J Ordering code. Facemilling 45. MILLING Inserts for other cutters D 146 SEKR. P M K N S H Dimensions, mm GC GC CT - GC GC - GC GC - CT GC

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1 General Turning Facemilling 45 Inserts for other cutters Threading SR SKR SKN J Ordering code P M K N S H imensions, mm GC GC CT - GC GC - GC GC - CT GC S S H10F 3020 ic l s b s l a r ε 12 SR AZ-WL SKR AZ-WM SKR AZ-WM SMN AZ SHN AZ SMN AZ SKN AZ SKN AZ SKN AZ SKR AZ-WM Goring For grade description, see page 172. Ordering example: 100 pieces SR AZ-WL 4030 Frilling Inserts for other cutters 146

2 Facemilling 75 Inserts for other cutters General Turning SPKR -WH SPKN P M K H imensions, mm GC GC GC CT - - GC CT - - GC GC GC CC - - GC GC J Ordering code ic l s b s b κε 12 SPKR L-WH SPKR R-WH SPKR L-WH SPKR R-WH SPKN R SPKN L SPKN R SPKN L SPKN R SPKR R-WH SPKR L-WH SPKN L SPKN R SPKR R-WH SPKN R Wiper 12 SPX L SPX R SPX R SPX R S6 SM S6 SM H1P Threading For grade description, see page 172. Ordering example: 100 pieces SPKR L-WH 3040 R = Right hand, L = Left hand Frilling Goring Inserts for other cutters 147

3 General Turning Inserts for other cutters Shoulder milling 90 Threading inserts with radius Frilling Goring TPKR TPKN J Ordering code P M K N S H imensions, mm GC GC CT - - GC GC CT - - GC GC - - CT S6 SM S6 SM H1P 530 H1P ic l s b s b κε α n 16 TPKR PP R-WH TPKN PP R TPKR P L-WH TPKR P R-WH TPKN P L TPKN P R For grade description, see page 172. Ordering example: 100 pieces TPKR PP R-WH 4030 R = Right hand, L = Left hand TPMN SPMN J P M K N S imensions, mm S6 Ordering code ic l s r ε 12 SPMN SPMN SPMN TPMN TPMN For grade description, see page 172. Ordering example: 100 pieces SPMN S Inserts for other cutters 148

4 Round insert cutters Inserts for other cutters General Turning RCMN L RHN P M K N imensions, mm S6 H10F Ordering code ic s 16 RCMN M RHN RCMN M For grade description, see page 172. Ordering example: 100 pieces RCMN M0 S6 Threading Standard inserts for special tools, T-Max U TCW SPW SCW CPW RCMW RCW Frilling P M K N S imensions, mm SM30 SM30 Size Ordering code ic l s r ε α n d 1 22 TCW SPW 09 T SPW SPW SCW CPW RCW M RCMW M RCW M RCW M Ordering example: 100 pieces SPW SM30 Goring Inserts for other cutters 149

5 General Turning Inserts for other cutters Standard inserts for special tools for tangential mounting R6 R7 Threading R R R9 R15 R10 L11 L12 L13 l P M K N imensions, mm Frilling SM30 H10 H10 Size Ordering code l s l a iw d R R R T R L N L R AA L N R R Ordering example: 10 pieces R7 Goring Inserts for other cutters 150

6 New wrench guarantees correct torque Insert mounting General Turning Correct torque when mounting inserts in milling cutters is a prerequisite for a well funtioning tool. Together with the Torx Plus screws the new wrench is a guarantee of improved and secure insert clamping. The wrenches, available in 6 sizes and tested to withstand insert tightenings, are each calibrated for the torque needed for correct insert clamping of Sandvik Coromant milling cutters. A torque wrench is always recommended for cutters with Torx plus screw. The new wrench must be ordered separately, except for CoroMill Century, CoroMill 790 and CoroMill 390 long edge milling cutters, see spare parts tables. Note! Torx Plus is a registered trademark of Camcar Textron (USA). Features and benefits Pre-set torque value related to corresponding Torx Plus screw. - Always correct torque. Fixed stop in counter clock wise rotation. asy to loosen the screw. - asy to loosen the screw. Aucistic signal when the pre-set torque is reached. - Further tightening of the screw is impossible. Secure, tamper-proof construction. Manipulation of pre-set torque not - Manipulation of pre-set torque not possible. Marked handle with Torx Plus size and torque value. - The right tool, easily at hand. rgonomic handle. - nsures a very good grip. Nickel free blade. - Good for the invironment and the user. One piece design. - asy handling, no loose blades. Note! We want to point out to all our customers that the new Torx Plus keys and screw-drivers do NOT fit into the standard Torx screws. However, the standard Torx keys and screw-drivers will fit the new Torx Plus screws. Threading Frilling Torx Plus torque wrench Goring New torque wrench Size Torque Nm Old torque wrench IP IP IP IP IP IP Insert mounting 151

