Groove Milling High Precision Tools for Groove Milling
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1 Groove Milling High Precision Tools for Groove Milling METRIC
2 Groove Milling High Precision Tools for Groove Milling See it in action GM Solid Solid Carbide Groove Milling tools, for miniature and small bore diameters Ø mm Min. bore diameter 6mm flutes Width of groove mm Depth of groove max.5mm Mini-V Indexable tool with cutting corner for milling applications with miniature and small bore diameters Ø8.0-6 mm Available in a variety of grooving profiles: Square Grooving Round Grooving DIN 72/7 GM Slot Groove Milling tool with corner indexable inserts, for internal and external grooving, threading and chamfering applications Min. bore diameter 2.7mm flutes Width of groove mm Depth of groove max.25mm SGM Shallow Groove Milling, for shallow groove milling applications Min. bore diameter 8mm Long overhang Width of groove.25-.0mm Depth of groove max.5mm 2
3 GROOVE MILLING CATALOG GM SOLID GM Solid Ordering Code System _ Page GM Solid - Square Grooving _ Page 5 GM Solid - Chamfering Page 5 GM Solid Groove Milling Technical Data Page 6 MINI - V Mini-V Ordering Code System _ Page 7 Grooving _ Page 8 Grooving DIN 72 Page 8 Grooving with R Page 9 Grooving DIN 799 _ Page 9 Toolholder - Carbide Shank with Alloy Steel Head Page 0 Toolholder - Alloy Steel Shank _ Page 0 Mini-V Groove Milling Technical Data Page GM SLOT GM Slot Ordering Code System Page 2 GM Slot - Square Grooving Page GM Slot - Round Grooving Page GM Slot - Chamfering _ Page GM Slot Holder - Carbide Cylindrical Shank for Groove Milling Application _ Page 5 GM Slot Holder - Weldon Shank for Groove Milling Application Page 6 GM Slot Groove Milling Technical Data _ Page 7 SGM SGM Ordering Code System _ Page 8 Circlip Non Standard Page 9 Circlip DIN 7/72 _ Page 20 O Ring DIN 770 Page 20 O Ring BS 806, DIN 60, DIN 77 _ Page 2 O Ring BS 58 _ Page 2 SGM Toolholders - Multi Insert Holders _ Page 22 SGM Groove Milling Technical Data Page 2
4 GM Solid For Miniature and Small Bore Diameters GM Solid Ordering Code System Square Grooving G S 2 C L5 8 R00 9 VTH 0 - Product Line G - Grooving 7 - Groove Depth mm mm mm 2 - Type Solid 8 - VV L5-5 mm L25-25 mm L5-5 mm - Number of Flutes - Four flutes 6 - Six flutes - Cooling C - Cooling None - Without Cooling 9 - Radius Groove Width Length R00 - None 0 - Carbide Grade Width Length VTH 5 - Groove Width (mm) mm mm mm mm mm mm 6 -Shank Diameter (mm) 06-6 mm 08-8 mm 0-0 mm Chamfering G M 2 CH L5 8 VTH 9 - Product Line G - Grooving 7 - Max. Chamfer Size mm mm 2 - Type Milling - Number of Flutes - Four flutes 8 - Tool Cutting Length L5-5 mm L25-25 mm L5-5 mm - Profile CH - Chamfering 9 - Carbide Grade VTH 5 - Angle of Chamfering Shank Diameter 00 - mm 00 - mm 050-5mm 060-6mm 080-8mm
