ENGRAVING / CHAMFERING SELECTION OF ENGRAVING TOOLS 1/2 ENGRAVING TOOLS 2/3 ENGRAVING TOOLS 3/4 ENGRAVING TOOLS DIAMOND & PCD ENGRAVING TOOLS

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2 EGRAVIG / CHAMFERIG SELECTIO OF EGRAVIG TOOLS 216 1/2 EGRAVIG TOOLS 220 2/3 EGRAVIG TOOLS 221 3/4 EGRAVIG TOOLS 222 DIAMOD & CD EGRAVIG TOOLS 223 HELICAL EGRAVIG TOOLS 224 SEMI-FIISHED EGRAVIG TOOLS 224 CHAMFERIG & CORER ROUDIG TOOLS 227 MULTIFUCTIO ED MILLS 230 IFORMATIO 231 CUTTIG CODITIOS

3 SELECTIO OF EGRAVIG TOOLS = item from stock * = for non-ferrous material FIISHED EGRAVIG TOOLS 1/2 EGRAVIG TOOLS age CARBIDE DLC* DIAC DIA CD o n n u l DIXI D = D 1 = * 2/3 EGRAVIG TOOLS DIXI D = 3.00 D 1 = /4 EGRAVIG TOOLS DIXI D = 3.00 D 1 = R - R 0.20 DIAMOD EGRAVIG TOOLS DIXI DIA 223 D = 6.00 D 1 = - DIXI CD 223 D = 6.00 D 1 = HELICAL EGRAVIG TOOLS DIXI D = D 1 = SEMI-FIISHED EGRAVIG TOOLS DIXI D = D 1 = DIXI D = DIXI D = DIXI D =

4 good excellent +b Low High DULEX stainless Hardened cast iron HRC Cast iron Refractory Titanium, titanium difficult to machine Al Graphite lastic 217

5 SELECTIO OF CHAMFERIG TOOLS CHAMFERIG TOOLS age CARBIDE = item from stock TiAl CUTIOX DIA o n n u DIXI 7623 Ø DIXI DIXI DIA Ø DIXI 7624 Ø DIXI 7656 R MULTIFUCTIOS ED MILLS DIXI 7632 Ø

6 good excellent + b Low High DULEX stainless Hardened cast iron > 45 HRC Cast iron Refractory Titanium, titanium difficult to machine Al Graphite lastic 219

7 DIXI /2 EGRAVIG TOOLS FIISHED STYLE b Low High DULEX stainless Cast iron Refractory Titanium, titanium difficult to machine Alu Graphite lastic L 1 L 2 D h6 L D 1 ±0.01 CARBIDE DIAC DLC* * for non-ferrous material Ordering examples DIXI 7017 / 50 D 1 = DIAC or Art DIXI 7017 / 30 D 1 = DLC or Art

8 DIXI /3 EGRAVIG TOOLS FIISHED STYLE b Low High DULEX stainless Cast iron Refractory Titanium, titanium difficult to machine Alu Graphite lastic L 1 D h5 L D 1 ±0.008 CARBIDE DIAC Ordering examples DIXI 7027 / 40 D 1 = 0.08 DIAC or Art DIXI 7027 / 50 D 1 = 0.07 CARBIDE or Art

9 DIXI /4 EGRAVIG TOOLS FIISHED STYLE b Low High DULEX stainless Cast iron HRC Cast iron Refractory Titanium, titanium difficult to machine Alu Graphite lastic L 1 L 2 D 2 D h6 L D 1 ±0.01 CARBIDE DIAC L 1 L 2 D 2 D h6 L R ±0.01 CARBIDE DIAC R Ordering examples DIXI 7007 / 30 D 1 = 0.08 DIAC or Art DIXI 7007 / 35 R = 0.15 CARBIDE or Art

10 DIXI DIA MOOCRISTALLIE DIAMOD EGRAVIG TOOLS. 408 difficult to machine Al lastic L 1 D h5 L D 1 DIA CD EGRAVIG TOOLS DIXI CD. 408 difficult to machine Al Graphite Unsitered carbide Ceramics lastic Carbon fibres L 1 D h5 L D 1 CD Ordering examples DIXI / 60 DIA D 1 = or Art DIXI / 90 CD D 1 = or Art

11 DIXI 7025 SIRAL EGRAVIG TOOLS, 60 FIISHED STYLE. 233 Cast iron Al D 1 ±0.02 L 1 L 2 D h5 L CARBIDE DIXI /2 EGRAVIG TOOLS, 30 SEMI-FIISHED STYLE. 231 D 1 L 1 L 2 D h5 L * * * * CARBIDE * not cutting 224