7 General Turning Insert mounting Insert screw dimensions and torque values Note: Always apply Molykote 1000 to screw prior to use. Torx Plus torque wrench Threading Goring Frilling Screw Size Nm th l 2 Ordering code IP 0.9 M2.5 4h IP 1.2 M3 4h IP 2.0 M3.5 4h IP 3.0 M4 4h IP 5.0 M5 6g IP 1.2 M3.5 4h IP 1.2 M3.5 4h IP 1.2 M3.5 4h IP 1.2 M3.5 4h IP 1.2 M3.5 4h IP 1.2 M4 4h IP 1.2 M3.5 4h IP 5.0 M5 4h IP 3.0 M3.5 4h IP 3.0 M4 4h IP 0.8 M2.5 4h IP 1.2 M3 4h IP 0.8 M2.2 4h IP 5.0 M4 4h IP 5.0 M5 4h IP 7.5 M6 4h IP 3.0 M3.5 4h IP 3.0 M3.5 4h IP 1.2 M3.5 4h IP 1.2 M3.5 4h IP 3.0 M4 4h IP 7.5 M6 4h IP 10.0 M7 4h IP 3.0 M3.5 4h IP 3.0 M h IP 3.0 M h IP 0.8 M2.2 4h IP 0.8 M2.5 4h IP 2.0 M2.5 4h IP 2.0 M h IP 1.2 M3 4h IP 3.0 M4 4h IP 5.0 M5 4h IP 3.0 M4 4h IP 2.0 M3.5-4h IP 7.5 M6 4h IP 3.0 M3.5 4h IP 1.2 M2.5 4h IP 1.2 M2.5 4h IP 1.2 M2.5 4h IP 3.0 M3.5 4h IP 3.0 M3.5 4h IP 0.6 M2 4h IP 0.9 M2.2 4h IP 0.9 M2.2 4h IP 3.0 M3.5 4h IP 0.6 M2 4h IP 0.9 M2.5 4h IP 0.9 M2.5 4h IP 0.9 M2.2 4h IP 0.9 M2.5 4h IP 3.0 M2 4h IP 10.0 M8-6g IP UNC-3A IP UNF-3A IP UNF-3A IP 1.2 M IP 0.9 M IP 1.2 M IP 2.0 M IP 3.0 M IP 5.0 M IP 7.5 M IP 26.0 M Insert mounting 152

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9 Turning Threading Goring Frilling Cutting data speed recommendations with large engagement P M K rinell N/mm 2 H mc Steel Unalloyed 01.1 C = % C = % C = % Low alloyed (alloying elements 5%) 02.1 Non-hardened Hardened and tempered High alloyed (alloying elements > 5%) Annealed Hardened tool steel Castings 06.1 Unalloyed Low alloyed (alloying elements 5%) High alloyed (alloying elements > 5%) rinell N/mm 2 H mc Stainless steel Ferritic/martensitic Non-hardened PH-hardened Hardened Austenitic Non-hardened PH-hardened Austenitic-ferritic (uplex) Non-weldable 0.05%C Weldable < 0.05%C Stainless steel Cast Ferritic/martensitic Non-hardened PH-hardened Hardened Austenitic PH-hardened Austenitic-ferritic (uplex) Non-weldable 0.05%C Weldable < 0.05%C rinell C N/mm 2 H mc Malleable cast iron 07.1 Ferritic (short chipping) Pearlitic (long chipping) Grey cast iron 08.1 Low tensile strength High tensile strength Nodular cast iron 09.1 Ferritic Pearlitic ) entering angle. Positive cutting geometry and coolant should be used. 2) Rm = ultimate tensile strength measured in MPa. 100 mm 125 mm Conditions: Cutter, dia. 125 mm, centered over the workpiece. Working engagement 100 mm. Cutting data speed recommendations 154

10 with large engagement Cutting data speed recommendations General Turning SM SM Threading K20W Goring Frilling Cutting data speed recommendations 155

