR 6500 R/N/ 6.5 CTR 6000 R/N/ 6.0 CTR000R-NB.0 CTR500R-NB CTR000R-NB.0 CTR6000R-NB Inserts (or eft-handed Hoders) Coated Carbide Max. Cut-off Dimensions (mm) Cat. No. (mm) w rε s R N CT R/N/ CT R/N/ 5 0 CT 005 R/N/.0 CT 505 R/N/ CT 005 R/N/.0 CT 000 R/N/.0 CT 500 R/N/.5 0 CT 000 R/N/.0 CT 6005 R/N/ 6.0 CT 6505 R/N/ CT 6005 R/N/ CT 6000 R/N/ 6.0 CT 6500 R/N/ CT 6000 R/N/ 6.0 Toohoder SCTR00 SCTR SCTR66 SCTR00-6 SCTR-6 SCTR66-6 SCTR00 SCTR SCTR66 SCTR00-6 SCTR-6 SCTR66-6 Toohoder SCT00 SCT SCT66 SCT00-6 SCT-6 SCT66-6 Insert Orientation ig. CTR R CTR N CTR Insert Orientation ig. CT R s CT N CT =0 R : Right N : Neutra : eft =0 =0 =0.5 - w s =0 =0 =0 =0 - w.5 Hoder Stye SCTR Hoder Stye SCT Eectric Carbide, Inc. - Too Engineering Center 5637 S. Westridge Drive New Berin, WI 535 Phone: (800) Indiana Branch 595 S. Emerson Avenue Suite 00 Greenwood, IN 4643 Phone: (37) Torrance Branch 4 South Western Avenue Suite 0 Torrance, CA 9050 Phone: (800) ax: (30) 78-0 Eectric Carbide, Inc. Headquarters 00 Business Center Drive Mount Prospect, I P.O. Box 545, Mt. Prospect, I Phone: (800) Phone: (847) ax: (847) CAT.BROCHURE.8/7 Carbide Canada, Inc. 50 Research ane, Unit #0 Gueph, Ontario NG 4T Canada Phone: (59) Phone: (844) Detroit Branch 4496 Shedon Road #30 Pymouth, MI 4870 Phone: (800) Phone: (734) ax: (734) Huntsvie Branch 6700 Odyssey Drive Suite Huntsvie, A Phone: (56) ax: (56) 97-05
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