12 DIXI /2 EGRAVIG TOOLS, 60 SEMI-FIISHED STYLE. 231 D h5 L 1 L 2 L CARBIDE DIXI /2 EGRAVIG TOOLS, 180 SEMI-FIISHED STYLE. 231 D h5 L 1 L CARBIDE

13 DIXI 7024 SIRAL EGRAVIG TOOLS, 60 SEMI-FIISHED STYLE. 231 D h5 L 1 L 2 L CARBIDE

14 DIXI 7623 CHAMFERIG TOOLS Z = 3 Ø 0.80 Ø b Low High DULEX stainless Cast iron Ø 5.00 Ø Refractory Titanium, titanium difficult to machine Al lastic D 1 e8 L 1 D 2 ± D h5 L CARBIDE TiAl Ø<2.00-0/-0.01 Ø<3.00-0/-0.02 Ø< e8 * * * * * * * cutting D 1 h5 L 1 D 2 ± D h5 L CARBIDE TiAl DIXI 7625 CHAMFERIG TOOLS IER CORERS Z = 3 + b Low Cast iron difficult to machine Alu lastic L 1 D h5 L CARBIDE Inner corner 227

15 DIXI DIA MOOCRISTALLIE DIAMOD CHAMFERIG TOOLS Z = 1 difficult to machine Al lastic L 1 D 2 D 1 D h5 L DIA * * * * * * not cutting DIXI 7624 CHAMFERIG TOOLS DOUBLE TAER Z = b Low High DULEX stainless Cast iron Refractory Titanium, titanium difficult to machine Al lastic D 1 L 1 D 2 ch D h5 L Z CARBIDE

16 DIXI 7656 CORER ROUDIG ED MILLS Z = b Low High DULEX stainless Cast iron Refractory Titanium, titanium difficult to machine Al lastic R ±0.02 D 1 L 1 D 2 L 2 D h5 L CARBIDE TiAl

17 DIXI 7632 MULTIFUCTIO ED MILLS Z = b Low High DULEX stainless Cast iron Titanium, titanium difficult to machine Al lastic D 1 e8 L 1 D 2 D h5 L CARBIDE CUTIOX ❶ ❷ ❸ ❹ ❺ ❻ ❶ ❷ ❸ ❹ Counterbore Spotting Drilling Engraving ❺ ❻ Chamfering 230

18 GEOMETRY OF EGRAVIG TOOLS Materials Tool Stainless Cast iron Copper Brass ickel-silver Duralumin Aluminium ure titanium Celluloïd lastic Wood β γ Mainly used for engraving symbols and texts, these tools can also be used for machining contours (cutting of profiles) and for copying operations for moulds and dies. FIISHED EXECUTIOS On request, DIXI OLYTOOL will supply these tools ground according to the customer s specifications. The grinding angles will correspond to the opposite table. lease indicate D 1 and material to be machined when ordering. 231

19 CUTTIG CODITIOS DIXI Materials to be machined CARBIDE DIAC n n Ø D 1 - Ø D [rev/min] [rev/min] Vf[mm/min] ap[mm] Vf[mm/min] ap[mm] M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm ' ' ' ' ' ' ' H Tool and cast iron > 1500 /mm 2 (45-55 HRC) 20-35' Grey cast iron / odular pearlitic iron < 250 HB 20-35' ' Alloyed cast iron / odular pearlitic iron > 250 HB 20-35' ' odular ferritic cast iron / Malleable cast iron 20-35' ' S Special s / Heat resistant stainless Inconel imonic Hastelloy 15-25' S Titanium, titanium s 20-35' ' Copper s - easy to machine (brass - bronze) (CuAlFe) Copper s - difficult to machine / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Graphite lastic, silver 20-35' ' ' ' ' ' ' ' ' ' ' ' ' '

20 CUTTIG CODITIOS DIXI > Materials to be machined CARBIDE DIAC n n Ø D 1 - Ø D [tr/min] [tr/min] Vf[mm/min] ap[mm] Vf[mm/min] ap[mm] M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm ' ' ' ' ' ' H Tool and cast iron > 1500 /mm 2 (45-55 HRC) 20-35' Grey cast iron / odular pearlitic iron < 250 HB 25-35' Alloyed cast iron / odular pearlitic iron > 250 HB 15-35' ' odular ferritic cast iron / Malleable cast iron 15-35' ' S Special s / Heat resistant stainless Inconel imonic Hastelloy 10-15' S Titanium, titanium s 20-35' Copper s - easy to machine (brass - bronze) (CuAlFe) Copper s - difficult to machine / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Graphite lastic, silver 30-35' ' ' ' ' ' '