5 GM Solid - Square Grooving D2 L2 L Dh6 GM Solid w T Width of Groove Depth of Cut Ordering Code Dimensions mm W +/-0.02 mm T max mm D2 Dh6 L L2 No. of Flutes 0.7 GSC L5R00 VTH 0.8 GSC L5R00 VTH GSC L5R00 VTH GSC L5R00 VTH.5 GSC L5R00 VTH 0.7 GSC L25R00 VTH 0.8 GSC L25R00 VTH 0.9 GSC L25R00 VTH.2.0 GSC L25R00 VTH GSC L25R00 VTH 2.0 GSC L25R00 VTH 0.7 GS6C L5R00 VTH 0.8 GS6C L5R00 VTH 0.9 GS6C L5R00 VTH.5.0 GS6C 0005-L5R00 VTH GS6C 5005-L5R00 VTH 2.0 GS6C L5R00 VTH GM Solid - Chamfering L2 L D2 Dh6 s 90 w T Depth of Cut Ordering Code Dimensions mm T max mm D2 S L L2 W No. of Flutes Dh6 0.6 GMCH L2 VTH GMCH L0 VTH GMCH L2 VTH GMCH L5 VTH GMCH L25 VTH GMCH L25 VTH GMCH L5 VTH
6 GM Solid Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/ tooth] GM Solid Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] VTH Feed f[mm/tooth] Low carbon (C= %) Unalloyed steel Medium carbon (C= % ) High Carbon (C= % ) Non hardened Low alloy steel (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements >5%) Hardened Low alloy (alloying elements <5%) Cast steel 0 High alloy (alloying elements >5%) Stainless steel Non hardened Ferritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast Ferritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable Ferritic (short chips) Cast iron Pearlitic (long chips) Grey cast iron Low tensile strength High tensile strength Ferritic Nodular SG iron Pearlitic Aluminium alloys non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si -22% Copper and Brass copper alloys Bronze and non leaded copper Pure 99.5 Ti 00Rm Titanium alloys 2 α+ß alloys 050Rm f Grades and Their Application Grade Application Type Sample VTH *A general-purpose, heavy duty groove milling grade *TiCN coated for high wear resistance 6
7 Mini-V For Miniature and Small Bore Diameters Mini-V Ordering Code System Grooving Inserts V 08 2 GS W20 T 00 5 R 6 VBX 7 - Product Line V- Mini-V 2 - Insert Style 08,,, 6 - Type of Application GS - Square Grooving D72 - DIN 72 Grooving Square Partial GSR - Grooving Square with R D799 - D799 Grooving Round Partial - Groove Width W mm W mm W mm W mm W0 -. mm W mm W0 -. mm W mm W mm W mm W mm W mm W00 -.0mm W50 -.5mm W00 -.0mm W0 -.mm 5 - Groove Depth T mm T20-2. mm T00 -.0mm T0 -.mm 6 - RH or LH R - RH L - LH 7 - Carbide Grade VBX VTX Toolholders C V Holder Type C - Carbide Shank None - Steel Shank 2 - Product Line V - Mini-V - Insert Style 08,,, 6 - Shank Diameter 6, 8, 2, Tool Overhang 2, 2, 29, 0, 2, 50, 56, RH or LH None - RH L - LH 7
8 Mini-V Grooving Mini - V Internal F d D min W t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. V08 V V V6 RH d W t max T F D min Toolholder V08GS W00T00 R... V08GS W50T00 R V08GS W200T00 R... 2 VGS W00T20 R... VGS W20T20 R....2 VGS W50T20 R VGS W200T20 R... 2 VGS W250T20 R VGS W50T00 R....5 VGS W200T00 R VGS W250T00 R VGS W00T00 R... V6GS W200T0 R... 2 V6GS W00T0 R... V6GS W50T0 R....5 V6GS W00T0 R... Mini-V Grooving DIN V V V V6-... Internal F F d d D min W W t max r t T T Insert Style Ordering Code Width of Circlip (mm) Dimensions (mm) Min. Bore dia. V08 V V 8 RH m W d t max T F D min Toolholder V08D72 W070T00 R V08D72 W080T00 R V08D72 W090T00 R V08D72 W0T00 R V V08D72 W0T00 R..... V08D72 W60T00 R VD72 W070T00 R VD72 W080T00 R VD72 W090T00 R VD72 W0T20 R V-... VD72 W0T20 R VD72 W60T20 R VD72 W0T00 R..... VD72 W60T00 R V-...