11 General Turning Cutting data speed recommendations with large engagement Threading N S rinell C10 H N/mm 2 H mc Aluminium alloys Wrought or wrought and coldworked, non-aging Wrought or wrought and aged Aluminium alloys Cast, non-aging Cast or cast and aged Aluminium alloys 30.3 Al >99% Aluminium alloys Cast, 13 15% Si Cast, 16 22% Si Copper and copper alloys 33.1 Free cutting alloys, 1% Pb rass, leaded bronzes, 1% Pb ronze and non-leadad copper incl. electrolytic copper rinell N/mm 2 H mc Heat resistant super alloys Iron base Annealed or solution treated Aged or solution treated and aged Nickel base Annealed or solution treated Aged or solution treated and aged Goring Frilling H Cast or cast and aged Cobalt base Annealed or solution treated Solution treated and aged Cast or cast and aged Titanium alloys 1) Rm 2) 23.1 Commercial pure (99,5% Ti) α, near α and α+β alloys, annealed α+β alloys in aged cond., β alloys, annealed or aged rinell C N/mm 2 H mc xtra hard steel 04.1 Hardened and tempered HRC Chilled cast iron 10.1 Cast or cast and aged mm 125 mm Conditions: Cutter, dia. 125 mm, centered over the workpiece. Working engagement 100 mm. Cutting data speed recommendations 156

12 with large engagement Cutting data speed recommendations General Turning CT H10F H10F Threading Frilling Goring Cutting data speed recommendations 157

13 Turning Threading Goring Frilling Cutting data speed recommendations with small engagement P M K rinell N/mm 2 H mc Steel Unalloyed 01.1 C = % C = % C = % Low-alloy (alloying elements 5%) 02.1 Non-hardened Hardened and tempered High-alloy (alloying elements >5%) Annealed Hardened tool steel Castings 06.1 Unalloyed Low-alloy (alloying elements 5%) High-alloy (alloying elements >5%) rinell N/mm 2 H mc Stainless steel Ferritic/martensitic Non-hardened PH-hardened Hardened Austenitic Non-hardened PH-hardened Austenitic-ferritic (uplex) Non-weldable 0.05%C Weldable < 0.05%C Stainless steel Cast Ferritic/martensitic Non-hardened PH-hardened Hardened Austenitic Austenitic PH-hardened Austenitic-ferritic (uplex) Non-weldable 0.05%C Weldable < 0.05%C rinell N/mm 2 H mc Malleable cast iron 07.1 Ferritic (short chipping) Pearlitic (long chipping) Grey cast iron 08.1 Low tensile strength High tensile strength Nodular cast iron 09.1 Ferritic Pearlitic ) enering angle. Positive cutting geometry and coolant should be used. 2) Rm = ultimate tensile strength measured in MPa. 10 mm 25 mm Conditions: Sidemilling, cutter dia. 25 mm. Working engagement 10 mm. Cutting data speed recommendations 158

14 with small engagement Cutting data speed recommendations General Turning P10A SM SM30 P10A ,1-0,2-0, Threading Frilling P10A C K20W Goring Cutting data speed recommendations 159

15 General Turning Cutting data speed recommendations with small engagement Threading Frilling Goring N S H rinell N/mm 2 H mc Aluminium alloys Wrought or wrought and coldworked, non-aging Wrought or wrought and aged Aluminium alloys Cast, non-aging Cast or cast and aged Aluminium alloys 30.3 Al >99% Aluminium alloys Cast, 13 15% Si Cast, 16 22% Si Copper and copper alloys 33.1 Free cutting alloys, 1% Pb rass, leaded bronzes, 1% Pb ronze and non-leadad copper incl. electrolytic copper rinell N/mm 2 H mc Heat resistant super alloys Iron base Annealed or solution treated Aged or solution treated and aged Nickel base Annealed or solution treated Aged or solution treated and aged Cast or cast and aged Cobalt base Annealed or solution treated Solution treated and aged Cast or cast and aged Titanium alloys 1) Rm 2) 23.1 Commercial pure (99,5% Ti) α, near α and α+β alloys, annealed α+β alloys in aged cond., β alloys, annealed or aged rinell N/mm 2 H mc xtra hard steel 04.1 Hardened and tempered HRC Chilled cast iron 10.1 Cast or cast and aged mm 25 mm Conditions: Sidemilling, cutter dia. 25 mm. Working engagement 10 mm. Cutting data speed recommendations 160

16 with small engagement Cutting data speed recommendations General Turning H10F C H10F Threading Frilling P10A C Goring Cutting data speed recommendations 161

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