21 DIXI Ø < 1 mm Ø > 1 mm CUTTIG CODITIOS ap ap Materials to be machined CARBIDE TiAl ae ae ap ae ap ae Vc [m/min] Vc [m/min] [mm] [mm] [mm] [mm] M M Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm < 0.5 x ØD1 1 x ØD1 < 1 x ØD1 1 x ØD < 0.3 x ØD1 1 x ØD1 < 0.6 x ØD1 1 x ØD < 0.5 x ØD1 1 x ØD1 < 1 x ØD1 1 x ØD < 0.2 x ØD1 1 x ØD1 < 0.5 x ØD1 1 x ØD < 0.5 x ØD1 1 x ØD1 < 0.8 x ØD1 1 x ØD < 0.2 x ØD1 1 x ØD1 < 0.5 x ØD1 1 x ØD1 Grey cast iron / odular pearlitic iron < 250 HB < 0.5 x ØD1 1 x ØD1 < 1 x ØD1 1 x ØD1 Alloyed cast iron / odular pearlitic iron > 250 HB < 0.3 x ØD1 1 x ØD1 < 0.6 x ØD1 1 x ØD1 odular ferritic cast iron / Malleable cast iron < 0.3 x ØD1 1 x ØD1 < 0.6 x ØD1 1 x ØD1 S Special s / Heat resistant stainless Inconel imonic Hastelloy < 0.4 x ØD1 1 x ØD1 S Titanium, titanium s < 0.3 x ØD1 1 x ØD1 < 0.5 x ØD1 1 x ØD1 Copper s - easy to machine (brass - bronze) (CuAlFe) Copper s - difficult to machine / Aluminium bronze (Ampco) Aluminium s Si < 8% Cast aluminium Si > 8% Graphite lastic, silver < 0.5 x ØD1 1 x ØD1 < 1 x ØD1 1 x ØD < 0.3 x ØD1 1 x ØD1 < 0.7 x ØD1 1 x ØD < 0.6 x ØD1 1 x ØD1 < 1.2 x ØD1 1 x ØD < 0.4 x ØD1 1 x ØD1 < 0.9 x ØD1 1 x ØD < 0.6 x ØD1 1 x ØD1 < 0.9 x ØD1 1 x ØD < 0.6 x ØD1 1 x ØD1 < 1.2 x ØD1 1 x ØD < 0.6 x ØD1 1 x ØD1 < 0.9 x ØD1 1 x ØD1 234

22 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x Z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D

23 DIXI 7632 CUTTIG CODITIOS Routing Materials to be machined CARBIDE CUTIOX Vc [m/min] Vc [m/min] M M S S Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm 2 Grey cast iron / odular pearlitic iron < 250 HB Alloyed cast iron / odular pearlitic iron > 250 HB odular ferritic cast iron / Malleable cast iron Special s / Heat resistant stainless Titanium, titanium s Copper s - easy to machine (brass - bronze) Copper s - difficult to machine / Aluminium bronze Aluminium s Si < 8% Cast aluminium Si > 8% lastic, silver Routing Materials to be machined CARBIDE CUTIOX Vc [m/min] Vc [m/min] M M S S Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm 2 Grey cast iron / odular pearlitic iron < 250 HB Alloyed cast iron / odular pearlitic iron > 250 HB odular ferritic cast iron / Malleable cast iron Special s / Heat resistant stainless Titanium, titanium s Copper s - easy to machine (brass - bronze) Copper s - difficult to machine / Aluminium bronze Aluminium s Si < 8% Cast aluminium Si > 8% lastic, silver

24 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x Z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D

25 DIXI 7632 CUTTIG CODITIOS Routing Materials to be machined CARBIDE CUTIOX Vc [m/min] Vc [m/min] M M S S Un / Low < 600 /mm 2 Un / Low /mm 2 Lead cutting High /mm 2 Stainless /mm 2 DULEX stainless > 800 /mm 2 Grey cast iron / odular pearlitic iron < 250 HB Alloyed cast iron / odular pearlitic iron > 250 HB odular ferritic cast iron / Malleable cast iron Special s / Heat resistant stainless Titanium, titanium s Copper s - easy to machine (brass - bronze) Copper s - difficult to machine / Aluminium bronze Aluminium s Si < 8% Cast aluminium Si > 8% lastic, silver DIXI 7625 CUTTIG CODITIOS Materials to be machined CARBIDE EGRAVIG ROUTIG n [rev/min] Vf[mm/min] ap[mm] Vf[mm/min] ap[mm] Un / Low < 600 /mm 2 Copper s - easy to machine (brass - bronze) Copper s - difficult to machine / Aluminium bronze Aluminium s Si < 8%, silver < < < < < < < < < <

26 n [tr/min] = Vc [m/min] x 1000 π x D 1 [mm] Vf [mm/min] = n [tr/min] x fz [mm] x Z Feed per tooth fz [mm] Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D