9 Grooving with R Internal d T F d Mini - V D min W r D min W F R t max r t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. RH d W t max T F r D min Toolholder V08 V08GSR W50T00 R V V VGSR W200T20 R V-... Grooving DIN Round Partial Internal F d D min W R t max T Insert Style Ordering Code Dimensions (mm) Min. Bore dia. V08 V V RH d W t max T F R D min Toolholder V08D799 W20T00 R V08D799 W80T00 R VD799 W20T20 R VD799 W80T20 R VD799 W200T20 R VD799 W20T00 R VD799 W80T00 R VD799 W200T00 R VD799 W220T00 R V V-....V-... 9
10 Mini-V Toolholders - Carbide Shank with Alloy Steel Head Mini - V L L A D D Spare Parts Insert Style Ordering Code Dimensions mm Sleeve Holder RH A L L D D Screw Size Key - CV V08 - CV * CV SNV08 M2.6x0.5x8 K2T - * CV CV V - CV * CV SNV M.5x0.6x0 KT - * CV CV V6 - CV SNV6 M5x0.8x2 KT - CV * For Boring and Chamfering only Mini-V Toolholders - Alloy Steel Shank L L A D D Spare Parts Insert Style Ordering Code Dimensions mm Sleeve Holder RH A L L D D Screw Size Key V08 - V SNV08 M2.6x0.5x8 K2T V - V SNV M.5x0.6x0 KT V - V SNV Mx0.7x2 KT5 V6 - V SNV6 M5.0x0.8x2 KT 0
11 Mini-V Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] VBX Feed f[mm/tooth] Low carbon (C= %) Unalloyed steel Medium carbon (C= % ) High carbon (C= % ) Non hardened Low alloy steel (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements >5%) Hardened Low alloy (alloying elements <5%) Cast steel 0 High alloy (alloying elements >5%) Stainless steel Non hardened Ferritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast Ferritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable Ferritic (short chips) Cast iron Pearlitic (long chips) Grey cast iron Low tensile strength High tensile strength Ferritic Nodular SG iron Pearlitic Aluminium alloys non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si -22% Copper and Brass copper alloys Bronze and non leaded copper Pure 99.5 Ti 00Rm Titanium alloys 2 α+ß alloys 050Rm f Mini - V Grades and Their Application Grade Application Type Sample VBX General use carbide grade for Mini-V inserts. TiCN coated. VTX TiAlN coated carbide grade. Ideal for Stainless Steel and high cutting speeds.
12 GM Slot For Small and Medium Bore Diameters GM Slot Ordering Code System Inserts Ordering Code System 7 V 2 GS GM 6 7 VBX 8 -Insert Size 7 - I.C. 6.8 mm 9 - I.C. 8.5 mm - I.C. 0.7 mm 2-Insert Style V - Style -Type of Application GS - Square Grooving GSR - Square Grooving with R GR - Round Grooving CH - Chamfering -Groove Standard Width (mm) Groove Depth (mm) System GM - Groove Milling 7 - Cutting Edge Number 8 - Carbide Grade VBX Holders Ordering Code System C GM 2 9 C Holder Type C- Carbide Shank None - Steel Shank 2-System GM - Groove Milling -Shank Dia. (mm) Shank Style C - Cylindrical W - Weldon 5-Max Cutting Dia. (mm) Tool Overhang (mm) Insert Size 7 - I.C. 6.8 mm 9 - I.C. 8.5mm - I.C. 0.7mm 8 - Number of Flutes 2
13 GM Slot - Square Grooving 0Ds GM Slot r w r t T Square Grooving Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder 7V 9V V Width of Circlip (mm) W +0.0 t max r RH Ds T Y VGS GM VGS GM VGS GM VGS.2-.50GM VGSR.-.50GM VGSR GM VGSR GM VGSR.7-.50GM VGSR GM VGSR GM VGSR GM VGS GM VGS.-2.50GM VGSR GM VGSR GM VGSR GM VGSR GM VGSR GM VGSR GM VGSR GM VGSR GM VGS.7-.25GM VGS.0-.25GM VGS.2-.25GM VGSR GM VGSR GM VGSR GM VGSR.7-.25GM VGSR GM VGSR GM VGSR GM VGSR GM VGSR.8-.25GM VGSR GM VGSR GM VGSR GM CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W CGMC 7/6C CGMC.5C GMC 20W CGMC C CGMC 5C GMC 25W22-5--
14 GM Slot - Round Grooving Round Grooving Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder W +0.0 t max r RH Ds T Y 7V VGR.0-.50GM V VGR GM CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W CGMC 7/6C CGMC.5C GMC 20W VGR GM... V VGR.0-.25GM CGMC C CGMC 5C GMC 25W VGR GM... 0Ds GM Slot 0Ds r w t T GM Slot - Chamfering w 5 t 5 Y T Chamfering Insert Size Groove Dimensions Ordering Code Dimensions mm Toolholder W +0.0 t max r RH Ds T Y 7V VCH GM V VCH GM V VCH GM CGMC 8C-0-7- CCGMC 9C-5-7- GMC 20W CGMC 7/6C CGMC.5C GMC 20W CGMC C CGMC 5C GMC 25W22-5--
15 GM Slot Toolholders - Carbide Cylindrical Shank for Groove Milling Application D GM Slot D Ds L(max) L L(min) Holding device L (min) Spare Parts Insert Size Ordering Code Dimensions* mm 7V 9V V CGMC 9C-5-7- L L L (min) D D Screw Size Key/Blade Handle Size CGMC 8C CGMC 5/6C CGMC.5C CGMC 2C CGMC 7/6C CGMC 5C CGMC C CGMC 5/8C *For Ds dimensions, see pages - 9 SN2T8-M M.0x0.5x9 K2T - Torx T8.5 SNT5-M2 Mx0.7x.5 5 SNT20-M M5x0.8x5.5 Blade T5-/ Blade T20-/ Smart Handle /X2 Smart Handle /X2 Torx T5 Torx T20 For Correct Clamping: 9V V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 5
16 GM Slot Toolholders - Weldon Shank for Groove Milling Application GM Slot D D Ds L L Spare Parts Insert Size Ordering Code Dimensions* mm 7V 9V V GMC 20W GMC 075W GMC 20W GMC 075W L L L (min) D D Screw Size Key/Blade Handle Size GMC 25W GMC 00W *For Ds dimensions, see pages - 9 SN2T8-M M.0x0.5x9 K2T - Torx T8.5 SNT5-M2 Mx0.7x.5 5 SNT20-M M5x0.8x5.5 Blade T5-/ Blade T20-/ Smart Handle /X2 Smart Handle /X2 Torx T5 Torx T20 For Correct Clamping: 9V V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder 6
17 GM Slot Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant Vargus No. * Peripheral feed Hardness Brinell HB Vc [m/min] Feed f [mm/tooth] Low carbon (C= %) Unalloyed steel Medium carbon (C= % ) High Carbon (C= % ) Non hardened Low alloy steel (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements >5%) Hardened Low alloy (alloying elements <5%) Cast steel 0 High alloy (alloying elements >5%) Stainless steel Non hardened Ferritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast Ferritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable Ferritic (short chips) Cast iron Pearlitic (long chips) Grey cast iron Low tensile strength High tensile strength Ferritic Nodular SG iron Pearlitic Aluminium alloys non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si -22% Copper and Brass copper alloys Bronze and non leaded copper Pure 99.5 Ti 00Rm Titanium alloys 2 α+ß alloys 050Rm GM Slot Grades and Their Application Grade Application Type Sample VBX TiCN coated carbide grade. Excellent grade for steels and general use. VTX TiAlN coated carbide grade. Ideal for Stainless Steels. 7
18 SGM For Medium Applications SGM Ordering Code System Inserts W 2 GM.6 C 5 - D770 6 S VKX 9 - Insert Size - IC/2 2 - Insert Style W - Vertical Wide Inserts - System GM - Groove Milling - Groove Std. Width Profile Shape C - With Chamfer 6 - Groove Standard CIRC - Circlip DIN7/72 DIN770D DIN770S BS806 BS Groove Type D - Dynamic S - Static DP- Dynamic pneumatic DH- Dynamic hydraulic 8 - Groove Depth Carbide Grade VKX Shell Groove Mill SGM - D System SGM - Shell Groove Milling 2 - Cutting Dia. 8, 6, 80 - Drive Hole Dia. 22, 25, 27 - Insert Size - IC/2 8
19 SGM - Circlip Non Standard External / Internal View A t α SGM W I.C. R Enlarged view A Vertical SGM Vertical SGM Insert Size Ordering Code Dimensions mm α IC L mm W R t Toolholder WGM.25C-CIRC WGM.5C-CIRC WGM.5C-CIRC WGM.50C-CIRC WGM.65C-CIRC WGM.75C-CIRC WGM.85C-CIRC WGM2.00C-CIRC WGM2.20C-CIRC WGM2.0C-CIRC /2 22 WGM2.50C-CIRC SGM-D WGM2.65C-CIRC WGM2.70C-CIRC WGM2.80C-CIRC WGM.00C-CIRC WGM.20C-CIRC WGM.0C-CIRC WGM.50C-CIRC WGM.70C-CIRC WGM.90C-CIRC WGM.00C-CIRC
20 SGM - Circlip DIN 7/72 External / Internal SGM View A t α W m I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm *m(h) W t Toolholder WGM.C-D7/ WGM.C-D7/ WGM.C-D7/ WGM.C-D7/ WGM.6C-D7/ WGM.6C-D7/ /2 22 WGM.6C-D7/ SGM-D WGM.85C-D7/ WGM.85C-D7/ WGM2.5C-D7/ WGM2.65C-D7/ WGM2.65C-D7/ WGM.5C-D7/ View A m m SGM - O Ring DIN 770 External / Internal t α W m I.C. R R2 Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder WGM.6C-D770S St. WGM2.0C-D770S /2 22 WGM2.5C-D770S WGM.5C-D770S SGM-D Dy. WGM.6C-D770D WGM2.0C-D770D St. = Static Dy. = Dynamic 20
21 SGM - O Ring BS 806, DIN60, DIN 77 External / Internal View A t α SGM W m m R R2 I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder /2 22 St. = Static Dy. = Dynamic St. Dy. WGM.80C-BS806S WGM2.65C-BS806S WGM.80C-BS806D WGM2.65C-BS806D SGM-D SGM - BS 58 External / Internal View A t α W m m R R2 I.C. Enlarged view A Vertical SGM SGM Insert Size Ordering Code Groove Std. α IC L mm St.Dy *m(h) W t R R2 Toolholder /2 22 St. DyP WGM.6C-BS58S WGM2.C-BS58S WGM.0C-BS58S WGM2.C-BS58DP WGM.0C-BS58DP WGM2.C-BS58DH DyH WGM.0C-BS58DH St. = Static DyP = Dynamic pneumatic DyH = Dynamic hydraulic 75 SGM-D
22 SGM - Toolholders SGM t max H Dd(H7) D2 t max. d L D L Multi Insert Holders () Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max L L d D Insert Screw Torx Key /2 SGM-D SNT-90 HKT D2 SGM - Toolholders D2 t max. H D d(h7) Multi Insert Holders (5) Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max d(h7) D H Insert Screw Torx Key Holder Screw /2 SGM-D SNT-90 HKT M0x.5x5 SGM - Toolholders D2 t max H Dd(H7) Multi Insert Holders (8) Spare Parts Insert Size Ordering Code Dimensions mm IC D2 t max d(h7) D H Insert Screw Torx Key Holder Screw /2 SGM-D SNT-90 HKT M2x.75x0 22
23 SGM Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [m/min], Feed f [mm/tooth] Group PSteel M Stainless Steel K Cast Iron N(K) Non-Ferrous Metals S(M) Heat Resistant H(K) Hardned Vargus No. Hardness Brinell HB Vc [m/min] VKX Feed f[mm/tooth] Low carbon (C= %) Unalloyed steel Medium carbon (C= %) High Carbon (C= %) Non hardened Low alloy steel (alloying elements 5%) Hardened Hardened High alloy steel Annealed (alloying elements>5%) Hardened Low alloy (alloying elements <5%) Cast steel 0 High alloy (alloying elements >5%) Stainless steel Non hardened Ferritic Hardened Stainless steel Austenitic Austenitic Super Austenitic Stainless steel Non hardened Cast Ferritic Hardened Stainless steel Austenitic Cast austenitic Hardened Malleable Ferritic (short chips) Cast iron Pearlitic (long chips) Grey cast iron Low tensile strength High tensile strength Ferritic Nodular SG iron Pearlitic Aluminium alloys Non aging Wrought Aged Aluminium alloys Cast Cast & aged Aluminium alloys Cast Si -22% Copper and Brass copper alloys Bronze and non leaded copper * Peripheral feed Annealed (Iron based ) High temperature Aged (Iron based) alloys Annealed (Nickel or Cobalt based) Aged (Nickel or Cobalt based) Titanium alloys Pure 99.5 Ti 00Rm α+β alloys 050Rm HRc Extra hard steel Hardened & tempered HRc Grades and Their Application 000 x Vc N = π x D N - Rotational Velocity [R.P.M.] Grade Application Type Sample V - Cutting Speed [m/min] D2 - Toolholder Cutting Dia. [mm] N Excellent for general use F - Tool Feed Rate at the Cutting Edge [m/min] VKX TiN coated z - No. of Cutting Edges D 2 f - Feed per Tooth per Rotation [mm/tooth] Vc = N x π x D 000 f V c Technical Data 2
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